Power supply controller assembling device

Abstract

The utility model provides a power supply controller assembling device, which comprises a PCB (printed circuit board) feeding mechanism and a power supply controller assembling mechanism which are sequentially distributed, the PCB feeding mechanism comprises a half board processing assembly and a single board processing assembly, the half board processing assembly is used for processing a whole PCB into a PCB half board, and the single board processing assembly is used for processing the PCB half board into a PCB single board; the first assembling mechanism comprises a first conveying line and a first mechanical arm; the second assembling mechanism comprises a second conveying line and a second mechanical arm; and the control mechanism comprises a controller and a plurality of sensors, the controller is electrically connected with the PCB feeding mechanism, the first assembling mechanism, the second assembling mechanism and the plurality of sensors, and the control mechanism is used for controlling operation of the PCB feeding mechanism, the first assembling mechanism and the second assembling mechanism. According to the technical scheme provided by the utility model, the problem of low assembly efficiency of the LED power supply controller in the prior art can be solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to power supply controller technical field, specifically, relate to a power supply controller assembly device. BACKGROUND

[0002] With the rapid development of various trades, the demand of various power supply controllers is more and more big. Among them, LED power supply controller is widely used in various lamps and electronic equipment display screen, and its low power consumption and high brightness characteristics provide good illumination effect for the stable operation of lamp equipment. However, in the prior art, the assembly process of LED power supply controller is mainly manual, and is mostly single assembly, and the assembly efficiency is low, which can not meet the huge demand of LED power supply controller. CONTENT OF UTILITY MODEL

[0003] The utility model provides a power supply controller assembly device to solve the problem of low production efficiency of LED power supply controller in prior art.

[0004] The utility model provides a power supply controller assembly device, power supply controller assembly device includes in turn distribution: PCB feeding mechanism, PCB feeding mechanism includes half board processing subassembly, single board processing subassembly, half board processing subassembly is used for processing PCB whole board into PCB half board, and single board processing subassembly is used for processing PCB half board into PCB single board, first assembly mechanism includes first conveying line, first mechanical arm, first conveying line has shell feeding position and first assembly position, and first assembly position is located downstream of shell feeding position, and first assembly position is set up to the discharge port of PCB feeding mechanism, and first assembly position provides assembly space for shell and PCB single board, and first mechanical arm is located at first assembly position, and first mechanical arm is used to assemble PCB single board in shell to form semi -finished product, second assembly mechanism includes second conveying line and second mechanical arm, and second conveying line has semi -finished product feeding position and second assembly position, and second assembly position is located downstream of semi -finished product feeding position, and semi -finished product feeding position corresponds to the discharge port of first conveying line, and second assembly position provides assembly space for cover plate and semi -finished product, and second mechanical arm is located at second assembly position, and second mechanical arm is used to assemble cover plate on semi -finished product to form power supply controller, control mechanism, control mechanism includes controller and a plurality of sensors, and a plurality of sensors are located at shell feeding position, first assembly position, semi -finished product feeding position and second assembly position respectively, and controller is electrically connected with PCB feeding mechanism, first assembly mechanism, second assembly mechanism and a plurality of sensors respectively, and control mechanism is used to control the operation of PCB feeding mechanism, first assembly mechanism and second assembly mechanism.

[0005] Further, the half board processing assembly comprises: a third conveying line arranged in a horizontal direction and used for providing a PCB full board; a fourth conveying line having a full board loading position, a half board processing position and a half board unloading position arranged in sequence, the full board loading position being arranged corresponding to the discharge port of the third conveying line, and the half board unloading position being arranged corresponding to the single board processing assembly; and a third mechanical arm used for transferring the PCB full board on the third conveying line to the full board loading position.

[0006] Further, the PCB full board has a half board dividing center line, and the half board processing assembly further comprises: a dividing and overturning machine arranged at the half board processing position, the dividing and overturning machine comprising a first overturning member and a second overturning member arranged oppositely, the first overturning member and the second overturning member being hingedly connected at one end close to each other, the first overturning member and the second overturning member being coaxially rotatable and forming an overturning center line, the overturning center line being arranged below the half board dividing center line, and the first overturning member and the second overturning member being overturning matched to pry the PCB full board; a prying machine arranged above the half board processing position, the prying machine comprising a positioning cylinder, a first pressing cylinder and a limiting pressing plate, the positioning cylinder having an extending end used for abutting against the PCB full board to make the overturning center line correspond to the half board dividing center line, the first pressing cylinder being arranged side by side with the positioning cylinder, the first pressing cylinder being drivingly connected with the limiting pressing plate, the first pressing cylinder being used for driving the limiting pressing plate to ascend and descend, and one end of the limiting pressing plate away from the first pressing cylinder having a pressing end abutting against the dividing center line to limit the PCB full board; and a jacking cylinder arranged below the half board processing position, the jacking cylinder being drivingly connected with the first overturning member and the second overturning member, the jacking cylinder being used for driving the first overturning member and the second overturning member to overturn around the overturning center line.

[0007] Further, the PCB half board has a groove and corner scraps, and the single board processing assembly comprises: a fifth conveying line arranged side by side with the fourth conveying line, the fifth conveying line having a half board loading position, a single board processing position and a single board unloading position arranged in sequence, the half board loading position and the half board unloading position being arranged correspondingly, and the single board unloading position being arranged corresponding to the first assembling position; a fourth mechanical arm used for transferring the PCB half board on the half board unloading position to the half board loading position; a limiting structure arranged on the single board processing position and used for limiting together with the groove; and a cutting machine arranged above the single board processing position, the cutting machine comprising a blade and a second pressing cylinder, the second pressing cylinder being drivingly connected with the blade, the second pressing cylinder driving the blade to ascend and descend to cut off the corner scraps on the PCB half board, so that the PCB half board is processed into a PCB single board.

[0008] Further, the first conveying line and the second conveying line are connected in a head-to-tail manner to form a ring-shaped conveying line.

[0009] Further, the power supply controller assembly device further comprises a shell loading mechanism located at the shell loading position, and the shell loading mechanism comprises a shell feeder configured to provide the shell.

[0010] Further, the power supply controller assembly device further comprises a cover plate loading mechanism, and the cover plate loading mechanism comprises a cover plate feeder configured to provide the cover plate.

[0011] Further, the power supply controller assembly device further comprises a dispensing machine, and the dispensing machine is arranged downstream of the first assembly position and comprises a dispensing needle configured to perform dispensing operation on the semi-finished product.

[0012] Further, the power supply controller assembly device further comprises a detection device, and the detection device comprises a first photoelectric sensor located between the first assembly position and the dispensing machine, a gel sensor arranged close to the dispensing machine, and a second photoelectric sensor arranged close to the second assembly position.

[0013] Further, the power supply controller assembly device further comprises a sixth mechanical arm arranged downstream of the second photoelectric sensor, and the sixth mechanical arm is electrically connected to the controller, and the controller controls the operation of the sixth mechanical arm.

[0014] The technical scheme of the utility model, through the half board processing assembly first handle the PCB whole board into the PCB half board, then handle the PCB half board into the PCB single board through the single board processing assembly, first handle the PCB whole board, make it become the PCB single board that can be used for installation, then assemble the PCB single board in the shell through the first mechanical arm to form the semi-finished product, the second mechanical arm again assembles the cover plate on the semi-finished product to form the power supply controller, and the whole process of assembly is on the first conveying line and the second conveying line, without manual operation.In addition, the sensor is arranged at the shell loading position, the first assembly position, the semi-finished product loading position and the second assembly position, and the controller is electrically connected to the PCB loading mechanism, the first assembly mechanism, the second assembly mechanism and the plurality of sensors, and the control mechanism is used for controlling the operation of the PCB loading mechanism, the first assembly mechanism and the second assembly mechanism, so that the whole assembly process is automated, the error of manual operation is reduced, and the production efficiency and product quality are improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] The drawings accompanying the specification provide further understanding of the present application, the illustrative embodiments thereof, and constitute a part of the specification. The illustrative embodiments of the present application and their descriptions serve to explain the present application. In the drawings:

[0016] Figure 1 A structure schematic view of the power controller assembling device provided by the present application is shown;

[0017] Figure 2 A structure schematic view of the splitting and overturning machine and the plate separating machine provided by the present application is shown;

[0018] Figure 3 A structure schematic view of the limiting structure and the plate separating machine provided by the present application is shown;

[0019] Figure 4 A structure schematic view of the first assembling mechanism and the second assembling mechanism provided by the present application is shown.

[0020] Among them, the above drawings include the following reference signs:

[0021] 10, PCB feeding mechanism;

[0022] 11, half plate processing assembly;

[0023] 111, third conveying line;

[0024] 112, fourth conveying line; 1121, whole plate feeding position; 1122, half plate processing position; 1123, half plate discharging position;

[0025] 113, third mechanical arm;

[0026] 114, splitting and overturning machine; 1141, first overturning piece; 1142, second overturning piece;

[0027] 115, plate separating machine; 1151, positioning cylinder; 1152, first pressing cylinder; 1153, limiting pressing plate;

[0028] 116, jacking cylinder;

[0029] 12, single plate processing assembly;

[0030] 121, fifth conveying line; 1211, half plate feeding position; 1212, single plate processing position; 1213, single plate discharging position;

[0031] 122, fourth mechanical arm;

[0032] 123, limiting structure;

[0033] 124, plate separating machine; 1241, blade; 1242, second pressing cylinder;

[0034] 20, first assembling mechanism;

[0035] 21, first conveying line; 211, shell loading position; 212, first assembling position;

[0036] 22, first mechanical arm;

[0037] 30, second assembling mechanism;

[0038] 31, second conveying line; 311, semi-finished product loading position; 312, second assembling position;

[0039] 32, second mechanical arm;

[0040] 40, shell loading mechanism; 41, shell feeding machine; 42, fifth mechanical arm; 43, shell arranging machine;

[0041] 50, cover plate loading mechanism; 51, cover plate feeding machine; 52, cover plate arranging machine;

[0042] 60, dispensing machine;

[0043] 70, detection device; 71, first photoelectric sensor; 72, glue sensor; 73, second photoelectric sensor;

[0044] 80, sixth mechanical arm. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not as any limitation on the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0046] As Figures 1 to 4As shown, the utility model embodiment provides a kind of power controller assembly device, and power controller assembly device includes sequentially distributed PCB feeding mechanism 10, first assembly mechanism 20, second assembly mechanism 30 and control mechanism.Wherein, PCB feeding mechanism 10 includes half board processing component 11, single board processing component 12, half board processing component 11 is used to be handled into PCB half board with PCB whole board, and single board processing component 12 is used to be handled into PCB single board with PCB half board;First assembly mechanism 20 includes first conveying line 21, first mechanical arm 22, first conveying line 21 has shell feeding position 211 and first assembly position 212, and first assembly position 212 is located at the downstream of shell feeding position 211, and first assembly position 212 is set to the discharge port of PCB feeding mechanism 10, and first assembly position 212 provides assembly space for shell and PCB single board, and first mechanical arm 22 is located at first assembly position 212, and first mechanical arm 22 is used to be assembled in shell with PCB single board to form semi-finished product;Second assembly mechanism 30 includes second conveying line 31 and second mechanical arm 32, and second conveying line 31 has semi-finished product feeding position 311 and second assembly position 312, and second assembly position 312 is located at the downstream of semi-finished product feeding position 311, and semi-finished product feeding position 311 corresponds to the discharge port of first conveying line 21, and second assembly position 312 provides assembly space for cover plate and semi-finished product, and second mechanical arm 32 is located at second assembly position 312, and second mechanical arm 32 is used to be assembled on semi-finished product with cover plate to form power controller;Control mechanism includes controller and multiple sensors, and multiple sensors are respectively located at shell feeding position 211, first assembly position 212, semi-finished product feeding position 311 and second assembly position 312, and controller is electrically connected with PCB feeding mechanism 10, first assembly mechanism 20, second assembly mechanism 30 and multiple sensors respectively, and control mechanism is used to control the operation of PCB feeding mechanism 10, first assembly mechanism 20 and second assembly mechanism 30.

[0047] The technical scheme of the utility model, through the half board processing component 11 first handle the PCB whole board into PCB half board, again through the single board processing component 12 handle the PCB half board into PCB single board, first handle the PCB whole board, make it become the PCB single board that can be used to install, again through the first mechanical arm 22 assemble the PCB single board in the shell to form the semi-finished product, the second mechanical arm 32 again assemble the cover plate on the semi-finished product to form the power controller, and the whole process of assembling is all on the first conveying line 21 and the second conveying line 31, need not manual operation.In addition, the sensor is arranged at the shell loading position 211, the first assembly position 212, the semi-finished product loading position 311 and the second assembly position 312, and the controller is electrically connected with the PCB loading mechanism 10, the first assembly mechanism 20, the second assembly mechanism 30 and the plurality of sensors respectively, and the control mechanism is used to control the operation of the PCB loading mechanism 10, the first assembly mechanism 20 and the second assembly mechanism 30, so setting realizes the automation of the whole assembly process, reduces the error of manual operation, improves the production efficiency and product quality.

[0048] In the embodiment of the application, the first mechanical arm 22 and the second mechanical arm 32 are provided with a vacuum generator at one end, and the PCB single board is sucked by the vacuum generator, the vacuum degree can be adjusted according to the characteristics of the sucked PCB single board, so that the PCB single board can be stably sucked, and the vacuum generator is provided with a vacuum feedback sensor, which can detect the adsorption state of the PCB single board in real time, and feedback and alarm, thereby improving the stability and reliability of the whole device.

[0049] In the embodiment of the application, a fixed platform is further arranged between the first mechanical arm 22 and the first conveying line 21, and an adjusting cylinder is arranged on the diagonal line of the fixed platform, so that the plurality of PCB single boards are first sucked to the fixed platform by the first mechanical arm 22, and then the adjusting cylinder is extended to adjust the positions of the plurality of PCB single boards, thereby facilitating subsequent assembly.

[0050] Further, the half board processing assembly 11 comprises a third conveying line 111, a fourth conveying line 112 and a third mechanical arm 113. The third conveying line 111 extends horizontally and is used to provide the PCB whole board. The fourth conveying line 112 has sequentially arranged whole board loading position 1121, half board processing position 1122 and half board unloading position 1123. The whole board loading position 1121 is arranged corresponding to the discharge port of the third conveying line 111, and the half board unloading position 1123 is arranged corresponding to the single board processing assembly 12. The third mechanical arm 113 is used to transfer the PCB whole board on the third conveying line 111 to the whole board loading position 1121. Through the above arrangement, the third conveying line 111, the fourth conveying line 112 and the third mechanical arm 113 cooperate to realize the automation of the PCB whole board loading. Through the half board processing assembly 11, the automation of the PCB whole board can be realized, the accuracy and speed of the board breaking are improved, and the production efficiency is further improved.

[0051] As shown in Figure 1 With 2 The PCB whole board has a half board dividing center line. The half board processing assembly 11 further comprises a dividing and overturning machine 114, a board breaking machine 115 and a jacking cylinder 116. The dividing and overturning machine 114 is arranged at the half board processing position 1122. The dividing and overturning machine 114 comprises a first overturning member 1141 and a second overturning member 1142 arranged opposite to each other. The first overturning member 1141 and the second overturning member 1142 are hingedly connected at one end close to each other. The first overturning member 1141 and the second overturning member 1142 rotate coaxially and form a overturning center line. The overturning center line is located below the half board dividing center line. The first overturning member 1141 and the second overturning member 1142 are overturned in cooperation to break the PCB whole board. The board breaking machine 115 is arranged above the half board processing position 1122. The board breaking machine 115 comprises a positioning cylinder 1151, a first pressing cylinder 1152 and a limiting pressing plate 1153. The positioning cylinder 1151 has an extending end for abutting against the PCB whole board to make the overturning center line correspond to the half board dividing center line. The first pressing cylinder 1152 is arranged side by side with the positioning cylinder 1151. The first pressing cylinder 1152 is drivingly connected with the limiting pressing plate 1153. The first pressing cylinder 1152 is used to drive the limiting pressing plate 1153 to move up and down. The limiting pressing plate 1153 has a pressing end at one end away from the first pressing cylinder 1152. The pressing end abuts against the half board dividing center line to limit the PCB whole board. The jacking cylinder 116 is arranged below the half board processing position 1122. The jacking cylinder 116 is drivingly connected with the first overturning member 1141 and the second overturning member 1142. The jacking cylinder 116 is used to drive the first overturning member 1141 and the second overturning member 1142 to overturn around the overturning center line.

[0052] Through the above setting, the half-plate dividing center line of the PCB whole plate is correspondingly arranged with the turning center line of the dividing and turning machine 114, and the extension end of the positioning cylinder 1151 is extended to abut against the PCB whole plate, so that the turning center line is correspondingly arranged with the half-plate dividing center line, the displacement phenomenon of the PCB whole plate in the transportation process is avoided, the accuracy of the plate breaking is improved, the first down-pressing cylinder 1152 drives the limiting pressing plate 1153 to make the pressing end abut against the dividing center line, so as to limit the PCB whole plate, which can prevent the plate breaking from failing due to the displacement of the PCB whole plate in the turning process of the dividing and turning machine, and finally the jacking cylinder 116 drives the first turning part 1141 or the second turning part 1142 to turn around the turning center line, so that the PCB whole plate is processed into a PCB half plate. This accurate plate breaking and turning mechanism ensures the accuracy of the plate breaking process and avoids damage to the PCB whole plate in the plate breaking process.

[0053] In the embodiment of the present application, the turning center line formed by the coaxial rotation of the first turning part 1141 and the second turning part 1142 is shown by the dashed line. Figure 2

[0054] As shown in Figure 1 and Figure 3 ​As shown, the PCB half-plate has a groove and a corner waste, and the single-board processing assembly 12 comprises a fifth conveying line 121, a fourth mechanical arm 122, a limiting structure 123 and a cutting machine 124. The fifth conveying line 121 is arranged side by side with the fourth conveying line 112, and the fifth conveying line 121 has a half-plate loading position 1211, a single-board processing position 1212 and a single-board unloading position 1213 arranged in sequence. The half-plate loading position 1211 is arranged corresponding to the half-plate unloading position 1123, and the single-board unloading position 1213 is arranged corresponding to the first assembly position 212. The fourth mechanical arm 122 is used to transfer the PCB half-plate on the half-plate unloading position 1123 to the half-plate loading position 1211. The limiting structure 123 is arranged on the single-board processing position 1212 and is used to limit with the groove. The cutting machine 124 is arranged above the single-board processing position 1212, and the cutting machine 124 comprises a blade 1241 and a second pressing cylinder 1242. The second pressing cylinder 1242 is drivingly connected with the blade 1241, and the second pressing cylinder 1242 drives the blade 1241 to ascend and descend to cut off the corner waste on the PCB half-plate, so that the PCB half-plate is processed into a PCB single-board. Through the above arrangement, the fourth mechanical arm 122 transfers the processed PCB half-plate to the half-plate loading position 1211, and then the fifth conveying line 121 conveys the PCB half-plate to the single-board processing position 1212. The groove on the PCB half-plate is limited by the limiting structure 123, which facilitates the accurate cutting operation. Then the second pressing cylinder 1242 is started to drive the blade 1241 to cut off the corner waste on the PCB half-plate, so that the PCB half-plate is processed into a PCB single-board. The above design can accurately remove the excess corner waste on the PCB half-plate without manual processing, thereby improving the production efficiency.

[0055] As shown in Figure 4 The first conveying line 21 and the second conveying line 31 are connected end to end to form a ring-shaped conveying line. Through the above arrangement, the material flow is smoother, the waiting time is reduced, and the continuity and efficiency of the production line are improved.

[0056] Specifically, the power supply controller assembly device further comprises a shell loading mechanism 40 located at the shell loading position 211. The shell loading mechanism 40 comprises a shell feeding machine 41. The shell feeding machine 41 is used to provide the shell, and the fifth mechanical arm 42 is used to transfer the shell to the shell loading position 211. Through the above arrangement, the automation design of the shell loading mechanism 40 reduces manual operation and improves the efficiency and accuracy of shell loading.

[0057] In the embodiment of the present application, the first mechanical arm 22 is further provided with a strutting cylinder, which can strutting open the shell, facilitating the subsequent installation of the PCB single-board.

[0058] Further, the power controller assembly device further comprises a cover plate feeding mechanism 50, and the cover plate feeding mechanism 50 comprises a cover plate feeder 51. The cover plate feeder 51 is configured to provide cover plates. Through the above arrangement, the automation of the cover plate feeding mechanism 50 also reduces manual intervention and improves the efficiency of cover plate feeding.

[0059] In the embodiment of the present application, a housing aligner 43 and a cover plate aligner 52 are further arranged between the housing feeder 41 and the fifth mechanical arm 42, and between the cover plate feeder 51 and the second mechanical arm 32. The housing aligner 43 is configured to align the housings provided by the housing feeder 41 in order, and the cover plate aligner 52 is configured to align the cover plates provided by the cover plate feeder 51 in order, facilitating subsequent accurate assembly.

[0060] The power controller assembly device further comprises a dispensing machine 60, which is arranged downstream of the first assembly position 212 and has a dispensing needle for dispensing operation on the semi-finished product. Through the above arrangement, the dispensing machine 60 can realize automatic dispensing of the semi-finished product, improve the precision and speed of dispensing, and further improve the efficiency of production.

[0061] Specifically, the power controller assembly device further comprises a detection device 70, and the detection device 70 comprises a first photoelectric sensor 71, a colloid sensor 72, and a second photoelectric sensor 73. The first photoelectric sensor 71 is arranged between the first assembly position 212 and the dispensing machine 60, and is configured to detect the posture information of the semi-finished product and electrically connected to the controller. The colloid sensor 72 is arranged close to the dispensing machine 60, and is configured to detect the relative position between the dispensing needle and the semi-finished product and electrically connected to the controller. The second photoelectric sensor 73 is arranged close to the second assembly position, and is configured to detect the posture information of the power controller and electrically connected to the controller.

[0062] Through the above arrangement, the first photoelectric sensor 71, the colloid sensor 72, and the second photoelectric sensor 73 detect and record the posture information of the semi-finished product, the relative position between the dispensing needle and the semi-finished product, and the posture information of the power controller, and transmit the data to the controller. The controller determines whether the data is qualified, records the unqualified power controller in time, realizes accurate recording of unqualified products, and prevents waste of raw materials. The arrangement of the detection device 70 can realize real-time monitoring of the assembly process, ensure the accuracy and quality of the assembly, and ensure accurate recording of unqualified products during the assembly process, which facilitates accurate rejection of unqualified products.

[0063] Further, the power controller assembly device further comprises a sixth mechanical arm 80 arranged downstream of the second photoelectric sensor 73, the sixth mechanical arm 80 is electrically connected with the controller, the controller controls the operation of the sixth mechanical arm 80, and the controller controls the sixth mechanical arm 80 to transfer the power controller to the NG area or the OK area according to the detection information of the first photoelectric sensor 71, the colloidal sensor 72 and the second photoelectric sensor 73. Through the above setting, the automatic classification of qualified products and unqualified products is realized, and the intelligent level of the production line is improved.

[0064] The working principle and use process of the utility model are as follows: the third conveying line 111 provides a PCB whole board, then the third mechanical arm 113 transfers the PCB whole board to the whole board loading position 1121 on the fourth conveying line 112, then the fourth conveying line 112 transports the PCB whole board to the half board processing position 1122 to perform the board breaking operation, that is, the PCB whole board is processed into a PCB half board. The PCB whole board is transported to the splitting and overturning machine at the half board processing position 1122, first, the extending end of the positioning cylinder 1151 abuts against the PCB whole board, so that the overturning center line corresponds to the half board splitting center line, then the first overturning piece 1141 and the second overturning piece 1142 are driven by the jacking cylinder 116 to overturn around the overturning center line, so as to break the PCB whole board, then the fourth conveying line 112 transports the PCB half board to the half board unloading position 1123, the fourth mechanical arm 122 transfers the PCB half board to the half board loading position 1211 on the fifth conveying line 121, then the fifth conveying line 121 transports the PCB half board to the single board processing position 1212, the groove on the PCB half board is limited by the limiting structure 123, then the second downward pressing cylinder 1242 drives the blade 1241 to ascend and descend, so as to cut off the corner material on the PCB half board, and the PCB half board is processed into a PCB single board.

[0065] Meanwhile, the shell feeder 41 provides the shell, the fifth mechanical arm 42 transfers the shell to the shell loading position 211; the vacuum generator on the first mechanical arm 22 sucks the PCB single board to the fixed platform, and then the adjusting cylinder is extended to adjust the position of the PCB single board, so that the subsequent assembly is facilitated, then the first mechanical arm 22 opens the shell by the opening cylinder, so that the subsequent PCB single board is installed, the vacuum generator on the first mechanical arm 22 sucks the adjusted PCB single board and transfers it to the opened shell to form a semi-finished product, the posture information of the semi-finished product is detected by the first photoelectric sensor 71, and the information data is transmitted to the controller, whether the data is qualified is judged by the controller, and the unqualified power controller is recorded in time, and then the semi-finished product is conveyed to the point glue machine 60 through the ring conveying line, the semi-finished product is glued by the point glue machine 60, the relative position between the glue needle and the semi-finished product is detected by the glue sensor 72, and the information data is transmitted to the controller, whether the data is accurate is judged by the controller, and the unqualified power controller is recorded, and then the semi-finished product after the glue is conveyed to the second assembly position 312 through the ring conveying line.

[0066] The cover plate feeder 51 provides the cover plate, the second mechanical arm 32 transfers the cover plate to the semi-finished product at the second assembly position 312 to complete the assembly, to form a complete power controller, and the posture information of the power controller is detected by the second photoelectric sensor 73, and the information data is transmitted to the controller, whether the data is accurate is judged by the controller, and the unqualified power controller is recorded, finally, the controller controls the sixth mechanical arm 80 to transfer the power controller to the NG area or the OK area according to the detection information of the first photoelectric sensor 71, the glue sensor 72 and the second photoelectric sensor 73, and the qualified and unqualified power controllers are automatically classified.

[0067] The power controller assembly device provided by the application has the following advantages:

[0068] 1、The power controller assembly device provided by the application is controlled by the controller, realizes parallel operation of each device in the whole device, does not need personnel assembly, and realizes full-automatic production.

[0069] 2、The power controller assembly device provided by the application can assemble multiple power controllers at the same time, and has high assembly efficiency.

[0070] 3、In the power controller assembly device provided by the application, the results of each detection device are saved in the controller, and whether the product is qualified is judged in time by the controller, so that the unqualified product can be accurately removed.

[0071] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0072] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in these embodiments are not intended to limit the scope of the present application unless otherwise specifically stated. Also, it is to be understood that the dimensions of the various parts shown in the drawings are not drawn to scale for the sake of convenience. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art can not be discussed in detail, but should be considered part of the specification as appropriate. In all examples shown and discussed herein, any specific value is to be interpreted as merely an example, and not as a limitation. Thus, other examples of the example embodiments can have different values. It is noted that like numbers and letters refer to like elements throughout the several views of the drawings and, as such, no further discussion with regard thereto is deemed necessary.

[0073] In the description of the present application, it is to be understood that the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" and the like indicated orientation or position relationship is generally based on the orientation or position relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, without making the opposite statement, these orientation words do not indicate and imply that the device or element referred to must have a particular orientation or be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer relative to the contour of each component.

[0074] For purposes of the description hereinafter, spatial relative terms, such as "above", "below", "upper", "lower", and the like, can be used to describe the relative position of one element or feature to another as illustrated in the figures. It will be understood that the spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "up" other elements or features would then be oriented "below" or "down" the other elements or features. Thus, the exemplary term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Well, the spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "up" other elements or features would then be oriented "below" or "down" the other elements or features. Thus, the exemplary term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

[0075] In addition, it needs to be explained that the use of "first", "second" and the like words to limit the parts, only for the convenience of the corresponding parts for the distinction, such as no other declaration, the above words have no special meaning, therefore can not be understood as the restriction of the scope of protection of the utility model.

[0076] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A power supply controller assembly device, characterized by, The power supply controller assembly device comprises sequentially distributed: A PCB feeding mechanism (10), which comprises a half-board processing assembly (11) for processing a PCB whole board into a PCB half board and a single-board processing assembly (12) for processing the PCB half board into a PCB single board; A first assembly mechanism (20) comprising a first conveying line (21) having a shell feeding position (211) and a first assembly position (212), the first assembly position (212) being located downstream of the shell feeding position (211), the first assembly position (212) being arranged close to a discharge port of the PCB feeding mechanism (10), the first assembly position (212) providing an assembly space for a shell and the PCB single board, and a first mechanical arm (22) located at the first assembly position (212), the first mechanical arm (22) being used for assembling the PCB single board in the shell to form a semi-finished product; A second assembly mechanism (30) comprising a second conveying line (31) having a semi-finished product feeding position (311) and a second assembly position (312), the second assembly position (312) being located downstream of the semi-finished product feeding position (311), the semi-finished product feeding position (311) corresponding to a discharge port of the first conveying line (21), the second assembly position (312) providing an assembly space for a cover plate and the semi-finished product, and a second mechanical arm (32) located at the second assembly position (312), the second mechanical arm (32) being used for assembling the cover plate on the semi-finished product to form a power supply controller; A control mechanism comprising a controller and a plurality of sensors, the plurality of sensors being respectively located at the shell feeding position (211), the first assembly position (212), the semi-finished product feeding position (311), and the second assembly position (312), the controller being electrically connected with the PCB feeding mechanism (10), the first assembly mechanism (20), the second assembly mechanism (30), and the plurality of sensors, respectively, and the control mechanism being used for controlling the operation of the PCB feeding mechanism (10), the first assembly mechanism (20), and the second assembly mechanism (30).

2. The power controller assembly of claim 1, wherein, The half-board processing assembly (11) comprises: A third conveying line (111) extending in a horizontal direction, the third conveying line (111) being used for providing the PCB whole board; A fourth conveying line (112) having a whole board feeding position (1121), a half board processing position (1122), and a half board discharge position (1123) arranged sequentially, the whole board feeding position (1121) being arranged corresponding to a discharge port of the third conveying line (111), and the half board discharge position (1123) being arranged corresponding to the single-board processing assembly (12); A third mechanical arm (113) is arranged for transferring the PCB whole board on the third conveying line (111) to the whole board loading position (1121).

3. The power controller assembly of claim 2, wherein, The PCB whole board has a half board dividing middle line, and the half board processing assembly (11) further comprises: A dividing and overturning machine (114) is arranged at the half board processing position (1122), and the dividing and overturning machine (114) comprises a first overturning member (1141) and a second overturning member (1142) arranged oppositely, the first overturning member (1141) and the second overturning member (1142) are hinged at one end close to each other, the first overturning member (1141) and the second overturning member (1142) rotate coaxially and form an overturning middle line, the overturning middle line is located below the half board dividing middle line, and the first overturning member (1141) and the second overturning member (1142) are overturning matched to pry the PCB whole board; A prying machine (115) is arranged above the half board processing position (1122), and the prying machine (115) comprises a positioning air cylinder (1151), a first pressing air cylinder (1152) and a limiting pressing plate (1153), the positioning air cylinder (1151) has an extending end, the extending end is used for abutting against the PCB whole board to correspond the overturning middle line with the half board dividing middle line, the first pressing air cylinder (1152) is arranged side by side with the positioning air cylinder (1151), the first pressing air cylinder (1152) is drivingly connected with the limiting pressing plate (1153), the first pressing air cylinder (1152) is used for driving the limiting pressing plate (1153) to rise and fall, and one end of the limiting pressing plate (1153) away from the first pressing air cylinder (1152) has a pressing end, the pressing end abuts against the dividing middle line to limit the PCB whole board; A jacking air cylinder (116) is arranged below the half board processing position (1122), the jacking air cylinder (116) is drivingly connected with the first overturning member (1141) and the second overturning member (1142), and the jacking air cylinder (116) is used for driving the first overturning member (1141) and the second overturning member (1142) to overturn around the overturning middle line.

4. The power controller assembly of claim 2, wherein, The PCB half board has a groove and corner scraps, and the single board processing assembly (12) comprises: A fifth conveying line (121) is arranged side by side with the fourth conveying line (112), the fifth conveying line (121) has a half board loading position (1211), a single board processing position (1212) and a single board unloading position (1213) arranged in sequence, the half board loading position (1211) is correspondingly arranged with the half board unloading position (1123), and the single board unloading position (1213) is correspondingly arranged with the first assembling position (212); A fourth mechanical arm (122) is arranged for transferring the PCB half board on the half board unloading position (1123) to the half board loading position (1211). A limiting structure (123) is arranged on the veneer processing position (1212) and used for limiting with the groove; A veneer cutting machine (124) is arranged above the veneer processing position (1212), and the veneer cutting machine (124) comprises a blade (1241) and a second pressing cylinder (1242), the second pressing cylinder (1242) is in driving connection with the blade (1241), and the second pressing cylinder (1242) drives the blade (1241) to ascend and descend, so as to cut off the corner waste on the PCB half-veneer, and the PCB half-veneer is processed into the PCB veneer.

5. The power controller assembly of claim 1, wherein, The first conveying line (21) and the second conveying line (31) are connected in series to form a ring-shaped conveying line.

6. The power controller assembly of claim 1, wherein, The power supply controller assembly device further comprises a shell loading mechanism (40) located at the shell loading position (211), and the shell loading mechanism (40) comprises: a shell feeding machine (41) for providing the shell; a fifth mechanical arm (42) for transferring the shell to the shell loading position (211).

7. The power controller assembly of claim 1, wherein, The power supply controller assembly device further comprises a cover plate loading mechanism (50), and the cover plate loading mechanism (50) comprises a cover plate feeding machine (51) for providing the cover plate.

8. The power controller assembly of claim 1, wherein, The power supply controller assembly device further comprises a dispensing machine (60) arranged downstream of the first assembly position (212), and the dispensing machine (60) has a dispensing needle for dispensing operation on the semi-finished product.

9. The power controller assembly of claim 8, wherein, The power supply controller assembly device further comprises a detection device (70): a first photoelectric sensor (71) located between the first assembly position (212) and the dispensing machine (60), the first photoelectric sensor (71) is used for detecting the attitude information of the semi-finished product, and the first photoelectric sensor (71) is electrically connected with the controller; a colloidal sensor (72) arranged close to the dispensing machine (60), the colloidal sensor (72) is used for detecting the relative position between the dispensing needle and the semi-finished product, and the colloidal sensor (72) is electrically connected with the controller; a second photoelectric sensor (73) arranged close to the second assembly position, the second photoelectric sensor (73) is used for detecting the attitude information of the power supply controller, and the second photoelectric sensor (73) is electrically connected with the controller.

10. The power controller assembly of claim 9, wherein, The power supply controller assembly device further comprises: a sixth mechanical arm (80) arranged downstream of the second photoelectric sensor (73), the sixth mechanical arm (80) is electrically connected with the controller, the controller controls the operation of the sixth mechanical arm (80), and the controller controls the sixth mechanical arm (80) to transfer the power supply controller to the NG area or the OK area according to the detection information of the first photoelectric sensor (71), the colloidal sensor (72) and the second photoelectric sensor (73).

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