Optical fiber end face cleaning device
By designing an optical fiber end-face cleaning device with components such as air filter components and vacuum generators, the problem of the single function of existing cleaning machines has been solved, and a multi-functional cleaning effect of blowing air, spraying liquid, and suction air has been achieved.
Patent Information
- Application Number
- CN202520015524.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing fiber optic end-face cleaning machines have limited functions and a narrow range of applications, and a single cleaning machine can only complete a limited number of cleaning tasks.
A fiber optic end-face cleaning device was designed, comprising an air filter assembly, a cleaning pipe, a cleaning handle, a pressure reducing valve, a liquid storage tank, and a vacuum generator, which can realize air blowing, spraying cleaning liquid, and air suction operations to enhance the cleaning function.
The applicability of the fiber optic end-face cleaning device has been improved, enabling it to meet most fiber optic end-face cleaning tasks and increasing the cleaning methods and functions.
Smart Images

Figure CN223761648U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of optical fiber cleaning, and in particular to an optical fiber end face cleaning device. Background Technology
[0002] During the use and production of optical fibers, it is necessary to inspect the end face of the fiber to determine whether there are stains or other defects. If the inspection reveals that the fiber end face needs to be cleaned, specialized cleaning equipment must be used.
[0003] Currently, most fiber optic end-face cleaning machines use gas to blow clean or spray cleaning fluid onto the fiber end-face. These types of cleaning machines have limited functions and a narrow range of applications, and a single cleaning machine can only complete a limited number of cleaning tasks. Utility Model Content
[0004] The purpose of this invention is to provide an optical fiber end face cleaning device to solve the problems of limited functionality and narrow applicability of current cleaning machines, and the limited cleaning tasks that a single cleaning machine can complete.
[0005] To address the aforementioned problems, this utility model provides an optical fiber end-face cleaning device, comprising an air filter assembly. The output end of the air filter assembly is connected to a first pressure reducing valve via a pipe. The first pressure reducing valve is connected to a mechanically controlled valve via a pipe. The mechanically controlled valve is connected to a liquid storage tank via a pipe. The liquid storage tank is connected to one end of a cleaning pipe via a liquid output pipe. The other end of the cleaning pipe is connected to a cleaning handle. The end of the cleaning handle away from the cleaning pipe is connected to an optical fiber connector. The liquid storage tank is used to output cleaning fluid. The liquid storage tank is provided with a liquid injection port, and a liquid storage cap is movably connected to the liquid injection port for injecting liquid into the liquid storage tank.
[0006] The air filter assembly is also connected to a second pressure reducing valve via a pipe. The second pressure reducing valve is connected to a cleaning pipe via a pipe and is used to output gas blown toward the end face of the optical fiber.
[0007] The air filter assembly is connected to a vacuum generator via a pipe, and the vacuum generator is connected to a cleaning pipe via a pipe. The vacuum generator is used to extract gas and / or liquid from the cleaning pipe.
[0008] Furthermore, the air filter assembly is also connected to a gas input connector at its input end, which is used to connect to an external gas input device.
[0009] Furthermore, the air filtration assembly includes an air filter, an oil mist separator, a micro-mist separator, and a gas output connector. The inlet of the air filter is connected to the gas input connector, the outlet of the air filter is connected to the inlet of the oil mist separator, and the outlet of the oil mist separator is connected to the inlet of the micro-mist separator.
[0010] The output port of the mist separator is connected to a gas output connector, which has two gas output ports. The gas output connector is used to output the air filtered by the mist separator.
[0011] Furthermore, one output port of the gas output connector is connected to a gas splitter via a fourth gas pipe. The gas splitter has two output ports. One output port of the gas splitter is connected to the first pressure reducing valve via a pipe, and the other output port of the gas splitter is connected to the second pressure reducing valve.
[0012] Furthermore, a first check valve is provided between the first pressure reducing valve and the mechanical control valve. The first pressure reducing valve and the first check valve are connected through a first gas pipeline, and the first check valve and the mechanical control valve are connected through a first gas pipeline.
[0013] Furthermore, a second solenoid valve is also installed between the second pressure reducing valve and the cleaning pipeline. The second pressure reducing valve and the second solenoid valve are connected through a second gas pipeline, and the second solenoid valve is connected to the cleaning pipeline through a second gas pipeline.
[0014] Furthermore, a third solenoid valve is connected between the other output port of the gas output connector and the vacuum generator. The pipe connecting the gas output connector and the third solenoid valve is a third gas pipe. A third check valve is installed between the vacuum generator and the cleaning pipe. The third check valve is connected to the vacuum generator through the third gas pipe, and the third check valve is connected to the cleaning pipe through the third gas pipe.
[0015] Furthermore, the cleaning handle is equipped with a solenoid valve for handle liquid. One end of the solenoid valve is connected to the cleaning pipe, and the other end is connected to the optical fiber connector.
[0016] Furthermore, the air filter assembly is fixedly connected to the chassis frame, and the first pressure reducing valve, the second pressure reducing valve, the cleaning pipe and the third solenoid valve are all fixedly connected to the chassis frame. A control device is also fixedly connected to the chassis frame, and a display panel, a first control button, a second control button and a third control button are fixedly connected to the control device. The control device is electrically connected to the second solenoid valve, the third solenoid valve and the handle liquid solenoid valve.
[0017] A liquid level sensor is installed in the storage tank. The liquid level sensor is electrically connected to the control device. The liquid level sensor and the control device are used to issue a low liquid level alarm when the liquid level in the storage tank is too low.
[0018] The chassis frame is equipped with a liquid level observation window, which is used to observe the remaining liquid level in the storage tank.
[0019] The power switch and communication interface are fixedly connected to the chassis frame.
[0020] Furthermore, the chassis frame is fixedly connected to a first chassis cover and a second chassis cover. The first chassis cover is fixedly connected to the machine control valve, the liquid storage tank, and the second solenoid valve. The second chassis cover is provided with a storage tank opening and a valve operating port. The liquid storage cover passes through the storage tank opening, and the knob of the machine control valve passes through the valve operating port.
[0021] The beneficial effects of the fiber optic end-face cleaning device provided by this utility model are as follows: Compared with the prior art, the design of the air filter assembly, cleaning pipe, cleaning handle, first pressure reducing valve, second pressure reducing valve, mechanical control valve, and liquid storage tank enables the device to not only clean the fiber optic end face with air blowing but also with sprayed cleaning liquid. Furthermore, the design of the vacuum generator allows the device to perform air and liquid suction on the fiber optic end face, increasing the means of cleaning the fiber optic end face, enhancing the functionality of the fiber optic end-face cleaning device, and expanding its applicability, enabling it to meet most fiber optic end-face cleaning tasks. Attached Figure Description
[0022] Figure 1 This is a first side view of the interior of the fiber optic end-face cleaning device.
[0023] Figure 2 This is a second side view of the interior of the fiber optic end-face cleaning device.
[0024] Figure 3 This is a front view diagram of the display panel side;
[0025] Figure 4 This is a front view of the power switch side;
[0026] Figure 5 This is a front view of the first chassis cover side;
[0027] Figure 6 This is a front view of the second chassis cover side. Detailed Implementation
[0028] To better understand the purpose, structure, and function of this utility model, the following description is in conjunction with the appendix. Figures 1 to 6 The present invention provides a more detailed description of an optical fiber end-face cleaning device.
[0029] like Figures 1 to 6As shown, an embodiment of the present invention provides an optical fiber end-face cleaning device, including an air filter assembly. The output end of the air filter assembly is connected to a first pressure reducing valve 110 via a pipe. The first pressure reducing valve 110 is connected to a mechanically controlled valve 120 via a pipe. The mechanically controlled valve 120 is connected to a liquid storage tank 150 via a pipe. The liquid storage tank 150 is connected to one end of a cleaning pipe 500 via a liquid output pipe 130. The other end of the cleaning pipe 500 is connected to a cleaning handle 600. The end of the cleaning handle 600 away from the cleaning pipe 500 is connected to an optical fiber connector 610. The liquid storage tank 150 is used to output cleaning fluid. The liquid storage tank 150 is provided with a liquid inlet, and a liquid storage cap 151 is movably connected to the liquid inlet. The liquid inlet is used to inject liquid, such as ethanol, for cleaning the optical fiber end face into the liquid storage tank 150.
[0030] The air filter assembly is also connected to a second pressure reducing valve 210 via a pipe. The second pressure reducing valve 210 is connected to a cleaning pipe 500 via a pipe and is used to output gas blown toward the end face of the optical fiber.
[0031] The air filter assembly is connected to the vacuum generator 310 via a pipe, and the vacuum generator 310 is connected to the cleaning pipe 500 via a pipe. The vacuum generator 310 is used to extract gas and / or liquid from the cleaning pipe 500.
[0032] In operation, air is filtered by the air filter assembly and then enters the first pressure reducing valve 110 through a pipe. This pressure reducing valve provides a certain air pressure source for the liquid output from the liquid storage tank 150. After receiving a certain air pressure, the liquid storage tank 150 outputs the internal liquid through a pipe to the cleaning pipe 500. The liquid in the cleaning pipe 500 then flows through the cleaning handle 600 to the fiber optic connector 610, and is finally sprayed onto the end face of the fiber optic cable to be cleaned by the fiber optic connector 610. To facilitate stable cleaning, the fiber optic cable is also fixed to the fiber optic connector 610, making the cleaning more efficient. The first pressure reducing valve 110 used here can be a suitable product available on the market, such as the SMC brand pressure reducing valve model ARG20-02G1H-B.
[0033] When gas needs to be blown onto the fiber optic end face, the air is filtered by the air filter assembly and then enters the second pressure reducing valve 210 through a pipe. The second pressure reducing valve 210 then delivers the pressurized air through the pipe to the cleaning pipe 500, from where it is delivered to the fiber optic connector 610, and finally blown onto the fiber optic end face. The second pressure reducing valve 210 can be the same pressure reducing valve as the first pressure reducing valve 110.
[0034] If liquids or other substances need to be removed from the fiber optic end face after cleaning, a certain positive air pressure is provided to the vacuum generator 310 through the air filter assembly, causing a certain negative pressure to be generated at the suction port of the vacuum generator 310. The suction port of the vacuum generator 310 is connected to the cleaning pipe 500, thus enabling the fiber optic connector 610 to remove liquids or other substances from the fiber optic end face. The vacuum generator 310 used here can be a suitable product available on the market, such as a vacuum generator from the SMC brand.
[0035] The above design enables the fiber optic end-face cleaning device to not only blow air, spray liquid, and suck air on a single machine, greatly improving the applicability of the cleaning device.
[0036] In this invention, the input end of the air filter assembly is also connected to a gas input connector 410, which is used to connect to an external gas input device, providing an interface for the external gas input device. Furthermore, the air filter assembly includes an air filter 420, an oil mist separator 430, a micro-mist separator 440, and a gas output connector 450. The input port of the air filter 420 is connected to the gas input connector 410, the output port of the air filter 420 is connected to the input port of the oil mist separator 430, and the output port of the oil mist separator 430 is connected to the input port of the micro-mist separator 440. This design allows for multiple filtrations of the air through different components, reducing the impurity content in the gas output by the air filter assembly and improving the reliability and service life of subsequent components. The air filter 420 can use an SMC AF20-02-A filter with a filtration accuracy of 5μm; the oil mist separator 430 can use an SMC AFM20-02-A device with a filtration accuracy of 0.3μm; and the micro-mist separator 440 can use an SMC AFD20-02-A device with a filtration accuracy of 0.01μm. All three components are SMC brand, allowing for connection via original manufacturer connectors. This not only reduces the overall size of the air filter assembly but also improves its reliability.
[0037] The output port of the mist separator 440 is connected to a gas output connector 450, which has two gas output ports. The gas output connector 450 is used to output the air filtered by the mist separator 440. For the purpose of subsequent gas use and simplifying pipeline layout, the gas required for blowing and spraying liquid is provided through one gas output port of the gas output connector 450, and the gas used for suction is provided through the other gas output port of the gas output connector 450.
[0038] As part of the air filtration assembly, the gas output connector 450 delivers air filtered by the air filter 420, oil mist separator 430, and micro-mist separator 440 to devices such as the first pressure reducing valve 110, the second pressure reducing valve 210, and the vacuum generator 310.
[0039] In this invention, one output port of the gas output connector 450 is connected to a gas splitter via a fourth gas pipe 460. The gas splitter has two output ports. One output port of the gas splitter is connected to the first pressure reducing valve 110 via a pipe, and the other output port of the gas splitter is connected to the second pressure reducing valve 210.
[0040] It should be noted that a first check valve 160 is also provided between the first pressure reducing valve 110 and the mechanically controlled valve 120. The first pressure reducing valve 110 and the first check valve 160 are connected through a first gas pipeline 140, and the first check valve 160 is also connected to the mechanically controlled valve 120 through the first gas pipeline 140. The first check valve 160 is designed to prevent backflow of gas in the gas pipeline 140 from damaging the first pressure reducing valve 110. The mechanically controlled valve 120 is manually controlled, allowing the user to control whether to spray cleaning liquid onto the fiber optic end face. The mechanically controlled valve can use an SMC device with model number 120VM131F-01-34R.
[0041] A second solenoid valve 220 is also provided between the second pressure reducing valve 210 and the cleaning pipe 500. The second pressure reducing valve 210 and the second solenoid valve 220 are connected through a second gas pipe 230, and the second solenoid valve 220 is also connected to the cleaning pipe 500 through the second gas pipe 230. The second solenoid valve 220 allows the user to control its on / off state, thereby controlling whether air needs to be blown onto the fiber optic end face.
[0042] In this invention, a third solenoid valve 320 is connected between the other output port of the gas output connector 450 and the vacuum generator 310. The pipe connecting the gas output connector 450 and the third solenoid valve 320 is a third gas pipe 330. A third one-way valve 340 is provided between the vacuum generator 310 and the cleaning pipe 500. The third one-way valve 340 is connected to the vacuum generator 310 via the third gas pipe 330, and also to the cleaning pipe 500 via the third gas pipe 330. The purpose of the third solenoid valve 320 is to allow the user to control whether suction is needed. The purpose of the third one-way valve 340 is also to prevent gas backflow from damaging the vacuum generator 310.
[0043] The cleaning handle 600 is equipped with a handle liquid solenoid valve. One end of the handle liquid solenoid valve is connected to the cleaning pipe 500, and the other end is connected to the optical fiber connector 610. When not in use, the handle liquid solenoid valve can prevent the outflow of cleaning liquid, avoiding the leakage of residual cleaning liquid from the cleaning pipe 500 and the cleaning handle (600) when cleaning is not being performed, thus saving cleaning liquid and reducing environmental pollution. This handle liquid solenoid valve can be an SMC brand VDW12 series liquid solenoid valve.
[0044] The air filter assembly is fixedly connected to the chassis frame 700. The first pressure reducing valve 110, the second pressure reducing valve 210, the cleaning pipe 500, and the third solenoid valve 320 are all fixedly connected to the chassis frame 700. A control device 710 is also fixedly connected to the chassis frame 700. The control device 710 is fixedly connected to a display panel 711, a first control button 712, a second control button 713, and a third control button 714. The control device 710 is electrically connected to the second solenoid valve 220, the third solenoid valve 320, and the solenoid valve for the handle liquid. A power switch 720 and a communication interface 730 are fixedly connected to the chassis frame 700. The display panel 711 can display the current operating status and related operating data, so that users can better use and understand the operation of the fiber optic end face cleaning device. The first control button 712, the second control button 713, and the third control button 714 are parameter setting buttons used to set the operating parameters of the control device 710. One function of each button is as follows: the first control button 712 is an increment / up button, used to move the cursor on the display panel 711 upwards and increment the number; the second control button 713 is an confirm / set button, used to set and confirm the parameters displayed on the display panel 711; and the third control button 714 is a decrement / down button, used to move the cursor on the display panel 711 downwards and decrement the number.
[0045] A liquid level sensor is installed in the storage tank 150, which is electrically connected to the control device 710. When the liquid level in the storage tank 150 is lower than the preset liquid volume, the control device 710 can issue a low liquid level alarm, prompting the user to add cleaning liquid. A liquid level observation window 760 is provided on the chassis frame 700, which is used to observe the remaining liquid level in the storage tank 150.
[0046] The chassis frame 700 is fixedly connected to a first chassis cover plate 740 and a second chassis cover plate 750. The first chassis cover plate 740 is fixedly connected to the machine control valve 120, the liquid storage tank 150 and the second solenoid valve 220. The second chassis cover plate 750 is provided with a storage tank opening and a valve operating port. The liquid storage cap 151 passes through the storage tank opening and the knob of the machine control valve 120 passes through the valve operating port.
[0047] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.
Claims
1. An optical fiber end face cleaning device, characterized by, The air filter assembly is connected with a first pressure reducing valve (110) through a pipeline, the first pressure reducing valve (110) is connected with a machine control valve (120) through a pipeline, the machine control valve (120) is connected with a liquid storage tank (150) through a pipeline, the liquid storage tank (150) is connected with one end of a cleaning pipeline (500) through a liquid output pipeline (130), the other end of the cleaning pipeline (500) is connected with a cleaning handle (600), the cleaning handle (600) is connected with a fiber connection part (610) away from the cleaning pipeline (500), the liquid storage tank (150) is used for outputting cleaning liquid, a liquid injection port is arranged on the liquid storage tank (150), and a liquid storage cover (151) is movably connected with the liquid injection port, the liquid injection port is used for injecting liquid into the liquid storage tank (150); The air filter assembly is also connected with a second pressure reducing valve (210) through a pipeline, the second pressure reducing valve (210) is connected with the cleaning pipeline (500) through a pipeline, and the second pressure reducing valve (210) is used for outputting gas blown to the end face of the optical fiber; The air filter assembly is connected with a vacuum generator (310) through a pipeline, the vacuum generator (310) is connected with the cleaning pipeline (500) through a pipeline, and the vacuum generator (310) is used for sucking gas and / or liquid in the cleaning pipeline (500).
2. The optical fiber endface cleaning device of claim 1, wherein, The input end of the air filter assembly is also connected with a gas input connector (410), and the gas input connector (410) is used for connecting an external gas input device.
3. The optical fiber endface cleaning device of claim 2, wherein, The air filter assembly comprises an air filter (420), an oil mist separator (430), a micro-mist separator (440) and a gas output connector (450), the input port of the air filter (420) is connected with the gas input connector (410), the output port of the air filter (420) is connected with the input port of the oil mist separator (430), and the output port of the oil mist separator (430) is connected with the input port of the micro-mist separator (440); The output port of the micro-mist separator (440) is connected with the gas output connector (450), the gas output connector (450) is provided with two gas output ports, and the gas output connector (450) is used for outputting air filtered by the micro-mist separator (440).
4. The optical fiber endface cleaning device of claim 3, wherein, One output port of the gas output connector (450) is connected with a gas shunt through a fourth gas pipeline (460), the gas shunt has two output ports, one output port of the gas shunt is connected with the first pressure reducing valve (110) through a pipeline, and the other output port of the gas shunt is connected with the second pressure reducing valve (210).
5. The optical fiber endface cleaning device of claim 4, wherein, The first pressure reducing valve (110) and the machine control valve (120) are further provided with a first check valve (160), the first pressure reducing valve (110) and the first check valve (160) are connected by a first gas pipeline (140), and the first check valve (160) and the machine control valve (120) are connected by the first gas pipeline (140).
6. The optical fiber endface cleaning device of claim 5, wherein, The second pressure reducing valve (210) and the cleaning pipeline (500) are further provided with a second electromagnetic valve (220), the second pressure reducing valve (210) and the second electromagnetic valve (220) are connected by a second gas pipeline (230), and the second electromagnetic valve (220) and the cleaning pipeline (500) are connected by the second gas pipeline (230).
7. The optical fiber endface cleaning device of claim 6, wherein, The other output port of the gas output connector (450) is further connected with a third electromagnetic valve (320), the other output port of the gas output connector (450) is connected with the third electromagnetic valve (320), the pipeline between the gas output connector (450) and the third electromagnetic valve (320) is a third gas pipeline (330), a third check valve (340) is arranged between the vacuum generator (310) and the cleaning pipeline (500), the third check valve (340) is connected with the vacuum generator (310) through the third gas pipeline (330), and the third check valve (340) is connected with the cleaning pipeline (500) through the third gas pipeline (330).
8. The optical fiber endface cleaning device of claim 7, wherein, The cleaning handle (600) is provided with a handle liquid electromagnetic valve, one end of the handle liquid electromagnetic valve is connected with the cleaning pipeline (500), and the other end of the handle liquid electromagnetic valve is connected with the optical fiber connecting part (610).
9. The optical fiber endface cleaning device of claim 8, wherein, The air filter assembly is fixedly connected with a case frame (700), the first pressure reducing valve (110), the second pressure reducing valve (210), the cleaning pipeline (500) and the third electromagnetic valve (320) are fixedly connected with the case frame (700), the case frame (700) is further fixedly connected with a control device (710), the control device (710) is fixedly connected with a display panel (711), a first control button (712), a second control button (713) and a third control button (714), and the control device (710) is electrically connected with the second electromagnetic valve (220), the third electromagnetic valve (320) and the handle liquid electromagnetic valve. A liquid level sensor is arranged in the liquid storage tank (150), the liquid level sensor is electrically connected with the control device (710), and the liquid level sensor and the control device (710) are used for low liquid amount alarm when the liquid amount in the liquid storage tank (150) is too low. A liquid amount observation window (760) is arranged on the case frame (700), and the liquid amount observation window (760) is used for observing the liquid amount in the liquid storage tank (150). The cabinet frame (700) is fixedly connected with a power switch (720) and a communication interface (730).
10. The optical fiber endface cleaning device of claim 9, wherein, The cabinet frame (700) is fixedly connected with a first cabinet cover plate (740) and a second cabinet cover plate (750), the first cabinet cover plate (740) is fixedly connected with the machine control valve (120), the liquid storage tank (150) and the second electromagnetic valve (220); the second cabinet cover plate (750) is provided with a tank opening and a valve operation opening, the liquid storage cover (151) Passes through the tank opening, the knob of the machine control valve (120) passes through the valve operation opening.