Breathable polyester fabric

By designing a special weaving structure for the breathable layer and the surface layer in polyester fabric, the problems of poor breathability and adhesion of hot stamping patterns in polyester fabric are solved, achieving a combination of high adhesion and good breathability.

CN223821231UActive Publication Date: 2026-01-23SUZHOU LITU TEXTILE CO LTD
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Patent Information

Application Number
CN202423142180.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-01-23
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

When hot stamping patterns are applied to existing polyester fabrics, it is difficult to balance breathability and adhesion of the hot stamping patterns, resulting in reduced breathability and insufficient adhesion of the hot stamping patterns.

Method used

Design a breathable polyester fabric, including a breathable layer and two surface layers. The surface layers have a breathable section and a hot stamping section. The thickness of the breathable section is smaller than that of the hot stamping section. The surface layers have grooves. The breathable section and the hot stamping section partially overlap on the upper part of the breathable layer. The surface layers are woven from warp yarns, weft yarns, and skein yarns. The fine yarns and skein yarns are twisted to form skein warp, and the weft yarns form a mesh. The breathable layer is woven from low-elastic polyester yarn. The cross-section of the low-elastic polyester yarn is Y-shaped to enhance breathability and adhesion.

Benefits of technology

It improves the adhesion and breathability of hot stamping patterns, ensures the overall breathability of polyester fabric, and avoids the stacking and clogging of breathable parts and breathable layers, while enhancing the yarn arrangement gaps and overall strength.

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Abstract

The utility model discloses breathable polyester fabric, which relates to the field of textile, and is characterized in that the breathable polyester fabric comprises a breathable layer and two surface layers, each surface layer comprises a breathable part and a gold stamping part, the thickness of each breathable part is smaller than that of each gold stamping part, and a plurality of grooves are formed in one side, facing the breathable layer, of each surface layer. And the projections of the breathable parts on the two surface layers on the breathable layer at least have 4 / 5 coincidence. The gilding part is thick and flat, the gilding pattern is arranged on the gilding part so that the adhesive force of the gilding pattern can be guaranteed, the service life and firmness of the gilding pattern are guaranteed, the arrangement gaps of the yarns on the breathable part and the breathable layer on the surface layer are large, the breathable part and the breathable layer both have good breathability, and the breathable layer is good in breathability. The gaps between the breathable parts and the breathable layers are not prone to stacking and blocking, the overall breathability of the polyester fabric is guaranteed, the polyester fibers have the advantages of being high in strength and good in abrasion resistance, and therefore the overall strength and the service life of the polyester fabric are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the textile field, and more specifically, to a breathable polyester fabric. Background Technology

[0002] Polyester fabric is one of the most common textile materials we use every day. It has the characteristics of high strength and abrasion resistance, which can ensure the overall lifespan and strength of textile products.

[0003] Due to its high strength and long lifespan, polyester fabric is widely used in curtains. To ensure its aesthetic appeal, some curtain fabrics feature hot stamping on both sides. Some curtains also require a certain degree of breathability, so the weaving density and thickness of the polyester fabric are reduced to improve breathability. However, the low weaving density and thickness of the polyester fabric result in insufficient tightness between the yarns, leading to poor adhesion of the hot stamping pattern.

[0004] Therefore, a new solution is needed to address this problem. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a breathable polyester fabric.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a breathable polyester fabric, comprising a breathable layer and two surface layers located on both sides of the breathable layer, wherein the surface layer comprises a breathable part and a hot stamping part, the thickness of the breathable part is less than the thickness of the hot stamping part, and a plurality of grooves are formed on the side of the surface layer facing the breathable layer, the grooves being formed at the positions where the breathable parts are provided on the surface layer, and the projections of the breathable parts on the two surface layers onto the breathable layer overlap by at least 4 / 5.

[0007] The present invention is further configured such that: the surface layer is woven from warp yarns, weft yarns and skein yarns, the warp yarns include fine yarns located in the breathable part and coarse yarns located in the hot stamping part, the skein yarns are only provided on the breathable part, the fine yarns and skein yarns are twisted together to form skein warp, the weft yarns are connected in series with several skein warp and form several meshes on the breathable part, and the weft yarns and coarse yarns are woven on the hot stamping part to form a plain weave structure.

[0008] The present invention is further configured such that: the diameter of the roving is equal to the diameter of the weft yarn, the diameters of the skein and the yarn are equal, and the diameter of the roving is at least three times the diameter of the yarn.

[0009] The present invention is further configured such that the area of ​​the breathable part on the surface layer is larger than the area of ​​the hot stamping part on the surface layer, and that several bamboo joints are provided on both the fine yarn and the skein.

[0010] The present invention is further configured such that: a plurality of meshes are woven on the breathable layer, wherein the area of ​​the meshes is smaller than the area of ​​the holes.

[0011] The present invention is further configured such that: the breathable layer is woven from polyester yarn, the polyester yarn is made of low-elastic polyester filament twisted together, and the cross-section of the low-elastic polyester filament is Y-shaped.

[0012] In summary, this utility model has the following beneficial effects: the hot stamping part is thick and relatively flat, which ensures the adhesion of the hot stamping pattern, thereby guaranteeing the lifespan and durability of the hot stamping pattern. The yarn arrangement gaps on the breathable part and breathable layer of the surface layer are relatively large, which makes both the breathable part and the breathable layer have good breathability. Furthermore, the gaps between the breathable part and the breathable layer prevent the gaps on the breathable part and the breathable layer from accumulating and clogging. In addition, the breathable part occupies a large area on the surface layer, thereby ensuring the overall breathability of the polyester fabric. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the weaving structure of the middle layer of this utility model;

[0015] Figure 3 This is a schematic diagram of the woven structure of the breathable layer in this utility model.

[0016] In the diagram: 1. Breathable layer; 2. Surface layer; 3. Breathable part; 4. Hot stamping part; 5. Groove; 6. Weft yarn; 7. Twill yarn; 8. Fine yarn; 9. Coarse yarn; 10. Mesh; 11. Mesh opening; 12. Polyester yarn. Detailed Implementation

[0017] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0018] A breathable polyester fabric, such as Figure 1As shown, the device includes a breathable layer 1 and two surface layers 2 located on either side of the breathable layer 1. The surface layer 2 includes a breathable portion 3 and a hot stamping portion 4. The thickness of the breathable portion 3 is less than the thickness of the hot stamping portion 4. Several grooves 5 are formed on the side of the surface layer 2 facing the breathable layer 1, at the locations where the breathable portions 3 are located. The projections of the breathable portions 3 on the two surface layers 2 onto the breathable layer 1 overlap by at least 4 / 5. The distribution area of ​​the breathable portions 3 on the surface layer 2 is greater than the distribution area of ​​the hot stamping portions 4 on the surface layer 2. The unevenness of the breathable portions 3 is greater than that of the hot stamping portions 4. The density of the yarn arrangement on the hot stamping portions 4 is greater than that on the breathable portions 3. The hot stamping portions 4 are thicker and relatively flat. Placing the hot stamping pattern on the hot stamping portions 4 ensures the adhesion of the hot stamping pattern, thereby guaranteeing the lifespan of the hot stamping pattern. The breathable parts 3 on the surface layer 2 and the yarn arrangement gaps on the breathable layer 1 are relatively large, resulting in good breathability for both the breathable parts 3 and the breathable layer 1. Furthermore, the gaps between the breathable parts 3 and the breathable layer 1 prevent the air pockets from accumulating and becoming clogged. The breathable parts 3 occupy a large area on the surface layer 2, thus ensuring the overall breathability of the polyester fabric. Preferably, during the lamination process, the breathable parts 3 and hot-stamping parts 4 on both surface layers 2 are arranged in a one-to-one correspondence. This arrangement ensures that the projections of the breathable parts 3 on the breathable layer 1 overlap. Since the requirement for the breathable parts 3 to correspond to each other is high during the lamination process, only a large overlap area is needed between the breathable parts 3 on the two surface layers 2. This ensures the breathability of the polyester fabric while also facilitating the lamination and production of polyester fabric.

[0019] like Figure 2 and Figure 3As shown, the surface layer 2 is woven from warp yarns, weft yarns 6, and skein yarns 7. The warp yarns include fine yarns 8 located in the breathable section 3 and roving yarns 9 located in the hot stamping section 4. The skein yarns 7 are only set on the breathable section 3. The fine yarns 8 and skein yarns 7 are twisted together to form skein warps. The weft yarns 6 are connected by several skein warps and form several meshes 10 on the breathable section 3. The weft yarns 6 and roving yarns 9 are woven on the hot stamping section 4 to form a plain weave structure. The distance between two adjacent fine yarns 8 is greater than the distance between two adjacent roving yarns 9. The hot stamping section 4 is a plain weave structure, and the surface of the plain weave structure is relatively flat, thus ensuring the firmness of the hot stamping pattern. The meshes 10 ensure the breathability of the breathable section 3. The diameter of the roving yarn 9 is equal to the diameter of the weft yarn 6, further ensuring the flatness of the hot stamping section 4. The diameters of the skein yarns 7 and fine yarns 8 are equal, and the diameter of the roving yarn 9 is at least three times the diameter of the fine yarns 8. The diameters of yarn 9 and yarn 8 differ significantly, ensuring that the thickness of the hot stamping section 4 is greater than that of the breathable section 3. Both yarn 8 and skein 7 have several slub joints, which increase the unevenness of the breathable section 3, making it easier for light to diffuse and reduce the amount of light passing through the curtain fabric. Several meshes 11 are woven into the breathable layer 1, with the area of ​​mesh 11 being smaller than that of mesh opening 10. The breathable layer 1 is also woven with warp and weft, ensuring its strength. The different breathable areas between mesh 11 and mesh opening 10 cause the breathable section 3 and breathable layer 1 on the polyester fabric to be misaligned with the mesh opening 10 and mesh opening 11, further reducing the amount of light passing through the breathable section 3. The warp, weft, and skein 7 are all made of twisted polyester fibers, ensuring the overall strength and lifespan of the two layers 2.

[0020] like Figure 3 As shown, the breathable layer 1 is woven from polyester yarn 12, which is made of low-elastic polyester filament twisted together. The cross-section of the low-elastic polyester filament is Y-shaped, and the irregular cross-sections have good cohesion, which can improve the fluffiness and breathability of the fiber, thereby ensuring the breathability of the breathable part 3. Moreover, the porosity of the Y-shaped cross-section fiber is 40%, which is more than twice that of the circular cross-section. These pores provide capillary channels for the conduction of sweat and moisture, which is conducive to moisture absorption and perspiration, thereby ensuring the dryness of the breathable layer 1 and reducing the impact of moisture on the breathability of the breathable layer 1.

[0021] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A breathable polyester fabric, characterized in that: It includes a breathable layer (1) and two surface layers (2) located on both sides of the breathable layer (1). The surface layer (2) includes a breathable part (3) and a hot stamping part (4). The thickness of the breathable part (3) is less than the thickness of the hot stamping part (4). A plurality of grooves (5) are formed on the side of the surface layer (2) facing the breathable layer (1). The grooves (5) are formed at the positions where the breathable part (3) is provided on the surface layer (2). The projections of the breathable parts (3) on the two surface layers (2) on the breathable layer (1) overlap by at least 4 / 5.

2. The breathable polyester fabric according to claim 1, characterized in that: The surface layer (2) is woven from warp yarns, weft yarns (6) and skein yarns (7). The warp yarns include fine yarns (8) located in the breathable part (3) and coarse yarns (9) located in the hot stamping part (4). The skein yarns (7) are only set on the breathable part (3). The fine yarns (8) and skein yarns (7) are twisted together to form a skein warp. The weft yarns (6) are connected in series with several skein warps and form several meshes (10) on the breathable part (3). The weft yarns (6) and coarse yarns (9) are woven on the hot stamping part (4) to form a plain weave.

3. The breathable polyester fabric according to claim 2, characterized in that: The diameter of the roving (9) is equal to the diameter of the weft yarn (6), the diameters of the skein (7) and the yarn (8) are equal, and the diameter of the roving (9) is at least three times the diameter of the yarn (8).

4. The breathable polyester fabric according to claim 3, characterized in that: The area of ​​the breathable part (3) on the surface layer (2) is larger than the area of ​​the hot stamping part (4) on the surface layer (2), and several bamboo joints are provided on both the fine yarn (8) and the skein (7).

5. The breathable polyester fabric according to claim 1, characterized in that: A plurality of meshes (11) are woven on the breathable layer (1), and the area of ​​the meshes (11) is smaller than the area of ​​the mesh holes (10).

6. The breathable polyester fabric according to claim 5, characterized in that: The breathable layer (1) is woven from polyester yarn (12), which is made of low-elastic polyester filament twisted together, and the cross-section of the low-elastic polyester filament is Y-shaped.