Automatic batching system for aluminum oxide hollow balls

Abstract

The utility model relates to the technical field of aluminum oxide hollow ball production, and discloses an aluminum oxide hollow ball automatic batching system which comprises a support, transverse shafts are rotationally connected to the two sides of the upper end of the support, the same U-shaped frame is fixedly connected between the two transverse shafts, one transverse shaft is hollow, and the other transverse shaft is hollow. A driving shaft is rotationally connected to the interior of the transverse shaft through a bearing, one end of the driving shaft extends to the inner side of the U-shaped frame and is connected with a gear, and a mounting plate is fixedly connected to one side wall of the support; according to the utility model, the driving wheel is driven by the rotating motor, the driven wheel and the driving shaft are driven to rotate through the transmission belt, the barrel is driven to rotate through meshing transmission of the gear and the gear ring, and the stirring shaft is driven to rotate by matching with the internal stirring motor, so that the stirring rod stirs, and meanwhile, the bottom scraping plate scrapes the bottom of the barrel to prevent materials from depositing; more uniform ingredient mixing is ensured, uniform ingredient mixing is realized, and ingredient mixing efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of alumina hollow sphere production technology, specifically an automatic batching system for alumina hollow spheres. Background Technology

[0002] In the preparation of hollow alumina spheres, the batching process is crucial, as it directly affects the quality and performance of the final product. Traditional batching methods often suffer from problems such as uneven mixing, complex operation, and low efficiency. Therefore, it is particularly important to develop a device that can automate and precisely control the batching ratio while ensuring the uniformity of the batching. Utility Model Content

[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides an automatic batching system for hollow alumina spheres, which effectively solves the problems mentioned in the background.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic batching system for hollow alumina spheres, comprising a support frame, with horizontal shafts rotatably connected to both sides of the upper end of the support frame, and a U-shaped frame fixedly connected between the two horizontal shafts. One of the horizontal shafts is hollow, and a drive shaft is rotatably connected inside the horizontal shaft via a bearing. One end of the drive shaft extends to the inner side of the U-shaped frame and is connected to a gear. A mounting plate is fixedly connected to one side wall of the support frame, and a driven wheel is connected to the other end of the drive shaft extending to one side of the mounting plate. A motor base is fixedly connected to one side of the lower part of the mounting plate, and a rotating motor is mounted on the upper end of the motor base. The output end of the rotating motor is connected to a driving wheel, and the driving wheel and the driven wheel are connected by a transmission belt.

[0005] A support shaft is connected to the middle of the lower inner side of the U-shaped frame. A cylinder is rotatably connected to the upper end of the support shaft. An annular ring is fixedly sleeved on the outside of the cylinder. A gear ring is connected to the lower end of the annular ring. The gear meshes with the gear ring for transmission.

[0006] The upper end of the cylinder is provided with a cover plate, which is connected to the cylinder by a locking buckle. The locking buckle is installed on the upper part of the cylinder. The stirring motor is installed in the center of the lower end of the cylinder. The stirring motor is covered with a sealing cover. The output end of the stirring motor extends to the outside of the sealing cover and is connected to a stirring shaft. The outer wall of the stirring shaft is provided with stirring rods in an alternating manner. The lower part of the stirring shaft is fixedly fitted with a fixing ring. Both sides of the fixing ring are connected to bottom scrapers. The bottom scrapers are in contact with the bottom of the cylinder. Three sets of inner plate stirring components are distributed around the inner wall of the cylinder.

[0007] Preferably, a large handwheel is connected to the extended section of the horizontal axis on the side away from the hollow horizontal axis, and a circular plate is fixedly sleeved on one side of the large handwheel and outside the horizontal axis, with positioning grooves distributed on the outer circumference of the circular plate.

[0008] Preferably, one side of the bracket is connected to an upper fixing plate and a lower fixing plate from top to bottom. Both the upper fixing plate and the lower fixing plate have through holes in their middle sections. The same positioning rod is movably installed inside the two through holes. The lower end of the positioning rod is connected to a pedal, and the upper end of the positioning rod is movably inserted into the positioning groove.

[0009] Preferably, a baffle is fixedly sleeved on the lower part of the positioning rod, and a spring is sleeved on the lower end of the baffle outside the positioning rod, with the lower end of the spring connected to the upper end of the lower fixed plate.

[0010] Preferably, the lower end of the bracket is connected to fixed shafts on both sides, and both ends of the fixed shafts are rotatably connected to movable wheels.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model uses a rotating motor to drive the driving wheel, which in turn drives the driven wheel and drive shaft to rotate via a transmission belt. The cylinder is then driven to rotate through the meshing of gears and gear rings. In conjunction with the internal stirring motor, the stirring shaft is rotated, causing the stirring rod to stir. At the same time, the bottom scraper scrapes the bottom of the cylinder to prevent material from settling, ensuring more uniform ingredient mixing and improving the mixing efficiency.

[0013] 2. The design of the large handwheel and positioning rod makes it easy to manually adjust the position of the cylinder, which facilitates feeding and discharging operations. At the same time, the spring setting ensures that the positioning rod automatically resets, improving the convenience of operation.

[0014] 3. The inclusion of casters makes the entire device easy to move and adapt to different working environments. Attached Figure Description

[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0016] In the attached diagram:

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the transmission structure of the rotary motor of this utility model;

[0019] Figure 3 This is a front view of the present invention;

[0020] Figure 4 This is a schematic diagram of the internal structure of the cylindrical body of this utility model;

[0021] Figure 5This is a schematic diagram of the insertion and mating structure of the positioning rod and the positioning groove of this utility model;

[0022] In the diagram: 1. Bracket; 2. Horizontal shaft; 3. U-shaped frame; 4. Drive shaft; 5. Gear; 6. Mounting plate; 7. Driven wheel; 8. Motor base; 9. Rotating motor; 10. Drive wheel; 11. Transmission belt; 12. Support shaft; 13. Cylinder; 14. Annular ring; 15. Gear ring; 16. Cover plate; 17. Lock; 18. Stirring motor; 19. Sealing cover; 20. Stirring shaft; 21. Stirring rod; 22. Fixing ring; 23. Bottom scraper; 24. Inner plate stirring component; 25. Large handwheel; 26. Circular plate; 27. Positioning groove; 28. Upper fixing plate; 29. ​​Lower fixing plate; 30. Positioning rod; 31. Pedal; 32. Baffle; 33. Spring; 34. Fixed shaft; 35. Moving wheel. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Example 1, by Figures 1-5 The present invention includes a bracket 1, with horizontal shafts 2 rotatably connected to both sides of the upper end of the bracket 1. A U-shaped frame 3 is fixedly connected between the two horizontal shafts 2. One of the horizontal shafts 2 is hollow, and a drive shaft 4 is rotatably connected inside the horizontal shaft 2 via a bearing. One end of the drive shaft 4 extends to the inner side of the U-shaped frame 3 and is connected to a gear 5. A mounting plate 6 is fixedly connected to one side wall of the bracket 1, and a driven wheel 7 is connected to the other end of the drive shaft 4 extending to one side of the mounting plate 6. A motor base 8 is fixedly connected to one side of the lower part of the mounting plate 6. A rotating motor 9 is mounted on the upper end of the motor base 8, and a driving wheel 10 is connected to the output end of the rotating motor 9. The driving wheel 10 and the driven wheel 7 are connected by a transmission belt 11.

[0025] A support shaft 12 is connected to the middle of the lower inner side of the U-shaped frame 3. A cylinder 13 is rotatably connected to the upper end of the support shaft 12. An annular ring 14 is fixedly sleeved on the outside of the cylinder 13. A gear ring 15 is connected to the lower end of the annular ring 14. The gear 5 meshes with the gear ring 15 for transmission.

[0026] The upper end of the cylinder 13 is provided with a cover plate 16, which is movably engaged with the cylinder 13 by a latch 17. The latch 17 is installed on the upper part of the cylinder 13. The lower center of the cylinder 13 is equipped with a stirring motor 18. The stirring motor 18 is covered with a sealing cover 19. The output end of the stirring motor 18 extends to the outside of the sealing cover 19 and is connected to a stirring shaft 20. The outer wall of the stirring shaft 20 is provided with stirring rods 21 in an alternating manner. The lower part of the stirring shaft 20 is fixedly sleeved with a fixing ring 22. Both sides of the fixing ring 22 are connected with bottom scrapers 23. The bottom scrapers 23 are in contact with the bottom of the cylinder 13. Three sets of inner plate stirring components 24 are distributed circumferentially on the inner wall of the cylinder 13.

[0027] A large handwheel 25 is connected to the extension of the horizontal shaft 2 on the other side away from the hollow horizontal shaft 2. A circular plate 26 is fixedly sleeved on one side of the large handwheel 25 and located outside the horizontal shaft 2. Positioning grooves 27 are distributed on the outer circumference of the circular plate 26.

[0028] One side of the bracket 1 is connected to an upper fixing plate 28 and a lower fixing plate 29 from top to bottom. Both the upper fixing plate 28 and the lower fixing plate 29 have through holes in the middle. The same positioning rod 30 is movably installed inside the two through holes. The lower end of the positioning rod 30 is connected to a pedal 31, and the upper end of the positioning rod 30 is movably inserted into the positioning groove 27.

[0029] A baffle 32 is fixedly sleeved on the lower part of the positioning rod 30. A spring 33 is sleeved on the lower end of the baffle 32 and outside the positioning rod 30. The lower end of the spring 33 is connected to the upper end of the lower fixed plate 29.

[0030] The lower end of the bracket 1 is connected to two fixed shafts 34 on both sides, and the two ends of the fixed shafts 34 are rotatably connected to movable wheels 35, which facilitates moving the device to the target position.

[0031] Working principle:

[0032] After the rotating motor 9 is started, its output end drives the driving wheel 10 to rotate. The driving wheel 10 is connected to the driven wheel 7 through the transmission belt 11, thereby driving the driven wheel 7 and the drive shaft 4 connected thereto to rotate. One end of the drive shaft 4 extends to the inside of the U-shaped frame 3 and is connected to the gear 5. The gear 5 meshes with the gear ring 15. Therefore, when the drive shaft 4 rotates, the gear 5 drives the gear ring 15 and the cylinder 13 connected thereto to rotate.

[0033] While the cylinder 13 is rotating, the stirring motor 18 starts, and its output end drives the stirring shaft 20 to rotate. The stirring rod 21 and the bottom scraper 23 on the stirring shaft 20 rotate accordingly to stir and mix the material in the cylinder 13. The bottom scraper 23 is in contact with the bottom of the cylinder 13 to ensure that the material does not settle at the bottom during the stirring process, which further improves the uniformity of mixing.

[0034] The large handwheel 25 is connected to the horizontal shaft 2. The position of the cylinder 13 can be manually adjusted by rotating the large handwheel 25. The positioning groove 27 on the circular plate 26 cooperates with the positioning rod 30. When it is necessary to rotate the machine to fix the position of the cylinder 13, step on or loosen the pedal 31 so that the upper end of the positioning rod 30 can be movably inserted into the positioning groove 27 to achieve rotation and positioning.

[0035] Spring 33 is sleeved on the lower part of positioning rod 30. When pedal 31 is released, the elastic force of spring 33 causes positioning rod 30 to automatically return to its original position.

[0036] The bracket 1 has fixed shafts 34 connected to both sides of its lower end. Both ends of the fixed shafts 34 are rotatably connected to movable wheels 35. By pushing the device, the movable wheels 35 roll, enabling the device to move conveniently between different working environments.

[0037] During operation, first add the required ingredients into the cylinder 13, cover the cover plate 16 and fix it with the lock 17, then start the rotating motor 9 and the stirring motor 18 to make the cylinder 13 rotate and stir the materials. As needed, adjust the position of the cylinder 13 by rotating the large handwheel 25 and stepping on the pedal 31 to drive the positioning rod 30 to adjust the position and position.

[0038] After the ingredients are mixed, turn off the motor, loosen the lock 17, open the cover 16, turn the large handwheel 25 to tilt the cylinder 13, and take out the evenly mixed material; if the device needs to be moved, push the device to make the moving wheel 35 roll to the target position.

Claims

1. An automatic dosing system for alumina hollow spheres, comprising a support (1), characterized in that: Both sides of the upper end of the support (1) are rotatably connected with horizontal shafts (2), the same U-shaped frame (3) is fixedly connected between the two horizontal shafts (2), one of the horizontal shafts (2) is hollow, a driving shaft (4) is rotatably connected inside the horizontal shaft (2) through a bearing, a gear (5) is connected to one end of the driving shaft (4) extending to the inside of the U-shaped frame (3), one side wall of the support (1) is fixedly connected with a mounting plate (6), a driven wheel (7) is connected to the other end of the driving shaft (4) extending to one side of the mounting plate (6), a motor base (8) is fixedly connected to one side of the lower part of the mounting plate (6), a rotating motor (9) is installed on the upper end of the motor base (8), the output end of the rotating motor (9) is connected with a driving wheel (10), and the driving wheel (10) and the driven wheel (7) are drivingly connected through a transmission belt (11). A support shaft (12) is connected to the middle of the lower end of the inside of the U-shaped frame (3), a cylinder (13) is rotatably connected to the upper end of the support shaft (12), an annular ring (14) is fixedly sleeved outside the cylinder (13), a gear ring (15) is connected to the lower end of the annular ring (14), and the gear (5) and the gear ring (15) are in meshing transmission. A cover plate (16) is arranged at the upper end of the cylinder (13), the cover plate (16) and the cylinder (13) are movably clamped through a lock catch (17), the lock catch (17) is installed on the upper part of the cylinder (13), a stirring motor (18) is installed at the central inside lower end of the cylinder (13), a sealing cover (19) is sleeved outside the stirring motor (18), a stirring shaft (20) is connected to the output end of the stirring motor (18) and extends to the outside of the sealing cover (19), stirring rods (21) are staggered on the outer wall of the stirring shaft (20), a fixed ring (22) is fixedly sleeved at the lower part of the stirring shaft (20), bottom scrapers (23) are connected to both sides of the fixed ring (22), the bottom scrapers (23) are attached to the bottom of the cylinder (13), and three groups of inner plate stirring pieces (24) are circumferentially distributed on the inner wall of the cylinder (13).

2. The automatic dosing system of alumina hollow sphere according to claim 1, characterized in that: An extension segment of the horizontal shaft (2) away from the other side of the hollow horizontal shaft (2) is connected with a large hand wheel (25), a circular plate (26) is fixedly sleeved on one side of the large hand wheel (25) and outside the horizontal shaft (2), and positioning grooves (27) are circumferentially arranged on the outside of the circular plate (26).

3. The automatic dosing system of alumina hollow sphere according to claim 1, characterized in that: One side of the support (1) is connected with an upper fixed plate (28) and a lower fixed plate (29) from top to bottom, respectively, through holes are formed in the middle of the upper fixed plate (28) and the lower fixed plate (29), the same positioning rod (30) is movably arranged inside the two through holes, a pedal (31) is connected to the lower end of the positioning rod (30), and the upper end of the positioning rod (30) is movably inserted into the positioning groove (27).

4. The automatic dosing system of alumina hollow sphere according to claim 3, characterized in that: A baffle (32) is fixedly sleeved at the lower part of the positioning rod (30), a spring (33) is sleeved outside the positioning rod (30) at the lower end of the baffle (32), and the lower end of the spring (33) is connected with the upper end of the lower fixed plate (29).

5. The automatic dosing system of alumina hollow sphere according to claim 1, characterized in that: The lower ends of both sides of the support (1) are connected with fixed shafts (34), and movable wheels (35) are rotatably connected to both ends of the fixed shafts (34).

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