Leveling machine capable of guiding and limiting

The guide plate and rack structure guide and limit design solves the problem of aluminum plate position deviation in the aluminum plate leveling machine, realizes efficient leveling and safe operation, and reduces manual operation.

CN223847807UActive Publication Date: 2026-01-30ZHONGSHAN TIANHUI ALUMINUM CO LTD
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Patent Information

Application Number
CN202520349270.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-30
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing leveling machines have difficulty achieving effective guidance and limiting during the leveling process of aluminum plates, which leads to displacement of the aluminum plate, affects the leveling quality, and may damage the equipment.

Method used

The aluminum plate is guided and limited by a guide plate and rack structure. The rack is driven by a forward and reverse motor to move the gears. The aluminum plate is supported and received by movable rollers, reducing manual operation.

Benefits of technology

Ensure the quality of aluminum plate leveling and the safe operation of equipment, reduce manual labor, avoid aluminum plate misalignment and bending, and improve leveling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leveler capable of guiding and limiting, which relates to the technical field of levelers, and comprises a frame main body, a driving motor, a fixing frame, an upper leveling roller and a lower leveling roller, the top of the frame main body is respectively provided with the driving motor and the fixing frame, and the inner side of the fixing frame is respectively provided with the upper leveling roller and the lower leveling roller. According to the leveling machine capable of guiding and limiting, when a forward and reverse motor rotates forwards, a gear can be driven to rotate through a rotating shaft, when the gear rotates, a first rack and a second rack can be driven to move in a meshed mode, and when the first rack and the second rack move, a sliding block and two sets of guide plates can be driven to move oppositely; when one end of the aluminum plate after being leveled is moved out from the position between the upper leveling roller and the lower leveling roller, the end can fall on the movable rolling wheel, the leveled aluminum plate can be supported and received through the movable rolling wheel, and therefore manual material receiving by workers is not needed, and the labor amount of the workers can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a leveling machine technical field, concretely is a leveling machine of orientation spacing. BACKGROUND

[0002] Aluminum plate, as its name implies, is a plate made of aluminum as the main component, which has good ductility, corrosion resistance, processability and light weight, etc. These characteristics make aluminum plate widely used in aerospace, building, automobile, electronics, packaging and other fields. Aluminum plate needs to use leveling machine in the process of production and processing. Aluminum plate leveling machine, also known as straightening machine or leveling machine, is mainly used for leveling uneven aluminum plate to meet the required flatness requirement. It is widely used in aluminum plate processing, metal products, building, aerospace and other fields, and is one of the indispensable equipment in aluminum plate production process. The existing leveling machine still has some defects when in use.

[0003] The working principle of the leveling machine in the prior art is based on the basic principle of roll straightening. The upper and lower leveling rollers can be rolled and extruded towards each other by the driving of the motor and gear, so that the part of the plate with shorter "fiber" is elongated in proportion to obtain consistent "fiber" length, thereby achieving the purpose of leveling. When using the traditional leveling machine, personnel need to manually push one end of the aluminum plate into the upper and lower leveling rollers. Since the force applied by the personnel when pushing the aluminum plate is not uniform, the aluminum plate is prone to positional deviation between the upper and lower leveling rollers, resulting in low aluminum plate leveling quality. At the same time, the aluminum plate deviated in position is prone to damage the equipment. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a leveling machine capable of guiding and spacing to solve the problem of the leveling machine on the market not easy to guide and space the aluminum plate as proposed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a leveling machine capable of guiding and spacing, comprising: a rack main body, a driving motor, a fixing frame, an upper leveling roller and a lower leveling roller, the top of the rack main body is respectively provided with a driving motor and a fixing frame, the inner side of the fixing frame is respectively provided with an upper leveling roller and a lower leveling roller, the surface of the rack main body is provided with a mounting block, the inside of the mounting block is provided with a forward and reverse motor, the rotating shaft of the forward and reverse motor is connected with a gear, the outer side of the gear is respectively meshed with a first rack and a second rack, the outer side of the first rack and the second rack is connected with a sliding block, the top of the first rack and the second rack is connected with a guide plate, the outer side of the guide plate is connected with a guide rod.

[0006] Preferably, the sliding block and the mounting block form a sliding structure, and the guide rod and the mounting block form a sliding structure.

[0007] Preferably, the guide plate is T-shaped in shape, and the material of the guide plate is stainless steel.

[0008] Preferably, the front of the rack body is provided with a support frame, and the top of the support frame is provided with a movable roller.

[0009] Preferably, the support frame is connected with a connecting block near the two sides of the rack body, and the front of the rack body is provided with a fixed block.

[0010] Preferably, the inside of the fixed block is slidably connected with a pin, and the pin and the fixed block are jointly connected with a compression spring.

[0011] Preferably, the front of the pin is provided with a clamping groove, the outside of the fixed block is connected with a connecting shaft, and the outside of the connecting shaft is rotatably connected with a clamping block.

[0012] Compared with the prior art, the leveling machine has the advantages that: when the forward and reverse motor rotates forward, the rotating shaft can drive the gear to rotate, the gear can engage the first rack and the second rack to move, the first rack and the second rack can drive the sliding block and the two groups of guide plates to move towards each other, when one end of the aluminum plate after leveling moves out between the upper leveling roller and the lower leveling roller, it can fall on the movable roller, which can support and receive the leveled aluminum plate, thereby reducing the labor intensity of personnel.

[0013] 1. The leveling machine is an important aluminum plate processing equipment, which can make the surface of the aluminum plate flat, thereby facilitating subsequent aluminum plate processing operation. When the traditional aluminum plate enters between the upper leveling roller and the lower leveling roller, position deviation is easily caused, which reduces the aluminum plate leveling quality and easily damages the equipment. When the forward and reverse motor rotates forward, the rotating shaft can drive the gear to rotate, the gear can engage the first rack and the second rack to move, the first rack and the second rack can drive the sliding block and the two groups of guide plates to move towards each other, the sliding block can slide with the mounting block when moving, and the forward and reverse motor can be stopped when the two groups of guide plates are about to move to the surfaces of the two sides of the aluminum plate. At this time, the aluminum plate is located between the two groups of guide plates, so that the worker can push and level the aluminum plate. The aluminum plate is guided and limited by the two groups of guide plates during movement, the worker can stably push the aluminum plate, the aluminum plate between the upper leveling roller and the lower leveling roller is not easy to produce position deviation, thereby ensuring the aluminum plate leveling quality and safe operation of the equipment.

[0014] 2. The leveling machine needs to level different lengths of aluminum plates during use. Once the aluminum plate is long, the end of the leveled aluminum plate will be suspended and bent when moving out from between the upper and lower leveling rollers, so that the surface of the leveled aluminum plate is still uneven. Manual material receiving is laborious and increases the labor of personnel. When the clamping block rotates and moves out from the clamping groove, the compression spring in the compressed state can be elastically reset. When the compression spring is reset, the clamping pin can be moved. When the other set of clamping grooves on the clamping pin move to the specified position, the clamping block can be clamped in the other set of clamping grooves on the clamping pin, so that the clamping pin cannot continue to reset. At this time, the end of the clamping pin can be moved to the front of the connecting block and the connecting block is limited, so that the support frame is installed on the front of the rack main body. The height of the movable roller on the support frame is the same as the height of the lower leveling roller. When the end of the leveled aluminum plate moves out from between the upper and lower leveling rollers, it can fall on the movable roller. The movable roller can support and receive the leveled aluminum plate, so that personnel do not need to manually receive materials, and the labor of personnel can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a front view structural schematic diagram of the utility model;

[0016] Figure 2 It is a top view structural schematic diagram of the utility model;

[0017] Figure 3 It is a top view sectional structure schematic diagram of the utility model installation block;

[0018] Figure 4 It is a left view structural schematic diagram of the utility model guide plate;

[0019] Figure 5 It is a front view sectional structure schematic diagram of the utility model fixed block;

[0020] Figure 6 It is a front view sectional structure schematic diagram of the utility model Figure 5 Enlarged structural schematic diagram of A.

[0021] In the drawing: 1, rack main body; 2, driving motor; 3, fixed frame; 4, upper leveling roller; 5, lower leveling roller; 6, installation block; 7, forward and reverse motor; 8, gear; 9, first rack; 10, second rack; 11, sliding block; 12, guide plate; 13, guide rod; 14, support frame; 15, movable roller; 16, connecting block; 17, fixed block; 18, clamping pin; 19, compression spring; 20, clamping groove; 21, connecting shaft; 22, clamping block. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0023] Please refer to Figures 1-5 It can be known that the utility model provides a kind of technical scheme: a leveling machine that can be guided and limited, comprising: rack main body 1, drive motor 2, fixed frame 3, upper leveling roller 4 and lower leveling roller 5, the top of rack main body 1 is respectively equipped with drive motor 2 and fixed frame 3, the inner side of fixed frame 3 is respectively equipped with upper leveling roller 4 and lower leveling roller 5, the surface of rack main body 1 is equipped with mounting block 6, mounting block 6 is equipped with reversible motor 7 in the inside, the rotating shaft of reversible motor 7 is connected with gear 8, the outer side of gear 8 is respectively engaged with first rack 9 and second rack 10, the outer side of first rack 9 and second rack 10 is connected with sliding block 11, the top of first rack 9 and second rack 10 is connected with guide plate 12, the outer side of guide plate 12 is connected with guide rod 13, sliding structure is formed between sliding block 11 and mounting block 6, sliding structure is formed between guide rod 13 and mounting block 6, the shape of guide plate 12 is T-shaped, and the material of guide plate 12 is stainless steel.

[0024] When being implemented specifically, leveling machine is an important aluminum plate processing equipment, the surface of aluminum plate can be made flat by leveling machine, so that subsequent aluminum plate working operation is facilitated, when traditional aluminum plate enters between upper leveling roller 4 and lower leveling roller 5, position deviation is prone to occur, which leads to the reduction of aluminum plate leveling quality, and equipment is also prone to damage, aluminum plate can be inserted into between rear upper leveling roller 4 and lower leveling roller 5 first, then reversible motor 7 is started, when reversible motor 7 is forward, rotating shaft can drive gear 8 to rotate, when gear 8 rotates, first rack 9 and second rack 10 can be driven to move by engaging, when first rack 9 and second rack 10 move, sliding block 11 and two groups of guide plates 12 can be moved towards each other, when sliding block 11 moves, it can slide with mounting block 6, when guide plate 12 moves, it can drive guide rod 13 to slide with mounting block 6, when two groups of guide plates 12 are about to move to the surface of both sides of aluminum plate, reversible motor 7 can be stopped, at this time, aluminum plate is located between two groups of guide plates 12, so that workers can push and level aluminum plate.

[0025] Please refer to Figure 1As can be seen, during the movement of the aluminum plate, the two sets of guide plates 12 can guide and limit the aluminum plate, and the personnel can push the aluminum plate stably, so that the aluminum plate between the upper leveling roller 4 and the lower leveling roller 5 is not prone to positional displacement, thereby ensuring the leveling quality of the aluminum plate and the safe operation of the equipment.

[0026] See Figure 1 , Figure 2 , Figure 5 and Figure 6 It can be seen that a support frame 14 is provided at the front of the main frame 1, and a movable roller 15 is installed on the top of the support frame 14. Connecting blocks 16 are connected to both sides of the support frame 14 near the main frame 1. A fixing block 17 is installed at the front of the main frame 1. A locking pin 18 is slidably connected inside the fixing block 17. A compression spring 19 is connected between the locking pin 18 and the fixing block 17. A slot 20 is opened at the front of the locking pin 18. A connecting shaft 21 is connected to the outside of the fixing block 17. A locking block 22 is rotatably connected to the outside of the connecting shaft 21. The size of the slot 20 matches the size of the locking block 22.

[0027] In practical implementation, when using the leveling machine, it is necessary to level aluminum plates of different lengths. If the aluminum plate is too long, one end of the leveled aluminum plate may be suspended and bent when it moves out from between the upper leveling roller 4 and the lower leveling roller 5, resulting in an uneven surface after leveling. Manually receiving the material is laborious and increases the workload. The support frame 14 can be placed on the front surface of the machine frame 1, so that the two sets of connecting blocks 16 on the support frame 14 can move into the corresponding fixed blocks 17. At this time, the two sets of locking blocks 22 can be pulled away from the locking pins 18. When the locking blocks 22 move, they can be rotated through the connecting shaft 21. When the locking blocks 22 move from a set of locking slots 2 When the internal rotation is removed, the compression spring 19, which is in a compressed state, can be elastically reset. When the compression spring 19 is reset, it can drive the locking pin 18 to move. When the other set of slots 20 on the locking pin 18 moves to the designated position, the locking block 22 can be locked in the other set of slots 20 on the locking pin 18, so that the locking pin 18 cannot continue to reset. And the elastic force of the compression spring 19 can make the locking block 22 less likely to loosen in the other set of slots 20. At this time, the end of the locking pin 18 can move to the front of the connecting block 16 and limit the connecting block 16, thereby installing the support frame 14 at the front of the machine frame body 1. The height of the movable roller 15 on the support frame 14 is the same as the height of the lower leveling roller 5.

[0028] See Figure 1 , Figure 2 , Figure 5 and Figure 6It can be known that when the one end of the aluminum plate after leveling is moved out from between the upper leveling roller 4 and the lower leveling roller 5, the leveled aluminum plate can be supported and received by the movable roller 15, so that manual receiving of the aluminum plate is not needed, and the labor of the personnel can be reduced.

[0029] In summary, when the leveling machine with the guiding and limiting function is used, the one end of the aluminum plate can be inserted between the upper leveling roller 4 and the lower leveling roller 5, and then the forward and reverse motor 7 is started. When the forward and reverse motor 7 is rotated in the forward direction, the gear 8 can be rotated by the rotating shaft, and when the gear 8 is rotated, the first rack 9 and the second rack 10 can be driven to move by meshing. The aluminum plate can be guided and limited by the two groups of guide plates 12, the aluminum plate can be stably pushed by the personnel, the aluminum plate between the upper leveling roller 4 and the lower leveling roller 5 is not easy to produce position deviation, the leveling quality of the aluminum plate and the safe operation of the equipment are ensured, the leveled aluminum plate can be supported and received by the movable roller 15, so that manual receiving of the aluminum plate is not needed, and the labor of the personnel can be reduced. The contents not described in detail in the description belong to the prior art known by the professional technical personnel in the field.

[0030] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A guided and limited leveling machine comprising: The rack body (1), the driving motor (2), the fixed frame (3), the upper leveling roller (4) and the lower leveling roller (5) are characterized by: The top of the rack body (1) is respectively provided with the driving motor (2) and the fixed frame (3), and the inner side of the fixed frame (3) is respectively provided with the upper leveling roller (4) and the lower leveling roller (5); The surface of the rack body (1) is provided with the mounting block (6), the inside of the mounting block (6) is provided with the reversible motor (7), the rotating shaft of the reversible motor (7) is connected with the gear (8), the outer side of the gear (8) is respectively connected with the first rack (9) and the second rack (10), the outer side of the first rack (9) and the second rack (10) is connected with the sliding block (11), the top of the first rack (9) and the second rack (10) is connected with the guide plate (12), and the outer side of the guide plate (12) is connected with the guide rod (13).

2. The guided and limited leveling machine according to claim 1, characterized in that: The sliding block (11) and the mounting block (6) form a sliding structure, and the guide rod (13) and the mounting block (6) form a sliding structure.

3. The guided and limited leveling machine according to claim 1, wherein: The guide plate (12) is in the shape of T, and the material of the guide plate (12) is stainless steel.

4. The guided and limited leveling machine according to claim 1, wherein: The front of the rack body (1) is provided with the support frame (14), and the top of the support frame (14) is provided with the movable roller (15).

5. The guided and limited leveling machine according to claim 4, characterized in that: The two sides of the support frame (14) close to the rack body (1) are connected with the connecting block (16), and the front of the rack body (1) is provided with the fixed block (17).

6. The guided and limited leveling machine according to claim 5, wherein: The inside of the fixed block (17) is slidably connected with the pin (18), and the pin (18) and the fixed block (17) are jointly connected with the compression spring (19).

7. The guided and limited leveling machine according to claim 6, characterized in that: The front of the pin (18) is provided with the clamping groove (20), the outer side of the fixed block (17) is connected with the connecting shaft (21), and the outer side of the connecting shaft (21) is rotatably connected with the clamping block (22).