Adjustable straightening and cleaning device

By designing an adjustable straightening and cleaning device, the problem of dust and debris being difficult to remove during the straightening process of steel bars was solved, achieving simultaneous cleaning during the straightening process and improving the efficiency of steel bar processing.

CN223789450UActive Publication Date: 2026-01-13TIANJIN KAIDONG MACHINERY
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Patent Information

Application Number
CN202520400227.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-13
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing rebar straightening devices generate metal debris and dust during use, which is difficult to remove effectively, affecting the efficiency of rebar transportation and use.

Method used

An adjustable straightening and cleaning device was designed, comprising a support structure, a dust collection structure, a straightening structure, and a cleaning structure. The device straightens and cleans the reinforcing bars by adjusting the shaft and the cleaning brush. Dust and debris enter the dust collection channel through the dust collection hole and are collected. The dust cover is adjustable to control dust emission.

Benefits of technology

This technology enables the simultaneous removal of dust and debris during the straightening process, reducing processing steps and improving the efficiency of steel bar processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

When the adjustable straightening and cleaning device is used, the positions of the upper material passing plates on the two sides are adjusted to proper positions through the adjusting shafts, reinforcing steel bars penetrate through the positions between the upper material passing plates and the lower material passing plates, the positions of the upper straightening shafts and the positions of the lower straightening shafts are adjusted through the adjusting shafts respectively, the reinforcing steel bars are straightened, and the reinforcing steel bars pass through the cleaning brushes. The air cylinders on the two sides adjust the position of the cleaning brush, the cleaning brush cleans the reinforcing steel bars, in the straightening and cleaning process, generated dust, chippings and the like fall into the dust falling channel through the dust falling holes, the environment-friendly equipment connecting pipe is connected with environment-friendly equipment in a factory, other dust falls into the dust collecting vehicle, and the dust cover can be opened or closed according to needs. The reinforcing steel bar straightening device can straighten reinforcing steel bars in the process of waking and cleaning the reinforcing steel bars, reduces certain machining procedures, and improves the machining efficiency of the reinforcing steel bars.
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Description

Technical Field

[0001] This utility model relates to the field of adjustable straightening and cleaning technology, and in particular to an adjustable straightening and cleaning device. Background Technology

[0002] Reinforcing steel refers to steel used in reinforced concrete and prestressed reinforced concrete, with a circular cross-section, sometimes square with rounded corners. It includes plain round bars, ribbed bars, and twisted bars. Plain round bars are essentially small round bars and coils of ordinary low-carbon steel. Deformed reinforcing steel is ribbed steel, typically with two longitudinal ribs and transverse ribs evenly distributed along its length. The transverse ribs come in three shapes: spiral, herringbone, and crescent. It is expressed in millimeters as its nominal diameter. The nominal diameter of deformed reinforcing steel is equivalent to that of plain round bars with the same cross-section. The nominal diameter of reinforcing steel ranges from 8 to 50 millimeters. Reinforcing steel primarily bears tensile stress in concrete. Due to the ribs, deformed reinforcing steel has a greater bond strength with concrete, thus better withstanding external forces. Reinforcing steel is widely used in various building structures, especially large, heavy, lightweight thin-walled, and high-rise building structures. In steel bar processing, straightening is necessary to adapt to subsequent transportation and use. Therefore, steel bar straightening devices are required in production. For example, Chinese utility model patent CN220216546U describes a steel bar straightening device. The device features an inner cavity inside the worktable, with a column fixedly connected to the bottom of the cavity. A fan-shaped groove is formed on one side of the top of the cavity. A motor is fixedly connected to one side of the bottom of the worktable, and a gear is fixedly connected to the motor output end via a rotating shaft. A rotating seat is rotatably connected to the bottom of the inner cavity via a thrust ball bearing. A boss is provided on the top of the rotating seat, which is slidably connected to the fan-shaped groove. A top block is slidably connected to the top of the boss. A gear ring is fixedly connected to the side wall of the rotating seat, meshing with the gear. This utility model allows for adjustment of the relative distance between the sliding top block and the supporting column, shortening the span between the stress point and support point of the steel bar. This prevents secondary bending of the steel bar due to a large stress span during straightening. Furthermore, it can adapt to straightening steel bars of different diameters and sizes, improving the device's practicality.

[0003] The above devices still have some problems in use. During the production of steel bars, a lot of metal shavings and dust are generated. The surface of the steel bars has threads, and the threads will store shavings and dust, which will affect the subsequent transportation and use of the steel bars. Therefore, the steel bars still need to be cleaned, and other cleaning devices need to be used, which affects production efficiency. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides an adjustable straightening and cleaning device, characterized by comprising a support structure, a dust collection structure, a straightening structure, and a cleaning structure. The dust collection structure is installed below the support structure, the cleaning structure is installed above the support structure, and straightening structures are respectively provided on the left and right sides of the cleaning structure.

[0005] The support structure comprises a straightening structure support, dust collection holes, a cleaning device support, a dust cover, an alarm protective cover, a back plate, a horizontal plate, and a dust cover drive rod. The cleaning device support is mounted on the side of the straightening structure support, and dust collection holes are located above both the straightening structure support and the cleaning device support. A back plate is mounted on the upper side of both the straightening structure support and the cleaning device support. A horizontal plate is mounted on top of the back plate, and an alarm protective cover is located on top of the horizontal plate, housing an alarm. A dust cover is mounted on the side of the horizontal plate, and a dust cover drive rod is located inside the dust cover.

[0006] The dust collection structure consists of an ash collection channel, an environmental protection equipment connecting pipe, an ash collection cart, and wheels. The ash collection channel is installed below the ash collection hole, the environmental protection equipment connecting pipe is installed on the side of the ash collection channel, the ash collection cart is installed below the ash collection channel, and wheels are installed below the ash collection cart.

[0007] The straightening structure comprises a fixed plate, an upper straightening shaft, a lower straightening shaft, adjusting shaft A, adjusting shaft B, an upper feed plate A, a lower feed plate A, an upper feed plate B, a lower feed plate B, and an adjusting shaft C. A fixed plate is installed above the support of the straightening structure. Three upper straightening shafts are installed above the fixed plate, and four lower straightening shafts are installed below the fixed plate. Three adjusting shafts A are installed above the fixed plate and connected to the upper straightening shafts respectively. Adjusting shafts B are installed on the side of the fixed plate and connected to the lower straightening shafts. An upper feed plate A is installed above one side of the fixed plate, and a lower feed plate A is installed below it. Adjusting shaft C is installed above the upper feed plate A. An upper feed plate B is installed above the other side of the fixed plate, and a lower feed plate B is installed below it.

[0008] The cleaning structure consists of a control device, a support plate, cylinder A, cylinder B, and cleaning brushes. The control device is installed on the back plate above the support of the cleaning device. Support plates are installed on both sides of the control device. Cylinder A is installed inside one support plate, and the connecting rod on cylinder A connects to two cleaning brushes. Cylinder B is installed inside the other support plate, and the connecting rod on cylinder B connects to two cleaning brushes.

[0009] The beneficial effects of this utility model are:

[0010] This utility model discloses an adjustable straightening and cleaning device. In use, the positions of the upper and lower feed plates on both sides are adjusted using adjusting shafts to a suitable position. The reinforcing bars are then passed between the upper and lower feed plates. The positions of the upper and lower straightening shafts are adjusted using the adjusting shafts to straighten the reinforcing bars. The reinforcing bars are then cleaned by cleaning brushes, the positions of which are adjusted by cylinders on both sides. During the straightening and cleaning process, dust and debris generated fall into the dust collection channel through dust collection holes. The environmental protection equipment connection pipe connects to the factory's environmental protection equipment, and the remaining dust falls into the dust collection cart. The dust cover can be opened or closed as needed. This device can straighten reinforcing bars during the cleaning process, reducing certain processing steps and improving processing efficiency. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of an adjustable straightening and cleaning device according to the present invention.

[0012] Figure 2 This is a schematic diagram of the overall structure of an adjustable straightening and cleaning device according to the present invention.

[0013] Figure 3 This is a partial structural schematic diagram of an adjustable straightening and cleaning device according to the present invention;

[0014] Figure 4 This is a partial structural schematic diagram of an adjustable straightening and cleaning device according to the present invention;

[0015] As shown in the figure: 1. Straightening structure bracket, 2. Ash discharge hole, 3. Ash discharge channel, 4. Environmental protection equipment connecting pipe, 5. Ash collection cart, 6. Wheel, 7. Dust cover, 8. Alarm protective cover, 9. Back plate, 10. Horizontal plate, 11. Fixing plate, 12. Upper straightening shaft, 13. Lower straightening shaft, 14. Adjusting shaft A, 15. Adjusting shaft B, 16. Upper feed plate A, 17. Lower feed plate A, 18. Upper feed plate B, 19. Lower feed plate B, 20. Adjusting shaft C, 21. Dust cover drive rod, 22. Cleaning device bracket, 23. Control device, 24. Support plate, 25. Cylinder A, 26. Cylinder B, 27. Cleaning brush. Detailed Implementation

[0016] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0019] Example 1

[0020] like Figure 1 , Figure 2As shown, a cleaning device bracket 22 is installed on the side of the straightening structure bracket 1. A dust collection hole 2 is opened above the straightening structure bracket 21. A dust collection hole 2 is also opened above the cleaning device bracket 22. A back plate 9 is installed on the upper side of the straightening structure bracket 1 and the cleaning device bracket 22. A horizontal plate 10 is installed above the back plate 9. An alarm protection cover 8 is opened above the horizontal plate 10, and an alarm is installed inside the alarm protection cover 8. A dust cover 7 is installed on the side of the horizontal plate 10. A dust cover drive rod 21 is installed inside the dust cover 7. A dust collection channel 3 is installed below the dust collection hole 2. An environmental protection equipment connecting pipe 4 is installed on the side of the dust collection channel 3. A dust collection cart 5 is installed below the dust collection cart 5. Wheels 6 are installed below the dust collection cart 5. A fixing plate 11 is installed above the straightening structure bracket 1. Three upper straightening shafts 12 are installed above the fixing plate 11. Four lower straightening shafts 13 are installed below the fixing plate 11. Three adjusting shafts A14 are installed above plate 11 and connected to the upper straightening shaft 12 respectively. Adjusting shaft B15 is installed on the side of fixed plate 11 and connected to the lower straightening shaft 13. Upper feed plate A16 is installed above one side of fixed plate 11 and lower feed plate A17 is installed below upper feed plate A16. Adjusting shaft C20 is installed above upper feed plate A16. Upper feed plate B18 is installed above the other side of fixed plate 11 and lower feed plate B19 is installed below upper feed plate B18. Control device 23 is installed above the back plate 9 above cleaning device bracket 1. Support plates 24 are installed on both sides of control device 23. Cylinder A25 is installed inside one support plate 24 and two cleaning brushes 27 are connected by a connecting rod on cylinder A25. Cylinder B26 is installed inside the other support plate and two cleaning brushes 27 are connected by a connecting rod on cylinder B26.

[0021] Example 2

[0022] When using this utility model, the positions of the upper feed plate A16 and the upper feed plate B18 are adjusted by adjusting shaft C20 to a suitable position. The steel bar is then passed between the upper feed plate A16 and the lower feed plate A17. The positions of the upper straightening shaft 12 and the lower straightening shaft 13 are adjusted by adjusting shafts A14 and B15 to straighten the steel bar. The position of the cleaning brush 27 is adjusted by cylinders A25 and B26, and the cleaning brush 27 cleans the steel bar. During the straightening and cleaning process, the dust and debris generated fall into the dust collection channel 3 through the dust collection hole 2. The environmental protection equipment connecting pipe 4 is connected to the environmental protection equipment in the factory. The remaining dust falls into the dust collection cart 5. The dust cover 7 can be opened or closed as needed.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An adjustable straightening and cleaning device, characterized in that... It consists of a support structure, a dust collection structure, a straightening structure, and a cleaning structure. The dust collection structure is installed below the support structure, the cleaning structure is installed above the support structure, and the straightening structure is provided on the left and right sides of the cleaning structure.

2. The adjustable straightening and cleaning device according to claim 1, characterized in that... The support structure consists of a straightening structure support, dust collection holes, a cleaning device support, a dust cover, an alarm protective cover, a back plate, a horizontal plate, and a dust cover drive rod. The cleaning device support is installed on the side of the straightening structure support, and dust collection holes are opened on the top of the straightening structure support and the cleaning device support. A back plate is installed on the upper side of the straightening structure support and the cleaning device support, and a horizontal plate is installed on the top of the back plate. An alarm protective cover is opened on the top of the horizontal plate, and an alarm is installed inside the alarm protective cover. A dust cover is installed on the side of the horizontal plate, and a dust cover drive rod is installed inside the dust cover.

3. The adjustable straightening and cleaning device according to claim 2, characterized in that... The dust collection structure consists of a dust collection channel, an environmental protection equipment connecting pipe, a dust collection cart, and wheels. The dust collection channel is installed below the dust collection hole, the environmental protection equipment connecting pipe is installed on the side of the dust collection channel, the dust collection cart is set below the dust collection channel, and wheels are installed below the dust collection cart.

4. The adjustable straightening and cleaning device according to claim 2, characterized in that... The straightening structure comprises a fixed plate, an upper straightening shaft, a lower straightening shaft, an adjusting shaft A, an adjusting shaft B, an upper feed plate A, a lower feed plate A, an upper feed plate B, a lower feed plate B, and an adjusting shaft C. A fixed plate is installed above the support of the straightening structure. Three upper straightening shafts are installed above the fixed plate, and four lower straightening shafts are installed below the fixed plate. Three adjusting shafts A are installed above the fixed plate and connected to the upper straightening shafts respectively. Adjusting shaft B is installed on the side of the fixed plate and connected to the lower straightening shafts. An upper feed plate A is installed above one side of the fixed plate, and a lower feed plate A is installed below the upper feed plate A. An adjusting shaft C is installed above the upper feed plate A. An upper feed plate B is installed above the other side of the fixed plate, and a lower feed plate B is installed below the upper feed plate B.

5. An adjustable straightening and cleaning device according to claim 2, characterized in that... The cleaning structure consists of a control device, a support plate, cylinder A, cylinder B, and cleaning brushes. The control device is installed on the back plate above the support of the cleaning device. Support plates are installed on both sides of the control device. Cylinder A is installed inside one of the support plates, and two cleaning brushes are connected to the connecting rod on cylinder A. Cylinder B is installed inside the other support plate, and two cleaning brushes are connected to the connecting rod on cylinder B.

Citation Information

Patent Citations

  • Steel bar straightening device

    CN220216546U