Washing machine door cover qualification degree detection equipment

By designing a fully automated washing machine door cover qualification testing device, which uses a drive motor and a suction device to simulate the door cover closing process, the problems of slow testing speed and poor adaptability are solved, and efficient and accurate testing of multiple models is achieved.

CN223783882UActive Publication Date: 2026-01-09CCIC QUALITY INSPECTION & TESTING SCI RES INST CO LTD
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Patent Information

Application Number
CN202520046842.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-01-09
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing washing machine door cover qualification testing equipment is slow, has poor adaptability, low accuracy, and cannot adapt to different models of washing machines.

Method used

Design a testing device that includes a mounting bracket, a drive unit, and a suction door device. The device adopts fully automated testing and uses two independent drive motors to drive the connecting rod and suction cup to simulate the closing process of a washing machine door, adapting to different models of washing machines.

Benefits of technology

It improves detection efficiency and accuracy, enabling rapid and continuous detection of multiple washing machine doors, reducing detection errors, and is highly adaptable with low maintenance and expansion costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a washing machine door cover qualification degree detection device, which comprises a mounting rack, a driving device and a door suction device, the door suction device is arranged on the driving device, the driving device is arranged on the mounting rack, the mounting rack comprises a mounting cabinet and a fixing rack, the driving device is arranged on the fixing rack, and the door suction device is arranged on the mounting rack. The washing machine detection device can adapt to various types of washing machines, the detection accuracy is high, meanwhile, full-automatic detection is adopted, the detection efficiency is improved, detection errors are reduced, and the detection strength is better.
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Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to a testing device for the conformity of washing machine door covers. Background Technology

[0002] The washing machine door-close test is a safety test. Its main purpose is to ensure that the spin-dry tub stops spinning very quickly when the washing machine door is opened, in order to prevent injury to the human body.

[0003] When a washing machine is in use, the spin-dry tub rotates at high speed, and the clothes spin along with it, distributing themselves irregularly around the circumference of the tub. If you put your hand into the tub at this time, you could get tangled in the clothes and cause serious injury. Therefore, it is essential that the spin-dry tub stops rotating very quickly when the washing machine door is opened to prevent injury.

[0004] In addition to safety checks, the washing machine door inspection also includes checking the door itself. First, observe whether the door is deformed, damaged, or loose. If a problem is found, the door can be replaced directly. If there are no problems, further check whether the sealing strip on the door is intact and whether there are signs of severe wear or aging.

[0005] Existing washing machine door cover qualification testing equipment has a slow testing speed, which affects the testing efficiency of washing machines. Due to the differences in the structure and size of washing machine door covers of different models, some equipment may not be suitable for all washing machine models, resulting in inaccurate testing. Therefore, a washing machine door cover qualification testing equipment is proposed to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to solve the above-mentioned technical problems and provide a washing machine door cover qualification test device. This invention can be adapted to a wide range of washing machine models, has high detection accuracy, and adopts fully automated detection to improve detection efficiency, reduce detection errors, and improve detection effectiveness.

[0007] The technical solution adopted by this utility model to solve the above-mentioned technical problems is: a washing machine door cover qualification testing device, including a mounting frame, a driving device and a suction device. The suction device is mounted on the driving device, and the driving device is mounted on the mounting frame. The mounting frame includes a mounting cabinet and a fixed frame. The driving device is mounted on the fixed frame, and the two ends of the driving device are connected to the inside of the mounting cabinet.

[0008] Preferably, the suction door device includes a first suction door device and a second suction door device, with the first suction door device installed on the upper rear side of the mounting bracket and the second suction door device installed on the front side of the mounting bracket.

[0009] Preferably, the first suction door device includes a first connecting rod and a first suction cup, one end of the first connecting rod is connected to the tail end of the first suction cup, and the other end of the first connecting rod is connected to the driving device;

[0010] The second suction door device includes a second connecting rod and a second suction cup. One end of the second connecting rod is connected to the tail end of the second suction cup, and the other end of the second connecting rod is connected to the drive device.

[0011] Preferably, the driving device includes a first driving structure and a second driving structure. The first driving structure is installed in a mounting cabinet on the side of the first suction door device, and the second driving structure is installed above the second suction door device.

[0012] Preferably, the first driving structure includes a first driving motor and a first driving rod, the first driving rod is connected to the first driving motor, and the first driving motor controls the rotation of the first driving rod;

[0013] The second drive structure includes a second drive motor and a second drive rod. The second drive rod is connected to the second drive motor, and the second drive motor controls the rotation of the second drive rod.

[0014] Preferably, the first drive rod includes a first rotating rod and a first displacement rod. The first displacement rod is mounted on the first rotating rod and is perpendicular to the first rotating rod. The first displacement rod rotates with the first rotating rod and the first rotating rod is controlled to rotate by a first drive motor.

[0015] The second drive rod includes a second rotating rod and a second displacement rod. The second displacement rod is mounted on the second rotating rod and is perpendicular to the second rotating rod. The second displacement rod rotates with the second rotating rod, and the rotation of the second rotating rod is controlled by a second drive motor.

[0016] Preferably, the first displacement rod includes a first lead screw and a first slider, the first slider is mounted on the first lead screw and slides along the direction of the first displacement rod, and the first connecting rod is connected to the first slider;

[0017] The second displacement rod includes a second lead screw and a second slider. The second slider is mounted on the second lead screw and slides along the direction of the second displacement rod. The second connecting rod is connected to the second slider.

[0018] Preferably, a drive cylinder is connected and installed on both the first slider and the second slider to drive the first slider and the second slider to move on the first lead screw and the second lead screw.

[0019] Preferably, a monitoring camera is mounted on the mounting frame, with the monitoring camera installed on the upper front side of the mounting frame.

[0020] Preferably, both ends of the first and second rotating rods are provided with L-shaped steel to increase the rotation range of the first and second rotating rods.

[0021] The beneficial effects of this utility model are:

[0022] 1. This utility model can be adapted to a wide range of washing machine models, has high detection accuracy, and adopts fully automated detection to improve detection efficiency, reduce detection errors, and improve detection effectiveness.

[0023] 2. Through the cooperation of the drive device and the suction device, the closing process of the washing machine door can be accurately simulated, thereby accurately detecting the qualification of the door. The equipment adopts an automated drive method, which can quickly and continuously detect multiple washing machine door covers, improving detection efficiency. The equipment can be adjusted and adapted according to the characteristics of different models of washing machine door covers, thereby realizing the qualification detection of door covers of various models of washing machines.

[0024] 3. Two independent drive motors (first drive motor and second drive motor) provide power to their respective drive rods (first drive rod and second drive rod), ensuring that the equipment can complete operations such as adsorbing, transferring and releasing the washing machine door lid. Due to the fast response of the motor drive, this configuration makes the equipment more rapid and efficient in the detection process. The independent drive structure allows for targeted operations during maintenance and expansion, reducing the difficulty and cost of maintenance, and also facilitating the upgrading and expansion of the equipment as needed. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2 This is a structural schematic diagram of the entire utility model from another perspective.

[0027] In the diagram: 1. Mounting frame, 11. Mounting cabinet, 12. Fixing frame, 2. Drive device, 21. First drive structure, 211. First drive motor, 212. First drive rod, 2121. First rotating rod, 2122. First displacement rod, 21221. First lead screw, 21222. First slider, 22. Second drive structure, 221. Second drive motor, 222. Second drive rod, 2221. Second rotating rod, 2222. Second displacement rod, 22221. Second lead screw, 22222. Second slider, 3. Door suction device, 31. First door suction device, 311. First connecting rod, 312. First suction cup, 32. Second door suction device, 321. Second connecting rod, 322. Second suction cup, 4. Monitoring camera, 5. L-shaped steel. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] like Figure 1-2 As shown, this utility model discloses a washing machine door cover qualification testing device. The washing machine door cover qualification testing device includes a mounting frame 1, a driving device 2, and a suction device 3. The suction device 3 is mounted on the driving device 2, and the driving device 2 is mounted on the mounting frame 1. The mounting frame 1 includes a mounting cabinet 11 and a fixing frame 12. The driving device 2 is mounted on the fixing frame 12, and both ends of the driving device 2 are connected to the inside of the mounting cabinet 11.

[0030] By adopting the above technical solution, through the cooperation of the drive device 2 and the suction device 3, the closing process of the washing machine door can be accurately simulated, thereby accurately detecting the qualification of the door. The equipment adopts an automated drive mode, which can quickly and continuously detect multiple washing machine door covers, improving detection efficiency. The equipment can be adjusted and adapted according to the characteristics of different models of washing machine door covers, thereby realizing the qualification detection of door covers of various models of washing machines.

[0031] The suction door device 3 includes a first suction door device 31 and a second suction door device 32. The first suction door device 31 is installed on the upper rear side of the mounting bracket 1, and the second suction door device 32 is installed on the front side of the mounting bracket 1.

[0032] By adopting the above technical solution, and by setting two suction door devices at different positions on the mounting frame 1, space can be made more fully, enabling the equipment to achieve more functions within a limited space. The first suction door device 31 and the second suction door device 32 can work separately or simultaneously, thereby flexibly adjusting the detection method according to actual needs and improving the adaptability to washing machine door covers of different models and sizes.

[0033] The first suction door device 31 includes a first connecting rod 311 and a first suction cup 312. One end of the first connecting rod 311 is connected to the tail end of the first suction cup 312, and the other end of the first connecting rod 311 is connected to the driving device 2.

[0034] The second suction door device 32 includes a second connecting rod 321 and a second suction cup 322. One end of the second connecting rod 321 is connected to the tail end of the second suction cup 322, and the other end of the second connecting rod 321 is connected to the drive device 2.

[0035] By adopting the above technical solution, the power of the drive device 2 can be effectively transmitted to the suction cups through the connection between the connecting rods (first connecting rod 311 and second connecting rod 321) and the suction cups (first suction cup 312 and second suction cup 322), thereby achieving accurate adsorption and control of the washing machine door cover. The design of the connecting rods allows the suction cups to move within a certain spatial range, which enables the device to adapt to washing machine door covers of different sizes and positions, improving the adaptability of the device. The structure of the connecting rods can enhance the support for the suction cups, so that the suction cups can remain stable during the adsorption and release of the door cover.

[0036] The drive device 2 includes a first drive structure 21 and a second drive structure 22. The first drive structure 21 is installed in the mounting cabinet 11 on the side of the first suction door device 31, and the second drive structure 22 is installed above the second suction door device 32.

[0037] By adopting the above technical solution, by installing drive structures on the side of the first suction door device 31 and above the second suction door device 32 respectively, the workload can be effectively distributed, avoiding excessive pressure on a single drive structure, thereby extending the service life of the equipment. The first drive structure 21 is installed inside the mounting cabinet 11, which can make full use of the space and make the overall structure more compact; while the second drive structure 22 is installed above the second suction door device 32, which helps to keep the work area clean.

[0038] The first drive structure 21 includes a first drive motor 211 and a first drive rod 212. The first drive rod 212 is connected to the first drive motor 211, and the first drive motor 211 controls the rotation of the first drive rod 212.

[0039] The second drive structure 22 includes a second drive motor 221 and a second drive rod 222. The second drive rod 222 is connected to the second drive motor 221, and the second drive motor 221 controls the rotation of the second drive rod 222.

[0040] By adopting the above technical solution, two independent drive motors (first drive motor 211 and second drive motor 221) provide power to their respective drive rods (first drive rod 212 and second drive rod 222), ensuring that the equipment can complete operations such as adsorbing, transferring, and releasing the washing machine door lid. Since motor drive has the characteristic of fast response, this configuration can make the equipment more rapid and efficient in the detection process. The independent drive structure allows for targeted operation during maintenance and expansion, reducing the difficulty and cost of maintenance, and also facilitating the upgrading and expansion of the equipment as needed.

[0041] The first drive rod 212 includes a first rotating rod 2121 and a first displacement rod 2122. The first displacement rod 2122 is mounted on the first rotating rod 2121 and is perpendicular to the first rotating rod 2121. The first displacement rod 2122 rotates with the first rotating rod 2121. The first rotating rod 2121 is controlled to rotate by the first drive motor 211.

[0042] The second drive rod 222 includes a second rotating rod 2221 and a second displacement rod 2222. The second displacement rod 2222 is mounted on the second rotating rod 2221 and is perpendicular to the second rotating rod 2221. The second displacement rod 2222 rotates with the second rotating rod 2221. The second rotating rod 2221 is controlled to rotate by the second drive motor 221.

[0043] By adopting the above technical solution, when the first rotating rod 2121 is controlled to rotate by the first drive motor 211, the first displacement rod 2122 will follow it to rotate, thereby achieving adsorption and manipulation of the washing machine door cover in a certain direction; similarly, when the second rotating rod 2221 is controlled to rotate by the second drive motor 221, the second displacement rod 2222 will also rotate accordingly to achieve manipulation of the washing machine door cover in another direction. The independent and mutually cooperating movement mode helps to improve the working efficiency and accuracy of the equipment. The drive rod configuration composed of the rotating rod and the displacement rod has the advantages of realizing multi-dimensional movement, enhancing stability, improving working efficiency, optimizing space utilization, facilitating maintenance and adjustment, and modular design, which helps to improve the overall performance and use effect of the washing machine door cover qualification detection equipment.

[0044] The first displacement rod 2122 includes a first lead screw 21221 and a first slider 21222. The first slider 21222 is mounted on the first lead screw 21221 and slides along the direction of the first displacement rod 2122. The first connecting rod 311 is connected to the first slider 21222.

[0045] The second displacement rod 2222 includes a second lead screw 22221 and a second slider 22222. The second slider 22222 is mounted on the second lead screw 22221 and slides along the direction of the second displacement rod 2222. The second connecting rod 321 is connected to the second slider 22222.

[0046] By adopting the above technical solution, when the first slider 21222 slides on the first lead screw 21221, it drives the first connecting rod 311 to perform corresponding movements, thereby achieving precise control and positioning of the first suction door device 31; similarly, the sliding movement of the second slider 22222 on the second lead screw 22221 will drive the second connecting rod 321 to move, thereby achieving precise control of the second suction door device 32. This independent yet coordinated movement method helps to improve the working accuracy and efficiency of the equipment.

[0047] A drive cylinder 4 is connected and installed on both the first slider 21222 and the second slider 22222 to drive the first slider 21222 and the second slider 22222 to move on the first lead screw 21221 and the second lead screw 22221.

[0048] A monitoring camera 4 is mounted on the mounting bracket 12, and the monitoring camera 4 is mounted on the upper front side of the mounting bracket 12.

[0049] By adopting the above technical solution, and by monitoring the images captured by camera 4 in real time, problems or abnormalities that may occur in the washing machine door cover during operation can be detected in a timely manner and dealt with promptly. Monitoring camera 4 can provide high-resolution image data, which helps to more accurately detect and evaluate the quality and qualification of the washing machine door cover.

[0050] Both ends of the first rotating rod 2121 and the second rotating rod 2221 are provided with L-shaped steel 5 to increase the rotation range of the first rotating rod 2121 and the second rotating rod 2221.

[0051] By adopting the above technical solution and adding L-shaped steel 5, the structural stability of the first rotating rod 2121 and the second rotating rod 2221 can be enhanced, reducing swaying or deviation during rotation, and improving the stability and working accuracy of the equipment. The design of L-shaped steel 5 can expand the rotation range of the first rotating rod 2121 and the second rotating rod 2221, enabling the equipment to cover a wider working area and adapt to washing machine door covers of different sizes and positions. Through the supporting role of L-shaped steel 5, space resources can be better utilized, allowing the equipment to achieve a greater range of motion and working efficiency within a limited space.

[0052] In practical implementation, the washing machine is first placed within the working range of the fixed frame 12. When the product being tested is a top-opening washing machine, the first drive motor 211 rotates the first rotating rod 2121 of the first suction door device 31 to make the first displacement rod 2122 parallel to the washing machine door. The drive cylinder 4 drives the first slider 21222 to move on the first lead screw 21221, moving the first connecting rod 311 to move the first suction cup 312 to the center of the door and adsorbing it onto the door. The first drive motor 211 is then started to perform an opening / closing test on the door. When the product being tested is a front-opening washing machine, the second drive motor 221 rotates the second rotating rod 2221 of the second suction door device 32 to make the second displacement rod 2222 parallel to the washing machine door. The drive cylinder 4 drives the second slider 22222 to move on the second lead screw 22221, moving the second connecting rod 321 to move the second suction cup 322 to the center of the door and adsorbing it onto the door. The second drive motor 221 is then started to perform an opening / closing test on the door.

[0053] The various embodiments in the specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0054] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A washing machine door cover conformity testing device, characterized in that: It includes a mounting frame (1), a drive device (2) and a suction door device (3). The suction door device (3) is mounted on the drive device (2), and the drive device (2) is mounted on the mounting frame (1). The mounting frame (1) includes a mounting cabinet (11) and a fixing frame (12). The drive device (2) is mounted on the fixing frame (12), and the two ends of the drive device (2) are connected to the inside of the mounting cabinet (11).

2. The washing machine door cover qualification testing equipment according to claim 1, characterized in that: The suction door device (3) includes a first suction door device (31) and a second suction door device (32). The first suction door device (31) is installed on the upper rear side of the mounting bracket (1), and the second suction door device (32) is installed on the front side of the mounting bracket (1).

3. The washing machine door cover qualification testing equipment according to claim 2, characterized in that: The first suction door device (31) includes a first connecting rod (311) and a first suction cup (312). One end of the first connecting rod (311) is connected to the tail end of the first suction cup (312), and the other end of the first connecting rod (311) is connected to the driving device (2). The second suction door device (32) includes a second connecting rod (321) and a second suction cup (322). One end of the second connecting rod (321) is connected to the tail end of the second suction cup (322), and the other end of the second connecting rod (321) is connected to the driving device (2).

4. The washing machine door cover qualification testing equipment according to claim 3, characterized in that: The drive device (2) includes a first drive structure (21) and a second drive structure (22). The first drive structure (21) is installed in the mounting cabinet (11) on the side of the first suction door device (31), and the second drive structure (22) is installed above the second suction door device (32).

5. The washing machine door cover conformity testing equipment according to claim 4, characterized in that: The first drive structure (21) includes a first drive motor (211) and a first drive rod (212). The first drive rod (212) is connected to the first drive motor (211), and the first drive motor (211) controls the rotation of the first drive rod (212). The second drive structure (22) includes a second drive motor (221) and a second drive rod (222). The second drive rod (222) is connected to the second drive motor (221), and the second drive motor (221) controls the rotation of the second drive rod (222).

6. The washing machine door cover conformity testing equipment according to claim 5, characterized in that: The first drive rod (212) includes a first rotating rod (2121) and a first displacement rod (2122). The first displacement rod (2122) is mounted on the first rotating rod (2121) and is perpendicular to the first rotating rod (2121). The first displacement rod (2122) rotates with the first rotating rod (2121). The first rotating rod (2121) is controlled to rotate by the first drive motor (211). The second drive rod (222) includes a second rotating rod (2221) and a second displacement rod (2222). The second displacement rod (2222) is mounted on the second rotating rod (2221) and is perpendicular to the second rotating rod (2221). The second displacement rod (2222) rotates with the second rotating rod (2221). The second rotating rod (2221) is controlled to rotate by the second drive motor (221).

7. The washing machine door cover conformity testing equipment according to claim 6, characterized in that: The first displacement rod (2122) includes a first lead screw (21221) and a first slider (21222). The first slider (21222) is mounted on the first lead screw (21221) and slides along the direction of the first displacement rod (2122). The first connecting rod (311) is connected to the first slider (21222). The second displacement rod (2222) includes a second lead screw (22221) and a second slider (22222). The second slider (22222) is mounted on the second lead screw (22221) and slides along the direction of the second displacement rod (2222). The second connecting rod (321) is connected to the second slider (22222).

8. The washing machine door cover qualification testing equipment according to claim 7, characterized in that: A drive cylinder is connected and installed on both the first slider (21222) and the second slider (22222) to drive the first slider (21222) and the second slider (22222) to move on the first lead screw (21221) and the second lead screw (22221).

9. The washing machine door cover qualification testing equipment according to claim 1, characterized in that: A monitoring camera (4) is installed on the fixed frame (12), and the monitoring camera (4) is installed on the front side above the fixed frame (12).

10. The washing machine door cover conformity testing equipment according to claim 6, characterized in that: Both ends of the first rotating rod (2121) and the second rotating rod (2221) are provided with L-shaped steel (5) to increase the rotation range of the first rotating rod (2121) and the second rotating rod (2221).