Dacron spinning vortex fiber reducing device of fine opener
By using aluminum alloy vortex baffles and conveying mechanisms in a fine cotton opener, combined with components such as motor-driven cotton opener rollers and porcupine beaters, the problem of polyester fiber entanglement was solved, improving yarn quality and production efficiency.
Patent Information
- Application Number
- CN202520048100.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Polyester fibers are prone to entanglement and knot formation during the fine opening process, which leads to deterioration of yarn quality and reduction in production efficiency.
A device for reducing eddy current fibers in polyester spinning on a fine cotton opening machine is designed. It adopts an aluminum alloy eddy current baffle and a conveying mechanism. Through the conveying rollers and components such as the motor-driven opening rollers, needle rollers and porcupine beaters, the fiber is cleaned and opened twice, reducing the friction and static electricity between fibers.
It effectively avoids fiber entanglement, improving yarn quality and production efficiency.
Smart Images

Figure CN223813572U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to spinning equipment technical field, concretely is a kind of spinning polyester fiber device for reducing vortex fiber of fine cotton opener. BACKGROUND
[0002] With the continuous development of textile industry, the application range of polyester yarn is increasingly widespread, and there is a large demand for it from clothing, home to industrial field. Especially in the clothing field, the light, wear-resistant, easy-to-wash and other characteristics of polyester fabric are deeply loved by consumers, thus promoting the growth of demand for polyester yarn. Polyester yarn has the advantages of high strength, good wear resistance, easy washing and drying, and is suitable for the production of various textiles and clothing. China, as the world's largest textile power, the total amount of textile fiber processing accounts for more than 50% of the world, and the demand for polyester yarn is huge. With the continuous application of intelligent manufacturing in the textile industry, textile enterprises have higher requirements for the quality and efficiency of polyester yarn.
[0003] In the production process of polyester yarn, fine cotton equipment plays a very key role, and polyester staple fiber also needs fine cotton equipment for impurity removal and opening. However, since the standard moisture regain of polyester fiber is 0.4%, the actual moisture regain is 0-0.4%, and the fiber is very fluffy, it is very fluffy in the blowing and carding equipment and pipeline, and the polyester fiber rolls and revolves above the fine cotton after entering the fine cotton due to the action of air flow, the fibers are easily entangled by mutual friction, and then form neps, which continuously increase in the later process, resulting in deterioration of yarn quality and reduction of production efficiency. In view of this, the present application provides a kind of fine cotton opener spinning polyester fiber device to solve this problem. UTILITY MODEL CONTENTS
[0004] In view of the deficiencies of the prior art, the utility model provides a kind of fine cotton opener spinning polyester fiber device, which solves the problem that in the prior art, polyester fiber is easy to entangle in fine cotton, and then form neps, which continuously increase in the later process, resulting in deterioration of yarn quality and reduction of production efficiency.
[0005] To achieve the above purpose, the utility model is realized by the following technical scheme: a kind of fine cotton opener spinning polyester fiber device, including equipment shell and support leg, the bottom of the equipment shell is fixedly connected with a pair of support legs, a vortex baffle is installed in the middle of the inside of the equipment shell, the top of the vortex baffle is fixedly connected with a pair of connecting plates, and the connecting plates are connected with the equipment shell by bolts, a conveying mechanism and a connecting mechanism are installed in the inside of the equipment shell;
[0006] The conveying mechanism comprises a pair of conveying rollers rotatably connected to the inside of the equipment shell, and a fiber conveying belt is connected between the conveying rollers, a first motor is fixed to the front end of the equipment shell, and the output shaft of the first motor is connected with the roller shaft of the adjacent conveying roller through a shaft coupling, a pair of feed rollers are arranged between the conveying rollers and the worm gear baffle, and the rotating shaft of the feed roller is rotatably connected to the equipment shell, a connecting assembly is arranged on the outer side of the feed roller, and a box plate is threadedly connected to the front end face of the equipment shell through a plurality of bolts.
[0007] Preferably, the connecting assembly comprises a porcupine beater arranged on the outer side of the feed roller, and the porcupine beater is rotatably connected to the equipment shell, a first belt pulley is fixed to the outer wall of the rotating shaft at one end of the porcupine beater, a second belt pulley is fixed to the outer wall of the rotating shaft at one end of the right conveying roller, and the second belt pulley is rotatably connected with the first belt pulley through a belt, and a cotton discharge hopper is arranged on the outer side of the porcupine beater, and the outer wall of the cotton discharge hopper is fixed to the inside of the equipment shell.
[0008] Preferably, the connecting mechanism comprises an opening roller and a needle roller rotatably connected to the inside of the top end of the equipment shell, a first gear and a second gear are respectively fixed to the front end rotating shafts of the opening roller and the needle roller, and the first gear is rotatably connected with the second gear, a second motor is connected to the rear end rotating shaft of the needle roller, and the machine base of the second motor is fixed to the outer wall of the equipment shell.
[0009] Preferably, the front end rotating shaft of the feed roller is fixedly connected with a meshing third gear.
[0010] Preferably, one end rotating shaft of the upper feed roller is connected with a third motor, and the machine base of the third motor is fixed to the outer wall of the equipment shell.
[0011] Preferably, a pair of hinges are hingedly connected with a pull door at the opening of the side surface of the equipment shell, and a handle is fixed to the pull door.
[0012] Beneficial effects
[0013] The utility model provides a kind of opening cotton machine spinning polyester reduces vortex fiber device, with following beneficial effects:
[0014] The polyester yarn which needs to be opened can be arranged through the opening at the top end of the device shell, and then the second motor is started to drive the opening roller and the needle roller to move towards each other through the cooperation of the first gear and the second gear, so that the polyester yarn is carded to form a polyester fiber form, and then falls down to the fiber conveying belt, at this time the first motor is started to drive the fiber conveying belt to move through the cooperation of a pair of conveying rollers, so that the polyester fiber is transported to the right side, and the fiber conveying belt can change part of the swirling force, and an inclined vortex baffle is arranged above the fiber conveying belt, the vortex baffle is made of aluminum alloy, so that the vortex baffle can withstand the pressure of the swirling airflow, and static electricity is not generated due to friction of the fiber, thereby the fiber intermolecular friction is avoided to the greatest extent to form neps, and the subsequent yarn forming quality and production efficiency are improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural schematic view of the utility model.
[0016] Figure 2 It is a plane sectional view of the utility model.
[0017] Figure 3 It is a rear view of the utility model.
[0018] Figure 4 It is a local enlarged schematic view of the utility model.
[0019] In the drawing: 1, device shell; 2, supporting leg; 3, connecting plate; 4, vortex baffle; 5, conveying roller; 6, fiber conveying belt; 7, porcupine beater; 8, cotton feeding roller; 9, cotton arranging hopper; 10, third gear; 11, third motor; 12, first pulley; 13, second pulley; 14, belt; 15, opening roller; 16, needle roller; 17, first gear; 18, second gear; 19, second motor; 20, sliding door; 21, handle; 22, box plate; 23, first motor. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0021] Please refer to Figures 1-4The utility model provides a technical scheme: a kind of fine cotton machine spinning polyester reduces vortex fiber device, including equipment shell 1 and support leg 2, the bottom end of the equipment shell 1 is fixedly connected with a pair of support leg 2, vortex baffle 4 is installed in the inside middle of the equipment shell 1, the top of vortex baffle 4 is fixedly connected with a pair of connecting plate 3, and connecting plate 3 is connected by bolt with the equipment shell 1 thread, conveying mechanism and connecting mechanism are installed in the inside of the equipment shell 1;
[0022] The conveying mechanism includes a pair of conveying roller 5 rotatably connected with the inside of equipment shell 1, and fiber conveying belt 6 is connected between conveying roller 5, the front end of the equipment shell 1 is fixedly connected with first motor 23, and the output shaft of first motor 23 is connected with the roller shaft of adjacent conveying roller 5 through shaft coupling, a pair of gilling roller 8 are equipped between conveying roller 5 and worm baffle 4, and the rotating shaft of gilling roller 8 is rotatably connected with the equipment shell 1, connecting assembly is arranged on the outside of gilling roller 8, and box plate 22 is threadedly connected to the front end face of the equipment shell 1 by a plurality of bolts;
[0023] The top, front end and right side of equipment shell 1 are all processed opening, the opening at the top is used for feeding material, and the openings at the front end and right side are used for maintenance, worm baffle 4 is arranged in the equipment shell 1, and vortex baffle 4 is made of aluminum alloy material, so that vortex baffle 4 can withstand the pressure of rotational flow and not generate static electricity by the friction of fiber.
[0024] The utility model further provides that the connecting assembly includes porcupine beater 7 arranged on the outside of gilling roller 8, and porcupine beater 7 is rotatably connected with the equipment shell 1, the outer wall of the rotating shaft at one end of porcupine beater 7 is fixedly connected with first belt pulley 12, the outer wall of the rotating shaft at one end of right conveying roller 5 is fixedly connected with second belt pulley 13, and second belt pulley 13 is rotatably connected with first belt pulley 12 through belt 14, the outside of porcupine beater 7 is provided with cotton-feeding hopper 9, and the outer wall of cotton-feeding hopper 9 is fixedly connected with the inside of the equipment shell 1.
[0025] Start third motor 11, so that third motor 11 drives a pair of gilling roller 8 to rotate towards each other in cooperation with third gear 10, conveying roller 5 can drive porcupine beater 7 to rotate in cooperation with first belt pulley 12, second belt pulley 13 and belt 14, so that porcupine beater 7 and gilling roller 8 can carry out secondary opening and carding to polyester fiber, and polyester fiber is discharged from cotton-feeding hopper 9, so that the use effect is better.
[0026] The embodiment is further provided with the opening roller 15 and the needle roller 16 rotatably connected to the top end of the device shell 1, the first gear 17 and the second gear 18 are fixedly connected to the front end rotating shafts of the opening roller 15 and the needle roller 16 respectively, the first gear 17 is connected with the second gear 18 in engagement, and the rear end rotating shaft of the needle roller 16 is connected with the second motor 19, and the base of the second motor 19 is fixedly connected with the outer wall of the device shell 1.
[0027] The second motor 19 is started to drive the opening roller 15 and the needle roller 16 to move towards each other in cooperation with the first gear 17 and the second gear 18, and the polyester yarn is carded to form a polyester fiber form.
[0028] The embodiment is further provided with the third gear 10 fixedly connected to the front end rotating shaft of the gilling roller 8.
[0029] The third gear 10 is arranged at the front end rotating shaft of the gilling roller 8, so that the gilling roller 8 moves towards each other.
[0030] The embodiment is further provided with the third motor 11 connected to the rotating shaft of one end of the gilling roller 8, and the base of the third motor 11 is fixedly connected with the outer wall of the device shell 1.
[0031] The embodiment is further provided with the pair of hinges hingedly connected with the pull door 20 at the opening of the side surface of the device shell 1, and the handle 21 is fixedly connected to the pull door 20.
[0032] It is worth noting that the models of the electrical appliance structures and the like involved in the present application can be selected according to the needs of the users, as long as they meet the use requirements of the present application, and the corresponding control circuits and the like are also prior art, which can be realized by those skilled in the art, so no more details will be described.
[0033] The parts in the present case are connected in sequence by those skilled in the art, and the specific connection and operation sequence should be referred to the working principle described below, and the detailed connection means is the public known technology in the art, and the working principle and process are mainly introduced below.
[0034] When the device needs to be used, the external power supply and control circuit of each electric appliance structure can be turned on, then the polyester yarn that needs to be opened is arranged through the opening at the top end of the equipment shell 1, and then the second motor 19 is started, so that the second motor 19 drives the opening roller 15 and the needle roller 16 to move towards each other in cooperation with the first gear 17 and the second gear 18, the polyester yarn is carded, the polyester fiber form is formed, and then falls to the fiber conveying belt 6, at this time, the first motor 23 is started, so that the first motor 23 drives the fiber conveying belt 6 to move in cooperation with a pair of conveying rollers 5, and the polyester fiber is transported to the right side, because the falling polyester fiber is rolled and rotated under the action of airflow, the moving fiber conveying belt 6 can change part of the rotating force, and an inclined vortex baffle 4 is further arranged above the fiber conveying belt 6, the vortex baffle 4 is made of aluminum alloy, so that the vortex baffle 4 can withstand the pressure of the rotating airflow, and static electricity is not generated by friction with the fiber, thereby the fiber is prevented from being rubbed to form neps, and the subsequent yarn quality and production efficiency are improved.
[0035] Then the third motor 11 is started, so that the third motor 11 drives a pair of cotton feeding rollers 8 to rotate towards each other in cooperation with the third gear 10, and the conveying roller 5 drives the porcupine beater 7 to rotate in cooperation with the first belt pulley 12, the second belt pulley 13 and the belt 14, so that the porcupine beater 7 and the cotton feeding roller 8 can perform secondary opening and carding on the polyester fiber, and the polyester fiber is discharged from the cotton arranging hopper 9, so that the use effect is better.
[0036] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprising", "containing" or any other variant thereof are intended to cover non-exclusive inclusions, so that a process, method, article or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such a process, method, article or apparatus. Without more limitations. The statement "comprising a limited element" does not exclude the existence of another identical element in the process, method, article or apparatus including the element.
[0037] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A device for reducing eddy current fibers in spun polyester in a fine opening cotton machine, comprising a device shell (1) and a supporting leg (2), a pair of supporting legs (2) are fixed to the bottom end of the device shell (1), characterized in that: The inside of the equipment shell (1) is internally provided with a vortex baffle (4), the top end of the vortex baffle (4) is fixedly connected with a pair of connecting plates (3), and the connecting plates (3) are threadedly connected with the equipment shell (1) through bolts; the inside of the equipment shell (1) is provided with a conveying mechanism and a connecting mechanism; The conveying mechanism comprises a pair of conveying rollers (5) rotatably connected with the inside of the equipment shell (1), and a fiber conveying belt (6) is connected between the conveying rollers (5); the front end of the equipment shell (1) is fixedly connected with a first motor (23), and the output shaft of the first motor (23) is connected with the shaft of the adjacent conveying roller (5) through a shaft coupling; a pair of feed rollers (8) are arranged between the conveying roller (5) and the vortex baffle (4), and the rotating shaft of the feed roller (8) is rotatably connected with the equipment shell (1); the outside of the feed roller (8) is provided with a connecting assembly; and the front end face of the equipment shell (1) is threadedly connected with a box plate (22) through a plurality of bolts.
2. A device for reducing eddy current fibers in spun polyester in a fine cotton opener according to claim 1, characterized in that, The connecting assembly comprises a porcupine beater (7) arranged on the outside of the feed roller (8), and the porcupine beater (7) is rotatably connected with the equipment shell (1); the outer wall of the rotating shaft at one end of the porcupine beater (7) is fixedly connected with a first belt pulley (12); the outer wall of the rotating shaft at one end of the right conveying roller (5) is fixedly connected with a second belt pulley (13); the second belt pulley (13) is rotatably connected with the first belt pulley (12) through a belt (14); and the outside of the porcupine beater (7) is provided with a cotton discharge hopper (9), and the outer wall of the cotton discharge hopper (9) is fixedly connected with the inside of the equipment shell (1).
3. A device for reducing eddy current fibers in spun polyester in a fine opening cotton machine according to claim 1, characterized in that, The connecting mechanism comprises an opening roller (15) and a needle roller (16) rotatably connected with the top end inside of the equipment shell (1); first and second gears (17) and (18) are respectively fixedly connected with the front end rotating shafts of the opening roller (15) and the needle roller (16); the first gear (17) is meshingly connected with the second gear (18); and the rear end rotating shaft of the needle roller (16) is connected with a second motor (19), and the base of the second motor (19) is fixedly connected with the outer wall of the equipment shell (1).
4. A device for reducing eddy current fibers in spun polyester in a fine cotton opener according to claim 1, characterized in that, The front end rotating shaft of the feed roller (8) is fixedly connected with a meshing third gear (10).
5. A device for reducing eddy current fibers in spun polyester in a fine opening cotton machine according to claim 1, characterized in that, One end of the feed roller (8) is connected with a third motor (11), and the base of the third motor (11) is fixedly connected with the outer wall of the equipment shell (1).
6. A device for reducing eddy current fibers in spun polyester in a fine cotton opener according to claim 1, characterized in that, A pair of hinges are arranged at the opening of the side face of the equipment shell (1), and a pull door (20) is hingedly connected with the hinges; and a handle (21) is fixedly connected with the pull door (20).