Antifouling device for carpet production
By introducing a humidification mechanism and a self-supply water system into the anti-fouling device used in carpet production, the fire risk of static electricity accumulation in lint has been solved, achieving both equipment safety and energy efficiency.
Patent Information
- Application Number
- CN202520081594.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing anti-fouling devices used in carpet production are prone to static electricity buildup in dry air during dust removal, posing a fire risk, and lack humidification functions.
A humidification mechanism is installed on the main body of the dust collector. Water is atomized and humidified through a water tank, liquid supply mechanism and atomizing plate. Humidified air is sent into the dust collection system by an air supply fan. Combined with a water level sensor and gate control, the liquid supply channel can be controlled to achieve self-watering without a power source.
It effectively solves the problem of static electricity accumulation in lint, reduces the risk of fire, and extends the equipment life and reduces maintenance costs through energy-saving and environmentally friendly design.
Smart Images

Figure CN223846500U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile machinery engineering technical field, concretely is a carpet production is with antifouling device. BACKGROUND
[0002] The carpet production is with antifouling device is a kind of specially designed equipment or system, to prevent dust, lint and other pollutants in carpet manufacturing process to product and production equipment cause pollution.This kind of device usually combines high-efficiency air filtration, electrostatic adsorption, dust collection technology, ensure the cleanness of production environment, to improve the quality of carpet and protect machine from damage.
[0003] The carpet production is with antifouling device in prior art usually does not have humidification function, although it meets the use demand to some extent, but in the use process, it is found that a large amount of lint in the process of dust removal in dry air can easily produce static electricity phenomenon, and lint is combustible, and a large amount of lint accumulation in the interior of device static electricity accumulation can cause spark, to constitute fire risk. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a carpet production is with antifouling device to solve the problem in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a carpet production is with antifouling device, including dust collector main part, the top of dust collector main part is fixedly installed with humidification mechanism, the top of humidification mechanism is fixedly connected with humidification pipe, the top of dust collector main part is fixedly connected with dust absorption pipe, one end of humidification pipe is fixedly connected in the air inlet end of dust absorption pipe, the humidification mechanism includes installation shell and gas guide pipe, the top of installation shell is fixedly installed with water storage tank, the bottom of water storage tank is fixedly connected with liquid supply mechanism, the inside of installation shell is fixedly installed with water storage groove, the water storage groove is arranged at the bottom of water storage tank, the liquid supply mechanism is fixedly connected at the bottom of water storage groove, the inside of water storage groove is fixedly installed with atomizing piece, the gas guide pipe is fixedly installed in the inside of water storage tank and water storage groove, the humidification pipe is fixedly connected at the top of gas guide pipe, the outer wall of gas guide pipe is equipped with through-hole, the through-hole is arranged in the inside of water storage groove, the bottom of gas guide pipe is fixedly connected with gas inlet, the gas inlet is fixedly installed with air supply fan on one side.
[0006] Preferably, the water storage tank is provided with an observation window on one side.
[0007] Preferably, the installation shell is fixedly installed with a dust screen on one side, and the dust screen is arranged on one side of the air inlet.
[0008] Preferably, a water level sensor is fixedly installed in the inside of the water storage tank, and a buzzer alarm is fixedly installed on one side of the dust collector main part.
[0009] Preferably, the liquid supply mechanism comprises a valve cavity, one side of the valve cavity is fixedly connected with a first connecting pipe, the first connecting pipe is fixedly connected at the bottom of the water storage tank, one side of the valve cavity is fixedly connected with a second connecting pipe, the second connecting pipe is fixedly connected at the bottom of the water storage groove, a mounting rod is slidably installed in the valve cavity, a gate plate is fixedly installed at the bottom of the mounting rod, a mounting cylinder is fixedly installed at the top of the valve cavity, a piston sheet is fixedly installed at the top of the mounting rod, the piston sheet is slidably installed in the mounting cylinder, a spring is sleeved on the outer wall of the mounting rod, the spring is arranged between the valve cavity and the piston sheet, and the mounting cylinder is fixedly installed at the bottom of the water storage groove.
[0010] Preferably, the dust remover body is fixedly installed with a control panel on one side.
[0011] Preferably, the dust remover body is fixedly installed with an emergency stop button on one side.
[0012] Compared with the prior art, the carpet production anti-pollution device has the advantages that:
[0013] 1. The water storage tank is used for storing water, the liquid supply mechanism is used for guiding the water in the water storage tank into the water storage groove and maintaining the water level in the water storage groove, the atomizing sheet is used for atomizing the liquid in the water storage groove, the air supply fan is used for guiding the air outside the humidifying mechanism to the humidifying pipe through the air inlet, in this process, the atomized gas in the water storage groove enters the air guide pipe through the through hole and is blown to the dust absorption end of the humidifying pipe by the air supply fan, and the air sucked by the equipment is humidified, so that the problem of too dry lint sucked by the equipment in the prior art is solved.
[0014] 2. The gate plate is used for controlling the opening and closing of the passages in the valve cavity, the first connecting pipe and the second connecting pipe, the spring provides upward elastic force for the piston sheet, when the water level in the water storage groove is insufficient, the water pressure at the top of the piston sheet is insufficient, at this time, the spring drives the mounting rod and the gate plate to displace upward, so that the liquid in the water storage tank enters the water storage groove under the action of gravity and other factors, when the water level in the water storage groove reaches the standard, the water pressure drives the piston sheet to displace downward against the elastic force of the spring, and then the gate plate blocks the passage in the liquid supply mechanism, so that the liquid in the water storage tank is prevented from entering the water storage groove, and the water supply of the equipment does not need a power source such as a water pump, so that the advantages of energy saving and environmental protection are achieved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural schematic view of the utility model;
[0016] Figure 2 It is a structural schematic view of the humidifying mechanism of the utility model;
[0017] Figure 3The utility model discloses a humidification mechanism's internal structure schematic view.
[0018] Figure 4 The utility model discloses a structure schematic view of liquid supply mechanism.
[0019] In the drawing: 1, dust remover main part, 2, humidification mechanism, 201, install shell, 202, water storage tank, 203, liquid supply mechanism, 2031, valve cavity, 2032, first connecting pipe, 2033, second connecting pipe, 2034, mounting rod, 2035, gate, 2036, installation cylinder, 2037, piston sheet, 2038, spring, 204, water storage tank, 205, atomization sheet, 206, gas guide pipe, 207, through -hole, 208, gas inlet, 209, gas supply fan, 210, water level sensor, 211, dustproof net, 212, observation window, 3, humidification pipe, 4, dust absorption pipe, 5, control panel, 6, buzzer alarm, 7, emergency stop button. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative efforts belong to the range of protection of the utility model.
[0021] Please refer to Figures 1-3 The utility model provides a kind of anti-fouling device for carpet production, including dust remover main part 1, the top of dust remover main part 1 is fixedly installed with humidification mechanism 2, the top of humidification mechanism 2 is fixedly connected with humidification pipe 3, the top of dust remover main part 1 is fixedly connected with dust absorption pipe 4, one end of humidification pipe 3 is fixedly connected in the air inlet end of dust absorption pipe 4, humidification mechanism 2 includes install shell 201 and gas guide pipe 206, the top of install shell 201 is fixedly installed with water storage tank 202, the bottom of water storage tank 202 is fixedly connected with liquid supply mechanism 203, install shell 201 is fixedly installed with water storage tank 204 in the inside, water storage tank 204 is set in the bottom of water storage tank 202, liquid supply mechanism 203 is fixedly connected in the bottom of water storage tank 204, water storage tank 204 is fixedly installed with atomization sheet 205 in the inside, gas guide pipe 206 is fixedly installed in the inside of water storage tank 202 and water storage tank 204, humidification pipe 3 is fixedly connected in the top of gas guide pipe 206, through -hole 207 is set in the inside of water storage tank 204 on the outer wall of gas guide pipe 206, the bottom of gas guide pipe 206 is fixedly connected with gas inlet 208, gas inlet 208 is fixedly installed with gas supply fan 209 on one side.
[0022] The water storage tank 202 is provided with an observation window 212 on one side, through which the water level inside the water storage tank 202 can be observed by personnel;
[0023] The dustproof net 211 is fixedly installed on one side of the mounting shell 201 and is arranged on one side of the air inlet 208. The water level sensor 210 detects the water level inside the water storage tank 202, and the buzzer 6 alarms in an abnormal condition, such as equipment failure, insufficient water, and the like.
[0024] The water level sensor 210 is fixedly installed inside the water storage tank 202, and the buzzer 6 is fixedly installed on one side of the dust collector main body 1. The dustproof net 211 prevents dust and sundries from entering the air guide pipe 206.
[0025] The embodiment is specific: water is stored in the water storage tank 202, the water inside the water storage tank 202 is guided into the water storage groove 204 by the liquid supply mechanism 203, and the water level height inside the water storage groove 204 is maintained, the liquid inside the water storage groove 204 is atomized by the atomizing sheet 205, the air outside the humidifying mechanism 2 is blown to the humidifying pipe 3 through the air inlet 208 by the air supply fan 209, in this process, the atomized gas inside the water storage groove 204 enters the air guide pipe 206 inside through the through hole 207 and is blown to the dust suction end of the humidifying pipe 3 by the air supply fan 209, the air sucked by the equipment is humidified, and the problem that the lint sucked by the equipment is too dry in the prior art is solved.
[0026] Please refer to Figures 1-4 The utility model provides a kind of anti-fouling device for carpet production, liquid supply mechanism 203 includes valve cavity 2031, one side of valve cavity 2031 is fixedly connected with first connecting pipe 2032, first connecting pipe 2032 is fixedly connected at the bottom of water storage tank 202, one side of valve cavity 2031 is fixedly connected with second connecting pipe 2033, second connecting pipe 2033 is fixedly connected at the bottom of water storage groove 204, installation rod 2034 is slidably installed in the inside of valve cavity 2031, gate 2035 is fixedly installed at the bottom of installation rod 2034, installation cylinder 2036 is fixedly installed at the top of valve cavity 2031, piston sheet 2037 is fixedly installed at the top of installation rod 2034, piston sheet 2037 is slidably installed in the inside of installation cylinder 2036, spring 2038 is installed on the outer wall of installation rod 2034, spring 2038 is arranged between valve cavity 2031 and piston sheet 2037, installation cylinder 2036 is fixedly installed at the bottom of water storage groove 204;
[0027] Control panel 5 is fixedly installed on one side of dust collector main body 1, and the operation of the whole equipment is controlled by control panel 5.
[0028] The dust remover body 1 is fixedly installed with an emergency stop button 7, through which personnel can interrupt operation before the device is about to be seriously damaged, thereby prolonging the service life of the device and reducing maintenance cost.
[0029] The embodiment is specific: the opening and closing of the internal passages of the valve cavity 2031, the first connecting pipe 2032 and the second connecting pipe 2033 are controlled by the gate plate 2035; when the spring 2038 provides upward elastic force for the piston sheet 2037, when the water level in the water storage tank 204 is insufficient, the water pressure at the top of the piston sheet 2037 is insufficient, at this time, the spring 2038 drives the mounting rod 2034 and the gate plate 2035 to displace upward, so that the liquid in the water storage tank 202 enters the inside of the water storage tank 204 under the condition of gravity and other factors; when the water level in the water storage tank 204 reaches the standard, the water pressure drives the mounting rod 2034 to displace downward by overcoming the elastic force of the spring 2038, and then the gate plate 2035 blocks the internal passage of the liquid supply mechanism 203, preventing the liquid in the water storage tank 202 from entering the inside of the water storage tank 204; in summary, the device does not need a power source such as a water pump for water supply, and has the advantages of energy saving and environmental protection.
[0030] Working principle: when the anti-fouling device for carpet production is used, the water storage tank 202 stores water, the liquid supply mechanism 203 guides the water in the water storage tank 202 into the inside of the water storage tank 204 and maintains the water level height in the water storage tank 204, the atomizing sheet 205 atomizes the liquid in the water storage tank 204, the air supply fan 209 blows the air outside the humidifying mechanism 2 to the humidifying pipe 3 through the air inlet 208, in this process, the atomized gas in the water storage tank 204 enters the air guide pipe 206 through the through hole 207 and is blown to the dust suction end of the humidifying pipe 3 by the air supply fan 209, and the air sucked by the device is humidified, solving the problem that the lint sucked by the device is too dry in the prior art.
[0031] The water level in the water storage tank 202 is observed through the observation window 212, dust and other sundries are prevented from entering the air guide pipe 206 through the dust screen 211, the water level in the water storage tank 202 is detected by the water level sensor 210, and the buzzer 6 alarms in abnormal conditions such as device failure, insufficient water and the like.
[0032] The opening and closing of the valve cavity 2031, the first connecting pipe 2032 and the second connecting pipe 2033 are controlled by the gate plate 2035, when the piston sheet 2037 is provided with upward elastic force by the spring 2038, when the water level in the water storage tank 204 is insufficient, the water pressure on the top of the piston sheet 2037 is insufficient, at this time, the spring 2038 drives the mounting rod 2034 and the gate plate 2035 to displace upward, so that the liquid in the water storage tank 202 enters the inside of the water storage tank 204 under the condition of gravity and other factors, when the water level in the water storage tank 204 reaches the standard, the water pressure drives the piston sheet 2037 to displace downward against the elastic force of the spring 2038, then the gate plate 2035 blocks the internal passage of the liquid supply mechanism 203, so as to prevent the liquid in the water storage tank 202 from entering the inside of the water storage tank 204, and the above-mentioned device does not need a power source such as a water pump to supply water, and has the advantages of energy saving and environmental protection.
[0033] The operation of the whole device is controlled by the control panel 5, and the emergency stop button 7 is used to interrupt the operation before the device is seriously damaged, so as to prolong the service life of the device and reduce the maintenance cost.
[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A dirt-proof device for carpet production, comprising a dust collector main body (1), a humidifying mechanism (2) is fixedly installed at the top of the dust collector main body (1), a humidifying pipe (3) is fixedly connected to the top of the humidifying mechanism (2), a dust suction pipe (4) is fixedly connected to the top of the dust collector main body (1), and one end of the humidifying pipe (3) is fixedly connected to the air inlet end of the dust suction pipe (4), characterized in that: the humidifying mechanism (2) comprises a mounting shell (201) and a gas guide pipe (206), a water storage tank (202) is fixedly installed at the top of the mounting shell (201), a liquid supply mechanism (203) is fixedly connected to the bottom of the water storage tank (202), a water storage groove (204) is fixedly installed inside the mounting shell (201), the water storage groove (204) is arranged at the bottom of the water storage tank (202), the liquid supply mechanism (203) is fixedly connected to the bottom of the water storage groove (204), an atomizing piece (205) is fixedly installed inside the water storage groove (204), the gas guide pipe (206) is fixedly installed inside the water storage tank (202) and the water storage groove (204), the humidifying pipe (3) is fixedly connected to the top of the gas guide pipe (206), a through hole (207) is formed in the outer wall of the gas guide pipe (206), the through hole (207) is arranged inside the water storage groove (204), an air inlet (208) is fixedly connected to the bottom of the gas guide pipe (206), and an air supply fan (209) is fixedly installed on one side of the air inlet (208).
2. The anti-stain device for carpet production according to claim 1, characterized in that, An observation window (212) is formed in one side of the water storage tank (202).
3. The anti-stain device for carpet production according to claim 1, characterized in that, A dustproof net (211) is fixedly installed on one side of the mounting shell (201), and the dustproof net (211) is arranged on one side of the air inlet (208).
4. The anti-stain device for carpet production according to claim 1, characterized in that, A water level sensor (210) is fixedly installed inside the water storage tank (202), and a buzzer alarm (6) is fixedly installed on one side of the dust collector main body (1).
5. The anti-stain device for carpet production according to claim 4, characterized in that, The liquid supply mechanism (203) comprises a valve cavity (2031), a first connecting pipe (2032) is fixedly connected to one side of the valve cavity (2031), the first connecting pipe (2032) is fixedly connected to the bottom of the water storage tank (202), a second connecting pipe (2033) is fixedly connected to one side of the valve cavity (2031), the second connecting pipe (2033) is fixedly connected to the bottom of the water storage groove (204), an installation rod (2034) is slidably installed inside the valve cavity (2031), a gate plate (2035) is fixedly installed at the bottom of the installation rod (2034), an installation cylinder (2036) is fixedly installed at the top of the valve cavity (2031), a piston piece (2037) is fixedly installed at the top of the installation rod (2034), the piston piece (2037) is slidably installed inside the installation cylinder (2036), a spring (2038) is sleeved and installed on the outer wall of the installation rod (2034), the spring (2038) is arranged between the valve cavity (2031) and the piston piece (2037), and the installation cylinder (2036) is fixedly installed at the bottom of the water storage groove (204).
6. The anti-stain device for carpet production according to claim 1, characterized in that, One side of the dust collector body (1) is fixedly installed with a control panel (5).
7. The anti-stain device for carpet production according to claim 1, characterized in that, One side of the dust collector body (1) is fixedly installed with an emergency stop button (7).