Honeycomb type ceramic tile

By designing honeycomb-shaped tiles, using a double-layer inclined honeycomb block structure and lightweight ceramic fiber insulation material, combined with external reinforcement pillars and bending ligaments, the shortcomings of traditional tiles in terms of heat insulation, fire resistance, impact resistance and waterproof performance are solved, improving the overall performance of the tiles and making them suitable for high-rise buildings and public places.

CN223813874UActive Publication Date: 2026-01-20JINJIANG XINSHENGYA CERAMICS IND CO LTD
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Patent Information

Application Number
CN202520232373.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-20
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Traditional ceramic tiles have limitations in terms of heat insulation, fire resistance, impact resistance, and waterproofing, making it difficult to meet the high-performance requirements of high-rise buildings and public places.

Method used

A honeycomb-type ceramic tile is designed, which adopts a double-layer inclined honeycomb block structure. The interior is filled with lightweight ceramic fiber insulation material, and the exterior is reinforced with support columns and bending ligaments. The substrate and the honeycomb structure are tightly bonded with epoxy resin to form a waterproof layer. The substrate and the tile body are connected with high-strength adhesive.

Benefits of technology

It improves the heat insulation, fire resistance, impact resistance and waterproof performance of ceramic tiles, ensuring the stability and durability of the structure and meeting the needs of high-rise buildings and public places.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic tile products, in particular to a honeycomb type ceramic tile which comprises a ceramic tile body, base plates are symmetrically arranged at the bottom of the ceramic tile body, a honeycomb structure is arranged between the two base plates and comprises a double-layer inclined honeycomb block, and heat insulation materials are arranged in the double-layer inclined honeycomb block. A plurality of reinforcing supporting columns are arranged on the edges of the double-layer inclined honeycomb blocks, bent ligaments are arranged on the outer portions of the reinforcing supporting columns, and covered edges are arranged on the outer portions of the two base plates. By means of the structures of the base plates, the double-layer inclined honeycomb blocks, the heat insulation materials, the reinforcing supporting columns, the bent ligaments and the covered edges, the problems that a traditional ceramic tile is good in decoration effect and easy to clean are solved; however, limitation exists in heat insulation, fire prevention, impact resistance and water resistance, and high-performance requirements of high-rise buildings, public places and the like are difficult to meet.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ceramic tile products, in particular to a honeycomb type ceramic tile. BACKGROUND

[0002] In the construction industry, ceramic tiles are used as floor and wall decoration materials, and their performance and quality directly affect the aesthetics, safety and service life of buildings. Although traditional ceramic tiles have good decorative effects and are easy to clean, they have certain limitations in terms of heat insulation, fire resistance, impact resistance and waterproof performance. In particular, in some high-performance environments such as high-rise buildings and public places, traditional ceramic tiles often fail to meet the actual needs. In order to overcome the shortcomings of traditional ceramic tiles, some new types of ceramic tiles have gradually appeared on the market, among which honeycomb type ceramic tiles stand out with their unique structure and superior performance. The design inspiration of honeycomb type ceramic tiles comes from the honeycomb structure in nature. By imitating this structure, the ceramic tiles greatly improve their mechanical properties and service life while maintaining their aesthetic appearance.

[0003] Traditional ceramic tiles have good decorative effects and are easy to clean, but they have limitations in terms of heat insulation, fire resistance, impact resistance and waterproof performance, making it difficult to meet the high-performance needs of high-rise buildings, public places and other environments.

[0004] Therefore, it is particularly important to design a honeycomb type ceramic tile to overcome the above technical defects and improve overall practicality. SUMMARY

[0005] The utility model aims at providing a honeycomb type ceramic tile to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A honeycomb type ceramic tile, comprising a ceramic tile body, the bottom of the ceramic tile body is symmetrically provided with a base plate, a honeycomb structure is provided between the two base plates, the honeycomb structure comprises a double-layer inclined honeycomb block, a heat insulation material is provided inside the double-layer inclined honeycomb block, a plurality of reinforcing pillars are provided at the edge of the double-layer inclined honeycomb block, a curved ligament is provided outside the reinforcing pillars, and the outside of the two base plates is provided with a bound edge.

[0008] As a preferred scheme of the utility model, the gap between the two base plates is filled with epoxy resin, and the epoxy resin penetrates into the tiny gaps of the double-layer inclined honeycomb block, forming a dense waterproof layer to improve the overall waterproof performance and durability.

[0009] As a preferred scheme of the utility model, the inclination angle of the double-layer inclined honeycomb block is consistent, which ensures the uniformity and stability of the structure.

[0010] As the preferred scheme of the utility model, the heat insulation material is light, high-temperature-resistant ceramic fiber, filled in the internal cavity of the double-layer inclined honeycomb block, used for improving the heat insulation performance and fireproof performance of the ceramic tile.

[0011] As the preferred scheme of the utility model, the reinforcing pillar is stainless steel material, and the reinforcing pillar and the double-layer inclined honeycomb block are provided with threaded holes, and the reinforcing pillar and the double-layer inclined honeycomb block are connected through threads, used for enhancing the strength and stability of the whole honeycomb structure, and the curved ligament is rubber material, wrapped outside the reinforcing pillar, used for increasing the toughness of the structure and preventing the structure from being damaged due to external force impact.

[0012] As the preferred scheme of the utility model, the side face of the base plate close to the ceramic tile body is connected with the ceramic tile body through high-strength adhesive, and the edge of the base plate and the ceramic tile body is simultaneously adhered and tightly attached to the edge of the base plate and the ceramic tile body through the adhesive.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] 1、The utility model discloses a kind of honeycomb ceramic tiles, utilize the structure of base plate, double-layer inclined honeycomb block, heat insulation material, reinforcing pillar, curved ligament, edge, by filling ceramic fiber in double-layer inclined honeycomb block to improve heat insulation fireproof performance, outer reinforcing pillar enhances overall strength, rubber curved ligament increases toughness and prevents damage, base plate and honeycomb structure are tightly bonded by epoxy resin, ceramic tile body and base plate, edge are firmly connected, ensure that structure is stable and durable, solve the problem that traditional ceramic tile has good decorative effect and is easy to clean, but there are limitations in heat insulation, fireproof, impact resistance and waterproof performance, difficult to meet the high-performance demand of high-rise building, public place etc. DRAWINGS

[0015] Fig. 1 It is the structural diagram of the utility model as a whole;

[0016] Fig. 2 It is the schematic view of the honeycomb structure and base plate of the utility model;

[0017] Fig. 3 It is the schematic view of the honeycomb structure disassembly of the utility model.

[0018] In the drawing: 1, ceramic tile body;101, base plate;102, honeycomb structure;103, double-layer inclined honeycomb block;104, heat insulation material;105, reinforcing pillar;106, curved ligament;107, edge. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without any creative work fall within the scope of the present application.

[0020] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Several embodiments of the present application are given. However, the present application can be implemented in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixedly attached" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can be present. The terms "vertical", "horizontal", "left", "right", and the like as used herein are for purposes of illustration only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein only for the purpose of describing specific embodiments, and is not intended to limit the present application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0023] Embodiments, please refer to Figs. 1-3 The present application provides a technical solution:

[0024] The application discloses a honeycomb type ceramic tile, which comprises a ceramic tile body 1, the bottom of the ceramic tile body 1 is symmetrically provided with a base plate 101, a honeycomb structure 102 is arranged between the two base plates 101, the honeycomb structure 102 comprises double-layer inclined honeycomb blocks 103, heat insulation materials 104 are arranged in the double-layer inclined honeycomb blocks 103, a plurality of reinforcing pillars 105 are arranged at the edges of the double-layer inclined honeycomb blocks 103, curved ligaments 106 are arranged outside the reinforcing pillars 105, and the outer portions of the two base plates 101 are provided with edge coverings 107. The manufacturing process of the honeycomb type ceramic tile starts from the double-layer inclined honeycomb blocks 103, the double-layer inclined honeycomb blocks 103 are manufactured through processes such as mold extrusion and grouting forming, so that the uniformity and stability of the structure are ensured by ensuring the consistency of the inclined angle, then, the double-layer inclined honeycomb blocks 103 are filled with light and high-temperature-resistant ceramic fibers as the heat insulation materials in the internal cavities of the double-layer inclined honeycomb blocks 103, so that the heat insulation and fireproof performance of the ceramic tile is improved, the strength and stability of the whole honeycomb structure 102 are enhanced by screwing a plurality of reinforcing pillars 105 at the outer edges of the double-layer inclined honeycomb blocks 103, then, the double-layer inclined honeycomb blocks 103 are polished into the required shapes, the curved ligaments 106 made of rubber materials are wrapped outside the reinforcing pillars 105, so that the flexibility of the structure is increased and the damage caused by external force impact is prevented, then, the base plates 101 are symmetrically arranged outside the honeycomb structure 102, the gaps are filled with epoxy resin, the base plates are bonded with the honeycomb structure 102, finally, the base plates 101 and the ceramic tile body 1 are firmly connected by using high-strength adhesive, and the edge coverings 107 are closely attached to the edges of the base plates 101 and the ceramic tile body 1 by the adhesive, so that the stability and durability of the whole ceramic tile structure are ensured.

[0025] Two substrates 101 are filled with epoxy resin to fill the gap, and the epoxy resin penetrates into the micro gap of the double-layer inclined honeycomb block 103 to form a dense waterproof layer, which improves the overall waterproof performance and durability, prolongs the service life, and the inclination angle of the double-layer inclined honeycomb block 103 is consistent, which ensures the uniformity and stability of the structure, so that the ceramic tile can uniformly distribute the pressure when bearing weight or external force, and avoid structural damage caused by excessive local stress, the heat insulation material 104 is light and high-temperature-resistant ceramic fiber filled in the internal cavity of the double-layer inclined honeycomb block 103, which improves the heat insulation performance and fireproof performance of the ceramic tile, improves the heat insulation performance of the ceramic tile, effectively reduces heat transfer, and also enhances the fireproof performance of the ceramic tile, the reinforcing column 105 is made of stainless steel, and the reinforcing column 105 and the double-layer inclined honeycomb block 103 are provided with threaded holes, and the reinforcing column 105 and the double-layer inclined honeycomb block 103 are connected by threads, which enhances the strength and stability of the entire honeycomb structure 102, the curved ligament 106 is made of rubber material and wrapped outside the reinforcing column 105, which increases the toughness of the structure and prevents the structure from being damaged due to external impact, improves the impact resistance of the ceramic tile, the side of the substrate 101 close to the ceramic tile body 1 is connected to the ceramic tile body 1 by high-strength adhesive, and the edge of the substrate 101 and the ceramic tile body 1 is simultaneously bonded and tightly adhered by the adhesive, which ensures the stability of the connection.

[0026] The working process of the utility model: when using the honeycomb ceramic tile, the manufacturing process of the honeycomb ceramic tile starts from the double-layer inclined honeycomb block 103, the double-layer inclined honeycomb block 103 is manufactured by mold extrusion, grouting and other processes, the inclination angle is consistent to maintain the uniformity and stability of the structure, then light and high-temperature-resistant ceramic fiber is filled in the internal cavity of the double-layer inclined honeycomb block 103 as a heat insulation material to improve the heat insulation and fireproof performance of the ceramic tile, in order to enhance the strength and stability of the entire honeycomb structure 102, a plurality of reinforcing columns 105 are connected by threads at the outer edge of the double-layer inclined honeycomb block 103, then the shape to be processed is polished, the curved ligament 106 of rubber material is wrapped outside the reinforcing column 105 to increase the toughness of the structure and prevent damage caused by external impact, then the substrate 101 is symmetrically installed outside the honeycomb structure 102, the gap is filled with epoxy resin, the substrate and the honeycomb structure 102 are bonded, finally the substrate 101 and the ceramic tile body 1 are firmly connected by high-strength adhesive, and the edge of the substrate 101 and the ceramic tile body 1 is tightly adhered by adhesive, which ensures the stability and durability of the entire ceramic tile structure, wherein the double-layer inclined honeycomb block 103 is manufactured by mold extrusion, grouting and other processes, which is a mature existing process, so its principle is not described in detail.

[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A honeycomb ceramic tile, comprising a tile body (1), characterized in that: The bottom of the ceramic tile body (1) is symmetrically provided with a base plate (101), and a honeycomb structure (102) is provided between the two base plates (101). The honeycomb structure (102) includes a double-layer inclined honeycomb block (103). The interior of the double-layer inclined honeycomb block (103) is provided with heat insulation material (104). Several reinforcing pillars (105) are provided at the edge of the double-layer inclined honeycomb block (103). The outside of the reinforcing pillars (105) is provided with bending ligaments (106). The outside of the two base plates (101) is provided with an edging (107).

2. A honeycomb ceramic tile according to claim 1, characterized in that: The gaps between the two substrates (101) are filled with epoxy resin, and the epoxy resin penetrates into the tiny gaps in the double-layer inclined honeycomb block (103) to form a dense waterproof layer, which improves the overall waterproof performance and durability.

3. A honeycomb ceramic tile according to claim 1, characterized in that: The double-layer inclined honeycomb blocks (103) have the same tilt angle to ensure the uniformity and stability of the structure.

4. A honeycomb ceramic tile according to claim 1, characterized in that: The heat insulation material (104) is a lightweight, high-temperature resistant ceramic fiber, which is filled in the internal cavity of the double-layer inclined honeycomb block (103) to improve the heat insulation and fire resistance of the ceramic tile.

5. A honeycomb ceramic tile according to claim 1, characterized in that: The reinforcing support column (105) is made of stainless steel, and the reinforcing support column (105) and the double-layer inclined honeycomb block (103) are pre-set with threaded holes. The reinforcing support column (105) and the double-layer inclined honeycomb block (103) are connected by threads to enhance the strength and stability of the entire honeycomb structure (102). The bending ligament (106) is made of rubber and is wrapped around the outside of the reinforcing support column (105) to increase the toughness of the structure and prevent structural damage caused by external impact.

6. A honeycomb ceramic tile according to claim 1, characterized in that: The substrate (101) is connected to the tile body (1) on one side near the tile body (1) by a high-strength adhesive. The edging (107) is simultaneously bonded to the edges of the substrate (101) and the tile body (1) by an adhesive and fits tightly together.