Transformer winding tool
By employing an adjustment mechanism combining threaded rods, threaded blocks, and bevel gears in the transformer winding fixture, the support requirements and position adjustment issues of different transformer coil models were resolved, achieving precise coil machining.
Patent Information
- Application Number
- CN202423288403.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing toroidal winding machines cannot meet the different requirements of coil types for different transformer models, and the positions of the driving and driven wheels need to be adjusted separately, which limits the processing range.
Design a transformer winding fixture that uses an adjustment mechanism combining a threaded rod, a threaded block, and a bevel gear to allow simultaneous adjustment of the driving and driven wheels, ensuring that the center position remains unchanged and adapting to the processing of different types of coils.
It enables precise winding of coils of different models, avoids the offset of the center positions of the driving wheel and the driven wheel, and improves the flexibility and accuracy of the processing range.
Smart Images

Figure CN223785009U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a winding tool technical field, concretely is a transformer winding tool. BACKGROUND
[0002] The transformer is the device that utilizes the principle of electromagnetic induction to change alternating voltage, and the main component is winding and core, winding is to arrange and connect coil according to certain law, and coil formation is to wind copper wire into a circle according to certain order, and the existing will use annular winding machine to process coil.
[0003] The annular winding machine can be provided with driving wheel and driven wheel to position and support the supporting piece, and the supporting piece mainly supports copper wire, that is, copper wire is wound on the outer wall of the supporting piece according to certain order, but the required coil model of different models of transformer also has difference, therefore, the driving wheel and driven wheel of fixed support range cannot meet different support requirements, in addition, when adjusting the position of driving wheel and driven wheel, separate operation is required, so that the adjusted position needs to be positioned for many times, and the center point of driving wheel and driven wheel relative to coil processing position can be changed, so that the processing range of annular winding machine for coil is limited, and the transformer winding tool is provided to solve the above problems. UTILITY MODEL CONTENTS
[0004] In view of the defects of the prior art, the utility model provides a transformer winding tool, which solves the problems that the driving wheel and driven wheel of fixed support range cannot meet different support requirements, in addition, when adjusting the position of driving wheel and driven wheel, separate operation is required, so that the adjusted position needs to be positioned for many times, and the center point of driving wheel and driven wheel relative to coil processing position can be changed, so that the processing range of annular winding machine for coil is limited.
[0005] To achieve the above purpose, the utility model is realized by the following technical scheme: a transformer winding tool, including support, winding ring rotatingly arranged on one side of support, wire coil arranged on the inner surface of winding ring, supporting ring sleeved on the outer wall of winding ring for supporting wire body, and driving wheel and driven wheel arranged on the upper part of support for positioning the position of supporting ring, the bottom surface of driving wheel and driven wheel is provided with support rod, the bottom end of support rod is provided with adjusting mechanism, and the adjusting mechanism comprises:
[0006] Supporting seat and center box are fixedly arranged on the top surface of support;
[0007] Threaded block is connected with the bottom end of support rod, and the threaded block is slidingly arranged in the inside of supporting seat;
[0008] A threaded rod is rotatably arranged in the inner portion of the support base, and the threaded block is threadedly sleeved on the outer wall of the threaded rod.
[0009] A first bevel gear is arranged on the outer wall of the end of the threaded rod extending into the inner portion of the central box, and the inner portion of the central box is provided with a second bevel gear for controlling the simultaneous rotation of a plurality of first bevel gears.
[0010] Preferably, an adjusting screw is rotatably arranged in the inner portion of the central box, and the second bevel gear is fixedly arranged on the outer wall of the adjusting screw.
[0011] Preferably, the outer wall of the end of the adjusting screw extending into the upper portion of the central box is provided with a locking assembly, and the locking assembly comprises a threaded cylinder fixedly arranged on the top surface of the central box and a threaded ring threadedly sleeved on the outer wall of the threaded rod, and one end of the threaded ring is threadedly inserted into the inner portion of the threaded cylinder.
[0012] Preferably, one end of the support frame is provided with a side frame, and the side frame is provided with a speed control assembly for controlling the speed change of the driving wheel.
[0013] Preferably, a linkage assembly is arranged between the side frame and the bottom support rod of the driving wheel, and the linkage assembly is used for moving the driving wheel and the speed control assembly by equal distance and in equal direction.
[0014] Preferably, the linkage assembly comprises a fixed plate arranged between the side frame and the bottom support rod of the driving wheel, a guide plate fixedly arranged on one side of the bottom of the side frame, and a guide groove opened in the inner portion of the support frame for receiving the guide plate, and one side of the guide plate is provided with a limiting block for limiting the sliding of the guide plate.
[0015] Preferably, a telescopic rod is hingedly arranged on the outer wall of the bottom support rod of the driven wheel, and the other end of the telescopic rod is hingedly connected with the top surface of the support base.
[0016] The utility model discloses a transformer winding tool, which has the following beneficial effects: the transformer winding tool is provided with a set of components combined by a threaded rod, a threaded block and a first bevel gear at the bottom end of the driving wheel and the driven wheel, and then a second bevel gear is arranged, so that the first bevel gear meshing with the second bevel gear can be rotated to simultaneously adjust the positions of the driving wheel and the driven wheel, and the central positions of the driving wheel and the driven wheel and the center of the coil processing position do not change during the process, thereby ensuring accurate winding operation of different types of coils, and the transformer winding tool has good use effect. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced as follows. Obviously, the drawings described in the following description are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present application.
[0019] Figure 2 It is a schematic diagram of the connection structure of the winding ring and the receiving ring of the present application.
[0020] Figure 3 It is a schematic diagram of the structure of the driving wheel and the driven wheel of the present application.
[0021] Figure 4 It is a schematic diagram of the structure of the adjusting mechanism of the present application.
[0022] Figure 5 It is a schematic diagram of the connection structure of the first bevel gear and the second bevel gear of the present application.
[0023] Figure 6 It is a schematic diagram of the structure of the linkage assembly of the present application.
[0024] In the figure: 1, support; 11, winding ring; 12, wire roll; 13, receiving ring; 2, side frame; 3, driving wheel; 31, driven wheel; 311, telescopic rod; 32, support rod; 4, speed control assembly; 5, adjusting mechanism; 51, support seat; 52, center box; 53, threaded block; 54, threaded rod; 55, first bevel gear; 56, second bevel gear; 57, adjusting screw; 571, threaded cylinder; 572, threaded ring; 6, linkage assembly; 61, fixed plate; 62, guide plate; 63, guide groove; 64, limiting block. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application is described clearly and completely. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0026] The embodiment of the application provides a transformer winding tool, which solves the problem that the active wheel and the driven wheel with a fixed supporting range cannot meet different supporting requirements because the required coil types of different models of transformers are different, and the problem that the position of the active wheel and the driven wheel needs to be adjusted separately, the adjusted position needs to be positioned for multiple times, the center point of the active wheel and the driven wheel relative to the coil processing position is changed, and the processing range of the coil by the annular winding machine is limited.
[0027] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in combination with the drawings of the specification and specific embodiments.
[0028] The utility model embodiment discloses a transformer winding tool.
[0029] According to the drawings Figures 1-6 As shown in the drawings, including support 1, the winding ring 11 of rotating setting in support 1 one side, set in the winding ring 11 inner surface wire roll 12, the sleeve set in the winding ring 11 outer wall for the line body of receiving receiving ring 13 and setting in support 1 upper portion for the position positioning of receiving ring 13 active wheel 3 and driven wheel 31, the bottom surface fixed setting of active wheel 3 has support 32, the bottom surface rotating setting of driven wheel 31 has support 32, when winding the line body in wire roll 12 on the outer wall of receiving ring 13, first receiving ring 13 is positioned at winding ring 11 through active wheel 3 and driven wheel 31, then start motor, control winding ring 11 rotation, so that winding ring 11 inside constipation press wire roll 12 will line body evenly wind on the outer wall of receiving ring 13, when receiving ring 13 completes the winding of line body, removes between active wheel 3 and driven wheel 31, and at this time, receiving ring 13 and its outer wall line body constitute the required coil in transformer interior.
[0030] Referring to the drawings Figures 3-5, the bottom end of the plurality of groups of supporting rods 32 is provided with an adjusting mechanism 5, the adjusting mechanism 5 is arranged to enable the driving wheel 3 and the driven wheel 31 to limit the position of the different diameter receiving rings 13, the adjusting mechanism 5 comprises a supporting seat 51 and a central box 52, the supporting seat 51 and the central box 52 are fixedly arranged on the top surface of the support 1, a threaded block 53 is fixedly connected with the bottom end of the supporting rod 32, for the driving wheel 3, the bottom end of the supporting rod 32 arranged on the bottom surface is provided with a bearing, the bearing is located in the interior of the threaded block 53, a telescopic rod 311 is hingedly arranged on the outer wall of the supporting rod 32 at the bottom surface of the driven wheel 31, the other end of the telescopic rod 311 is hingedly arranged on the top surface of the supporting seat 51, the threaded block 53 is slidingly arranged in the interior of the supporting seat 51, a threaded rod 54 is rotatably arranged in the interior of the supporting seat 51, the threaded block 53 is threadedly sleeved on the outer wall of the threaded rod 54, a first bevel gear 55 is fixedly arranged on the outer wall of one end of the threaded rod 54 extending into the interior of the central box 52, a second bevel gear 56 for controlling the simultaneous rotation of the plurality of groups of first bevel gears 55 is arranged in the interior of the central box 52, an adjusting screw 57 is rotatably arranged in the interior of the central box 52, the second bevel gear 56 is fixedly arranged on the outer wall of the adjusting screw 57, by rotating the adjusting screw 57, the adjusting screw 57 drives the second bevel gear 56 to rotate, thereby driving the plurality of groups of first bevel gears 55 meshed therewith to rotate simultaneously, so that the driving wheel 3 and the driven wheel 31 are changed in position under the threaded connection of one group of threaded rods 54 and threaded blocks 53, so that the supporting range between the driving wheel 3 and the driven wheel 31 is changed.
[0031] Referring to the drawings Figure 5 , the end of the adjusting screw 57 extending to the upper portion of the central box 52 is provided with a locking assembly, the locking assembly comprises a threaded cylinder 571 fixedly arranged on the top surface of the central box 52 and a threaded ring 572 threadedly sleeved on the outer wall of the threaded rod 54, one end of the threaded ring 572 is threadedly inserted into the interior of the threaded cylinder 571, the outer wall and the inner wall of the threaded ring 572 are both provided with threaded teeth, the threaded ring 572 is threadedly sleeved on the outer wall of the adjusting screw 57 through the threaded teeth in the interior thereof, and the threaded ring 572 is threadedly inserted into the inner wall of the threaded cylinder 571 through the threaded teeth on the outer wall thereof.
[0032] Referring to the drawings Figure 3 and the drawings Figure 6 , one end of the support 1 is provided with a side frame 2, the side frame 2 is provided with a speed control assembly 4 for controlling the speed change of the driving wheel 3, the speed control assembly 4 is specifically as shown in the drawings Figure 6As shown, the speed control assembly 4 is used for controlling the rotating speed of the supporting ring 13, the linkage assembly 6 is arranged between the side frame 2 and the bottom supporting rod 32 of the driving wheel 3, the linkage assembly 6 is used for moving the driving wheel 3 and the speed control assembly 4 at equal distance and equal direction, and ensures that the bottom supporting rod 32 of the driving wheel 3 and the speed control assembly 4 are always in connection, the linkage assembly 6 comprises a fixed plate 61 arranged between the side frame 2 and the bottom supporting rod 32 of the driving wheel 3, a guide plate 62 fixedly arranged at the bottom of one side of the side frame 2, and a guide groove 63 opened in the inside of the support 1 and used for accommodating the guide plate 62, and a limiting block 64 used for limiting sliding of the guide plate 62 is arranged at one side of the guide plate 62.
[0033] The basic principle and main features of the present application and the advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A transformer winding tool, comprising a support (1), a winding ring (11) rotatably arranged on one side of the support (1), a wire coil (12) arranged on the inner surface of the winding ring (11), a receiving ring (13) sleeved on the outer wall of the winding ring (11) for receiving a wire body, and a driving wheel (3) and a driven wheel (31) arranged on the upper part of the support (1) for positioning the position of the receiving ring (13), characterized in that, The bottom surface of the driving wheel (3) and the driven wheel (31) is provided with a support rod (32), the bottom end of the support rod (32) is provided with an adjusting mechanism (5), the adjusting mechanism (5) comprises: A support seat (51) and a center box (52) are fixedly arranged on the top surface of the support (1); A threaded block (53) is connected with the bottom end of the support rod (32), and the threaded block (53) is slidingly arranged in the inner portion of the support seat (51); A threaded rod (54) is rotatably arranged in the inner portion of the support seat (51), and the threaded block (53) is threadedly sleeved on the outer wall of the threaded rod (54); A first bevel gear (55) is arranged on the outer wall of one end of the threaded rod (54) extending into the inner portion of the center box (52), and the inner portion of the center box (52) is provided with a second bevel gear (56) for controlling the simultaneous rotation of a plurality of first bevel gears (55).
2. A transformer winding tool according to claim 1, characterised in that: An adjusting screw rod (57) is rotatably arranged in the inner portion of the center box (52), and the second bevel gear (56) is fixedly arranged on the outer wall of the adjusting screw rod (57).
3. A transformer winding tool according to claim 2, wherein: A locking assembly is arranged on the outer wall of one end of the adjusting screw rod (57) extending to the upper portion of the center box (52), the locking assembly comprises a threaded cylinder (571) fixedly arranged on the top surface of the center box (52) and a threaded ring (572) threadedly sleeved on the outer wall of the threaded rod (54), and one end of the threaded ring (572) is threadedly inserted into the inner portion of the threaded cylinder (571).
4. The transformer winding tool of claim 1, wherein: One end of the support (1) is provided with a side frame (2), and a speed control assembly (4) for controlling the speed change of the driving wheel (3) is arranged at the side frame (2).
5. A transformer winding tool according to claim 4, wherein: A linkage assembly (6) is arranged between the side frame (2) and the bottom surface support rod (32) of the driving wheel (3), and the linkage assembly (6) is used for equal distance and equal direction movement of the driving wheel (3) and the speed control assembly (4).
6. A transformer winding tool according to claim 5, wherein: The linkage assembly (6) comprises a fixed plate (61) arranged between the side frame (2) and the bottom surface support rod (32) of the driving wheel (3), a guide plate (62) fixedly arranged on one side of the bottom of the side frame (2), and a guide groove (63) opened in the inner portion of the support (1) for receiving the guide plate (62), and one side of the guide plate (62) is provided with a limiting block (64) for limiting sliding thereof.
7. The transformer winding tool of claim 1, wherein: A telescopic rod (311) is hingedly arranged on the outer wall of the bottom surface support rod (32) of the driven wheel (31), and the other end of the telescopic rod (311) is hingedly connected with the top surface of the support seat (51).