Isolation switch numerical control mechanism box
By introducing a clutch structure and multi-mode control into the CNC mechanism box of the disconnector switch, the problems of laborious and unsafe manual operation when the electric mechanism fails are solved, realizing labor-saving and safe manual operation, and improving the flexibility and reliability of operation.
Patent Information
- Application Number
- CN202423000834.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the event of a malfunction, the existing electric disconnector mechanism is difficult to operate manually and may damage the electric mechanism, resulting in unsafe operation and low efficiency.
A CNC mechanism housing for a disconnector switch was designed, comprising a servo motor, an electric telescopic rod, a splined shaft, a driven bevel gear, and a manual bevel gear. The clutch structure disengages from the electric resistance when the electric mechanism fails, and the combination of manual, local, and remote electric control modes enables flexible operation.
When the electric mechanism fails, manual operation is more labor-saving and safer, improving operational flexibility and reliability, avoiding damage to the electric mechanism, and ensuring efficient and safe operation.
Smart Images

Figure CN223797300U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric control mechanism, in particular to a disconnecting switch numerical control mechanism box. BACKGROUND
[0002] The mechanism box of the existing disconnecting switch is generally designed to be electric in order to improve the control efficiency, but if the electric mechanism fails, the manual operation often needs to overcome the resistance of the electric mechanism, and the manual operation is more laborious. SUMMARY
[0003] The present application aims to provide a disconnecting switch mechanism box with electric function which is also relatively labor-saving when manually operated.
[0004] To achieve the above purpose, the present application provides a disconnecting switch numerical control mechanism box: including a box body, a driving mechanism is arranged in the box body, the driving mechanism includes a servo motor fixedly connected to the inside of the box body, an electric telescopic rod is fixedly connected to the output end of the servo motor, a spline shaft is fixedly connected to the movable end of the electric telescopic rod through a retaining ring, a driven bevel gear is rotatably connected to the top of the box body, the lower end of the driven bevel gear has an end shaft, a spline hole is formed in the lower end surface of the end shaft, and the spline hole is adapted to be inserted into the spline shaft, a screw rod is fixedly connected to the top surface of the driven bevel gear, a lifting arm is slidably connected to the upper side of the box body, the lifting arm is threadedly connected with the screw rod, a manual bevel gear is rotatably connected to the front side wall of the box body, and the manual bevel gear is adapted to engage with the driven bevel gear, a mode knob and an electric switch are arranged on the front of the box body, a waterproof box is arranged in the box body, and the waterproof box has a power module, a controller and a remote communication module inside, so that remote electric control can be realized.
[0005] As a preferred, a guide frame is fixedly connected to the upper surface of the box body, the lifting arm includes a threaded sleeve threadedly connected with the screw rod, the outer side surface of the threaded sleeve has a sliding sleeve adapted to be sleeved on the guide frame to form a sliding pair, and the stability of the lifting arm when moving up and down is improved.
[0006] As a preferred, the upper end of the threaded sleeve has a cylinder, the upper end of the cylinder has a hinged frame adapted to engage with a contactor in the circuit to form a rotating pair, so as to control the closing and opening actions of the contactor.
[0007] As a preferred, a transverse shaft hole is formed in the front side wall of the box body, and the transverse shaft hole is adapted to engage with the shaft part of the manual bevel gear to form a rotating pair, a crank handle opening is formed in the front end surface of the manual bevel gear, a clamping groove is formed in the inner wall of the crank handle opening, a longitudinal shaft hole is formed in the top of the box body, and the longitudinal shaft hole is adapted to engage with the shaft part of the driven bevel gear to form a rotating pair, so as to ensure the stability of the position of the bevel gears.
[0008] As a preferred embodiment, the front of the housing is also rotatably connected to a cap, which is suitable for covering the transverse shaft hole. The front of the housing has a fixed shaft, and the cap has a mating hole, which is suitable for mating with the fixed shaft to form a rotating pair. The front of the cap also has a handle. The front of the housing is also provided with a support flange located below the transverse shaft hole, which is suitable for supporting the cap and ensuring that the cap is stable in the closed state.
[0009] As a preferred embodiment, the front of the enclosure also has markings around the mode knob indicating manual, local, and remote modes; the electric switch includes a closing button and a closing button, and the mode knob, closing button, and closing button are all electrically connected to the controller inside the waterproof enclosure, thereby transmitting control signals.
[0010] As a preferred embodiment, the front sidewall of the box is further back than the front side frame of the box, and a door is movably connected between the upper and lower sidewalls of the box. An operating handle is suitable for placement between the door and the front side of the box, and using the operating handle makes manual operation more effortless.
[0011] As a preferred embodiment, a hinge shaft is fixedly connected between the upper and lower side walls of the enclosure, and a hinge hole is provided on the door near the side, which is suitable for cooperating with the hinge shaft to form a rotating pair. A door lock is also provided on the side of the door away from the hinge hole, so that only authorized personnel can operate it.
[0012] Compared with the prior art, the beneficial effects of this application are as follows:
[0013] (1) By setting a clutch structure between the electric mechanism and the transmission mechanism, the electric mechanism can be disengaged from the transmission mechanism when the electric mechanism fails. Without the obstruction of the electric mechanism that does not output power, manual operation will be easier and will not cause further damage to the electric mechanism. The operation is safer and more efficient.
[0014] (2) By designing three working modes—manual, local control box, and remote control—the operation of the disconnector switch CNC mechanism box is made more flexible. When the electric mode fails, it can be switched to manual mode for operation, which improves the reliability of the disconnector switch mechanism box. Attached Figure Description
[0015] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the CNC mechanism box for the disconnecting switch.
[0016] Figure 2 This is a three-dimensional structural diagram of the housing and surface components of the disconnector switch CNC mechanism box.
[0017] Figure 3This is a schematic diagram of the internal structure of the CNC mechanism box for the disconnecting switch.
[0018] Figure 4 This is a three-dimensional schematic diagram of the transmission structure of the CNC mechanism box for the disconnecting switch.
[0019] Figure 5 This is a three-dimensional structural diagram of the drive mechanism of the CNC mechanism box for the disconnecting switch.
[0020] Figure 6 This is a three-dimensional structural cross-sectional view of the lifting arm of the CNC mechanism box of the disconnector switch.
[0021] Figure 7 This is a three-dimensional sectional view of the connection between the driven bevel gear and the screw in the CNC mechanism box of the disconnecting switch.
[0022] Figure 8 A three-dimensional structural diagram showing the components installed on the front and top surfaces of the CNC mechanism box for the disconnecting switch.
[0023] Figure 9 This is a three-dimensional structural diagram of the door of the CNC mechanism box for the disconnecting switch.
[0024] Figure 10 This is a three-dimensional structural diagram of the screw cap of the CNC mechanism box of the disconnecting switch.
[0025] In the diagram: 1. Door; 101. Hinge hole; 102. Door lock; 2. Housing; 201. Hinge shaft; 202. Mode knob; 203. Horizontal shaft hole; 204. Vertical shaft hole; 220. Electric switch; 221. Close button; 222. Open button; 230. Screw cap; 231. Handle; 232. Mating hole; 205. Support flange; 206. Fixed shaft; 207. Guide frame; 3. 301. Manual bevel gear; 302. Crank handle; 4. Driven bevel gear; 401. End shaft; 402. Splined hole; 5. Drive mechanism; 501. Servo motor; 502. Electric telescopic rod; 503. Retaining ring; 504. Splined shaft; 6. Screw; 7. Lifting arm; 701. Screw sleeve; 702. Sliding sleeve; 703. Cylinder; 704. Hinge frame; 8. Waterproof box; 9. Operating handle. Detailed Implementation
[0026] The present application will be further described below with reference to specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0027] In the description of this application, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this application.
[0028] It should be noted that the terms "first," "second," etc., in the specification and claims of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
[0029] The terms “comprising” and “having”, and any variations thereof, in the specification and claims of this application are intended to cover non-exclusive inclusion, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such process, method, product, or device.
[0030] like Figures 1-10 The CNC mechanism box of the disconnect switch shown includes a box 2 with a corrosion-resistant coating. A drive mechanism 5 is installed inside the box 2. The drive mechanism 5 includes a servo motor 501 fixedly connected inside the box 2, which has high control precision and can achieve accurate speed and revolution control. An electric telescopic rod 502 is fixedly connected to the output end of the servo motor 501, which can perform precise distance control. The movable end of the electric telescopic rod 502 is fixedly connected to a spline shaft 504 through a retaining ring 503. A driven bevel gear 4 with a vertical axis is rotatably connected to the top of the box 2. A longitudinal shaft hole 204 is opened on the top of the box 2 for cooperating with the shaft of the driven bevel gear 4 to form a rotating pair. The lower end of the driven bevel gear 4 has a coaxial end shaft 401. A spline hole 402 is opened on the lower end face of the end shaft 401, which is exactly inserted with the spline shaft 504 to achieve synchronous rotation. At the same time, the spline shaft 504 and the end shaft 401 form a simple clutch structure.
[0031] A coaxial screw 6 is fixedly connected to the top surface of the driven bevel gear 4. A lifting arm 7 is slidably connected to the top of the housing 2. The lifting arm 7 is threadedly engaged with the screw 6. The lifting arm 7 can convert the rotational motion of the screw 6 into its own lifting motion. A vertical guide frame 207 is fixedly connected to the upper surface of the housing 2. The lifting arm 7 includes a screw sleeve 701 that is threadedly engaged with the screw 6. The outer side of the screw sleeve 701 has a sliding sleeve 702, which fits around the guide frame 207 to form a sliding pair. Usually, there are two combinations of guide frame 207 and sliding sleeve 702, which can effectively improve the stability of the lifting arm 7's up and down movement. The upper end of the screw sleeve 701 has a cylinder 703. The cylinder 703 fits around the screw 6 but does not contact the screw 6. It only serves to cover the screw 6. The upper end of the cylinder 703 has a hinge frame 704, which is used to cooperate with the switch in the line to form a rotating pair, thereby controlling the switch structure in the line to realize the opening and closing actions.
[0032] A horizontally axial manual bevel gear 3 is rotatably connected to the front side wall of the housing 2. The manual bevel gear 3 meshes with the driven bevel gear 4. A transverse shaft hole 203 is also provided on the front side wall of the housing 2 to cooperate with the shaft of the manual bevel gear 3 to form a rotating pair. A crank handle opening 301 is provided on the front end face of the manual bevel gear 3 to cooperate with the end of the crank handle. A groove 302 is provided on the inner wall of the crank handle opening 301 to lock the protruding structure on the side of the end of the crank handle, thereby transmitting the torque of the crank handle to the manual bevel gear 3. A screw cap 230 is also rotatably connected to the front of the housing 2. The housing 2 is used to cover the transverse shaft hole 203 and the end of the manual bevel gear 3 located in the transverse shaft hole 203. The front of the housing 2 has a fixed shaft 206. The screw cap 230 has a mating hole 232 near the side, which is exactly mated with the fixed shaft 206 to form a rotating pair. The front of the screw cap 230 also has a handle 231 away from the mating hole 232. The front of the housing 2 is also provided with a support flange 205 located below the transverse shaft hole 203, which just supports the screw cap 230, so that the screw cap 230 is aligned with the transverse shaft hole 203 and completely covers the front end of the manual bevel gear 3.
[0033] The front of the housing 2 is equipped with a mode knob 202 and an electric switch 220. The mode knob 202 is used to change the working mode of the CNC mechanism housing, while the electric switch 220 only works in specific modes. Generally, the front of the housing 2 also has markings around the mode knob 202, indicating manual, local, and remote modes, representing the three available working modes. There are usually two electric switches 220, namely a closing button 221 and a closing button 222. The two buttons cannot be pressed at the same time. If they are pressed at the same time, the commands cancel each other out and no control effect will be produced. The lifting arm 7 will not move. The housing 2 contains a waterproof box 8. The waterproof box 8 contains electrical components such as a power module, controller, and remote communication module, as well as cables connecting the various components. The mode knob 202, closing button 221, and closing button 222 are all electrically connected to the controller inside the waterproof box 8 to transmit control signals.
[0034] The front sidewall of the housing 2 is further back than the front side frame of the housing 2, which makes the front end face of the housing 2 form a concave structure. The upper and lower sidewalls of the housing 2 are movably connected to the door 1. The surface of the door 1 also has a corrosion-resistant coating. The operating handle 9, which is the crank mentioned above, is suitable for placement between the door 1 and the front side of the housing 2. The upper and lower sidewalls of the housing 2 are fixedly connected to the hinge shaft 201. The door 1 has a hinge hole 101 near the side, which is used to cooperate with the hinge shaft 201 to form a rotating pair. Therefore, the door 1 is rotated to open and close. The side of the door 1 away from the hinge hole 101 is also provided with a door lock 102, which makes the door 1 less easy to open and increases the difficulty for non-staff to operate the CNC mechanism box of the isolating switch.
[0035] Working principle: When the mode knob 202 is turned to the remote position, the cabinet door 1 can be closed and locked. During control or within the power supply station, a terminal cabinet or control panel sends a command to the controller via a remote communication module. The electric telescopic rod 502 then performs a self-check to ensure that the splined shaft 504 engages with the end shaft 401. After the self-check, the servo motor 501 drives the screw 6 to rotate via the driven bevel gear 4, which in turn moves the lifting arm 7 up and down to achieve the opening and closing action of the switch. When the mode knob 202 is turned to the nearest position, the cabinet door 1 cannot be closed, the electric telescopic rod 502 remains extended, and the splined shaft 504 remains engaged with the end shaft 401. Pressing the trip button 222 reverses the servo motor 501, causing the switch to tilt upwards, breaking the circuit. Pressing the trip button again... When the switch button 221 is turned, the servo motor 501 rotates forward, and the switch descends to connect the circuit. When the mode knob 202 is turned to the manual position, the electric telescopic rod 502 retracts, the spline shaft 504 disengages from the end shaft 401, the handle 231 is lifted, the cover 230 is lifted to expose the end of the manual bevel gear 3, and the operating handle 9 is inserted into the crank port 301. Since there is no electromagnetic resistance from the servo motor 501, it is relatively easy to turn the manual bevel gear 3, which is directly driven by the driven bevel gear 4. Since the initial position of the switch and the screw 6 is at the limit position, try turning it left or right before turning the operating handle 9, and then continue to turn it in the direction that can be turned. If clockwise rotation is closing the circuit, then counterclockwise rotation is opening the circuit.
[0036] The basic principles, main features, and advantages of this application have been described above. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this application. Various changes and modifications can be made to this application without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection claimed by this application is defined by the appended claims and their equivalents.
Claims
1. A CNC mechanism box for a disconnector switch, characterized in that: The device includes a housing (2), inside which a drive mechanism (5) is installed. The drive mechanism (5) includes a servo motor (501) fixedly connected inside the housing (2). An electric telescopic rod (502) is fixedly connected to the output end of the servo motor (501). The movable end of the electric telescopic rod (502) is fixedly connected to a splined shaft (504) via a retaining ring (503). A driven bevel gear (4) is rotatably connected to the top of the housing (2). The lower end of the driven bevel gear (4) has an end shaft (401). A splined hole (402) is opened on the lower end face of the end shaft (401). Suitable for insertion with the spline shaft (504), the top surface of the driven bevel gear (4) is fixedly connected with a screw (6), the top of the housing (2) is slidably connected with a lifting arm (7), the lifting arm (7) is threadedly engaged with the screw (6), the front side wall of the housing (2) is also rotatably connected with a manual bevel gear (3), suitable for meshing with the driven bevel gear (4), the front of the housing (2) is provided with a mode knob (202) and an electric switch (220), a waterproof box (8) is provided inside the housing (2), and the waterproof box (8) contains a power module, a controller and a remote communication module.
2. The disconnector switch CNC mechanism box as described in claim 1, characterized in that: The upper surface of the housing (2) is fixedly connected to a guide frame (207), and the lifting arm (7) includes a threaded sleeve (701) that is threadedly engaged with the screw (6). The outer side of the threaded sleeve (701) has a sliding sleeve (702), which is suitable for fitting around the guide frame (207) to form a sliding pair.
3. The disconnector switch CNC mechanism box as described in claim 2, characterized in that: The upper end of the threaded sleeve (701) has a cylinder (703), and the upper end of the cylinder (703) has a hinge frame (704), which is suitable for cooperating with the switch in the circuit to form a rotating pair.
4. The disconnector switch CNC mechanism box as described in claim 3, characterized in that: The front side wall of the housing (2) is provided with a transverse shaft hole (203), which is suitable for cooperating with the shaft of the manual bevel gear (3) to form a rotating pair. The front end face of the manual bevel gear (3) is provided with a crank handle opening (301), and the inner wall of the crank handle opening (301) is provided with a slot (302). The top of the housing (2) is provided with a longitudinal shaft hole (204), which is suitable for cooperating with the shaft of the driven bevel gear (4) to form a rotating pair.
5. The CNC mechanism box for disconnecting switches as described in claim 4, characterized in that: The front of the housing (2) is also rotatably connected to a cap (230), which is suitable for covering the transverse shaft hole (203). The front of the housing (2) has a fixed shaft (206). The cap (230) has a mating hole (232), which is suitable for mating with the fixed shaft (206) to form a rotating pair. The front of the cap (230) also has a handle (231). The front of the housing (2) is also provided with a support flange (205) located below the transverse shaft hole (203), which is suitable for supporting the cap (230).
6. The disconnector switch CNC mechanism box as described in claim 5, characterized in that: The front of the enclosure (2) is also marked around the mode knob (202), which are manual, local and remote respectively; the electric switch (220) includes a closing button (221) and a closing button (222), and the mode knob (202), the closing button (221) and the closing button (222) are all electrically connected to the controller inside the waterproof box (8).
7. The disconnector switch CNC mechanism box as described in any one of claims 1 to 6, characterized in that: The front side wall of the box (2) is further back than the front side frame of the box (2). A door (1) is movably connected between the upper side wall and the lower side wall of the box (2). An operating handle (9) is suitable for being placed between the door (1) and the front side of the box (2).
8. The CNC mechanism box for disconnecting switches as described in claim 7, characterized in that: A hinge shaft (201) is fixedly connected between the upper and lower side walls of the box body (2). The box door (1) has a hinge hole (101) near the side, which is suitable for cooperating with the hinge shaft (201) to form a rotating pair. A door lock (102) is also provided on the side of the box door (1) away from the hinge hole (101).