Electric casing sand cleaning tool
By designing an electric casing sand cleaning tool, which utilizes a hollow drill bit and a suction mechanism, the problem of casing blockage was solved, achieving a fast and efficient cleaning effect and ensuring the strength of the track structure and the safety of train operation.
Patent Information
- Application Number
- CN202520059381.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-10
Smart Images
Figure CN223837986U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of railway track maintenance technology, and in particular relates to an electric sleeve sand cleaning tool. Background Technology
[0002] Railway tracks can be classified into ballasted tracks and ballastless tracks according to their track bed structure. Ballasted tracks are widely used in conventional lines, high-speed railways, urban rail transit, and station lines. Ballast track fasteners are classified into two structural types according to the sleeper connection method: embedded spikes and embedded sleeves. The embedded sleeve structure typically uses embedded sleeves in conjunction with spiral spikes or anchor bolts, offering advantages such as convenient installation, high strength, strong lateral force resistance, and low maintenance workload.
[0003] However, during use, pre-embedded pipe sleeve structures inevitably experience blockages caused by mud, sand, and gravel, especially on ballasted lines and in western areas with high wind and sandstorms. This can lead to improper bolt installation, or even prevent bolt installation altogether, affecting track structural strength and train safety. Currently, maintenance personnel use tools such as wire, screwdrivers, and electric drills to remove the sand. This method is slow and inefficient, and cannot quickly complete the required work within the limited maintenance window. In some cases, severe blockages cannot be completely resolved, preventing the installation of track spikes. Utility Model Content
[0004] In order to solve the problems in the prior art, this utility model provides an electric casing sand cleaning tool.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] An electric casing sand removal tool includes a body, a hollow drill rod and a hollow drill bit. The body has an installation space, and the installation space is divided into a front drill rod drive chamber and a rear dust collection chamber by a partition.
[0007] The front end of the machine body is provided with a drill rod channel extending in the front-to-back direction, which is connected to the drill rod drive chamber; the hollow drill rod passes through the drill rod channel and rotates with the machine body, and the rear end of the hollow drill rod extends to the partition plate; a connecting through hole is provided at the corresponding position on the partition plate, and the rear end of the hollow drill rod is connected to the connecting through hole; the hollow drill bit is coaxially installed at the front end of the hollow drill rod.
[0008] A drill rod drive mechanism is installed in the drill rod drive chamber, and the drill rod drive mechanism is connected to the hollow drill rod drive.
[0009] The dust collection chamber is equipped with a filter screen, and the area between the front side of the filter screen and the partition forms a dust accumulation chamber; the area behind the filter screen serves as the installation chamber for the suction mechanism, and the suction mechanism is installed in the installation chamber.
[0010] Furthermore, the suction mechanism includes an impeller, a rotating shaft, and a suction motor, wherein: the impeller is positioned close to the filter screen; the rotating shaft is installed in the front-to-back direction and rotates in cooperation with the machine body, and the front end of the rotating shaft is connected to the impeller; the suction motor is drivenly connected to the rotating shaft.
[0011] Furthermore, the drill pipe drive mechanism is a drill pipe motor.
[0012] Furthermore, the front end of the hollow drill rod extends outward from the machine body.
[0013] Furthermore, the hollow drill bit is detachably connected to the front end of the hollow drill rod.
[0014] Furthermore, a first bearing is installed between the hollow drill rod and the machine body, and at least two of the first bearings are arranged in the front-to-back direction.
[0015] A second bearing is installed between the rotating shaft and the machine body, and at least two second bearings are arranged in the front-to-back direction.
[0016] Furthermore, a dust collection box is provided on the outside of the machine body at a position corresponding to the dust accumulation chamber, and the dust collection box is connected to the dust accumulation chamber.
[0017] Furthermore, the ash collection box is connected to the machine body via a quick-release mechanism.
[0018] Furthermore, the machine body is equipped with a vertical handle, which contains a battery and a switch. The switch is used to control the drill rod drive mechanism and the suction mechanism.
[0019] Furthermore, the machine body is also equipped with a horizontal handle.
[0020] The beneficial effects of this utility model are:
[0021] This invention uses a hollow drill bit to drill into the casing. During the drilling process, a suction mechanism works simultaneously to suck up mud, sand, gravel, and other debris through the hollow part of the hollow drill bit and drill rod to the dust accumulation chamber, thereby achieving a quick, efficient, and convenient solution to the problem of sand and gravel blockage in the casing on site. Attached Figure Description
[0022] Figure 1 This is the front view of this utility model;
[0023] Figure 2 This is the left view of this utility model;
[0024] Figure 3 yes Figure 2 AA cross-section view.
[0025] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings. Detailed Implementation
[0026] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0027] like Figures 1 to 3 As shown, this embodiment provides an electric casing sand cleaning tool, including a body 1, a hollow drill rod 2 and a hollow drill bit 3. The body 1 has an installation space, and the installation space is provided with a partition 4 to divide it into a drill rod drive chamber on the front side and a dust collection chamber on the rear side.
[0028] The front end of the machine body has a drill rod channel extending in a front-to-back direction, which communicates with the drill rod drive chamber. The hollow drill rod 2 passes through the drill rod channel and is rotatably engaged with the machine body 1 via two front-to-back first bearings 21. The rear end of the hollow drill rod 2 extends to the partition plate 4, and a connecting through hole 5 is provided at a corresponding position on the partition plate 4, which communicates with the rear end of the hollow drill rod 2. The front end of the hollow drill rod 2 extends outward from the machine body 1, and the hollow drill bit 3 is coaxially mounted on the front end of the hollow drill rod 2, and the two are detachably connected.
[0029] A drill pipe drive mechanism is provided in the drill pipe drive chamber. In this embodiment, the drill pipe drive mechanism is a drill pipe motor 6, which is a DC brushless motor. The drill pipe motor 6 is connected to the hollow drill pipe 2 for transmission.
[0030] The dust collection chamber is equipped with a filter screen 7, and the area between the front side of the filter screen 7 and the partition 4 forms a dust accumulation chamber 8; the dust collection chamber area behind the filter screen 7 serves as the suction mechanism installation chamber, and the suction mechanism is installed in the suction mechanism installation chamber.
[0031] In this embodiment, the suction mechanism includes an impeller 9, a rotating shaft 10, and a suction motor 11. The impeller 9 is positioned close to the filter screen 7. The rotating shaft 10 is mounted along the front-to-back direction, with its front end connected to the impeller 9. The rotating shaft 10 and the machine body 1 are rotatably coupled via two front-to-back second bearings 22. The suction motor 11 is a brushless DC motor, and it is driven by the rotating shaft 10.
[0032] To ensure effective air intake, an exhaust port 16 is provided at the rear of the unit 1.
[0033] A dust collection box 12 is provided on the outside of the machine body 1 at a position corresponding to the dust collection chamber 8, and the dust collection box 12 is connected to the dust collection chamber 8. The dust collection box 12 is connected to the machine body 1 by a quick-release mechanism, which makes it easy to remove and clean mud, sand, gravel and other debris.
[0034] The machine body 1 is equipped with a vertical handle 13 and a horizontal handle 14. The vertical handle 13 is equipped with a lithium battery 15 and a switch, which is used to control the drill rod motor 6 and the suction motor 11.
[0035] The working principle of this utility model is as follows:
[0036] The operator holds the vertical handle 13 and the horizontal handle 14, turns on the drill rod motor 6, and drills into the casing through the hollow drill bit 3. During the drilling process, the suction motor 11 works at the same time, sucking the cleaned mud, sand, gravel, etc. into the dust accumulation chamber 8 through the hollow part of the hollow drill bit 3 and the hollow drill rod 2, thus achieving a quick, efficient, and convenient solution to the problem of sand and gravel blockage in the casing on site.
[0037] After entering the dust accumulation chamber 8, mud, sand, gravel, etc., will fall into the dust collection box 12. The dust collection box 12 should be removed and cleaned periodically.
[0038] The above embodiments are only used to illustrate and not limit the technical solutions of this utility model. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the utility model without departing from the spirit and scope of the utility model. Any modifications or partial substitutions should be covered within the scope of the claims of this utility model.
[0039] If the terms "first" or "second" are used in this document to define the components, those skilled in the art should know that the use of "first" or "second" is merely for the convenience of describing this utility model and simplifying the description, and unless otherwise stated, the above terms have no special meaning.
[0040] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0041] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. An electric casing sand-removing tool, characterized in that: It includes a machine body, hollow drill rod and hollow drill bit. The machine body has an installation space, which is divided into a drill rod drive chamber at the front and a dust collection chamber at the rear by a partition. The front end of the machine body is provided with a drill rod channel extending in the front-to-back direction, which is connected to the drill rod drive chamber; the hollow drill rod passes through the drill rod channel and rotates with the machine body, and the rear end of the hollow drill rod extends to the partition plate; a connecting through hole is provided at the corresponding position on the partition plate, and the rear end of the hollow drill rod is connected to the connecting through hole; the hollow drill bit is coaxially installed at the front end of the hollow drill rod. A drill rod drive mechanism is installed in the drill rod drive chamber, and the drill rod drive mechanism is connected to the hollow drill rod drive. The dust collection chamber is equipped with a filter screen, and the area between the front side of the filter screen and the partition forms a dust accumulation chamber; the area behind the filter screen serves as the installation chamber for the suction mechanism, and the suction mechanism is installed in the installation chamber.
2. The electric casing sand-removing tool according to claim 1, characterized in that: The suction mechanism includes an impeller, a rotating shaft, and a suction motor, wherein: the impeller is positioned close to the filter screen; the rotating shaft is installed in the front-to-back direction and rotates in cooperation with the machine body, and the front end of the rotating shaft is connected to the impeller; the suction motor is connected to the rotating shaft in a drive connection.
3. The electric casing sand-removing tool according to claim 1, characterized in that: The drill pipe drive mechanism is a drill pipe motor.
4. The electric casing sand-removing tool according to claim 1, characterized in that: The front end of the hollow drill rod extends outward from the machine body.
5. The electric casing sand-removing tool according to claim 1 or 4, characterized in that: The hollow drill bit is detachably connected to the front end of the hollow drill rod.
6. The electric casing sand-removing tool according to claim 2, characterized in that: A first bearing is installed between the hollow drill rod and the machine body, and at least two first bearings are arranged in the front-to-back direction. A second bearing is installed between the rotating shaft and the machine body, and at least two second bearings are arranged in the front-to-back direction.
7. The electric casing sand-removing tool according to claim 1, characterized in that: A dust collection box is provided on the outside of the machine body at a position corresponding to the dust collection chamber, and the dust collection box is connected to the dust collection chamber.
8. The electric casing sand-removing tool according to claim 7, characterized in that: The dust collection box is connected to the machine body via a quick-release mechanism.
9. The electric casing sand-removing tool according to claim 1, characterized in that: The machine body is equipped with a vertical handle, which contains a battery and a switch. The switch is used to control the drill rod drive mechanism and the suction mechanism.
10. The electric casing sand-removing tool according to claim 9, characterized in that: The machine body is also equipped with a horizontal handle.