Positioning mechanism for machine frame machining
By combining a support frame, baffle, guide rail, carriage, and strong magnet, the problem of inaccurate positioning and structural wear caused by debris during the cutting of aluminum alloy profiles is solved, achieving precise cutting and extended structural life.
Patent Information
- Application Number
- CN202520340769.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-28
AI Technical Summary
During the cutting of aluminum alloy profiles for machine frames, debris can easily cover and wear down measuring tools, affecting the positioning effect, resulting in inaccurate positioning and severe structural wear.
It adopts a combination structure of bracket, stop, guide rail, carriage, strong magnet and laser rangefinder. The carriage guides the positioning plate, and the magnetic attraction of the strong magnet drives the linkage block to move. The laser rangefinder measures the distance, avoiding debris from blocking the distance. Combined with the sealed shell, the rangefinder and linkage block are protected and wear is reduced.
It enables precise cutting of aluminum alloy profiles, reduces tool wear, extends the service life of the structure, and ensures the accuracy and stability of the cutting length.
Smart Images

Figure CN223848220U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to rack production and processing technical field, concretely is a kind of positioning mechanism of rack processing. BACKGROUND
[0002] Rack is the frame structure for supporting and fixing equipment, components and the like, and is widely used in many fields such as machinery and electronics. Racks are mainly made of steel, aluminum alloy, cast iron, engineering plastics, composite materials and other materials. Among them, aluminum alloy racks are mainly assembled into shape after cutting aluminum alloy profiles. They have the effects of convenient modular assembly, light weight, high strength, corrosion resistance and the like. During the cutting process, the cutting length needs to be ensured by a positioning mechanism.
[0003] When cutting aluminum profiles of the rack, the distance between the positioning mechanism and the cutting knife is usually measured by setting a scale gauge on the cutting machine. However, aluminum alloy profiles will generate debris during the cutting process, which can easily cover and even wear the gauge, thereby affecting the positioning effect. SUMMARY
[0004] Therefore, the utility model aims to provide a positioning mechanism for rack processing to solve the technical problems mentioned in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a positioning mechanism for rack processing, comprising a support, a baffle and a sealed shell are connected to one side of the outer surface and the back of the support, and a guide rail is connected inside each of the two baffles. A sliding carriage is connected to the bottom of each of the two guide rails, and a positioning plate is connected between the two sliding carriages. A first strong magnet is installed in the middle of the bottom of each of the two sliding carriages. A laser range finder is installed inside one side of each of the two sealed shells. A linkage block is connected inside each of the two sealed shells, and a second strong magnet is installed in the middle of the top of each of the two linkage blocks.
[0006] By adopting the above technical scheme, the worker slides the positioning plate, and the positioning plate is guided and supported by the sliding carriage and the inverted T-shaped guide rail during the sliding. The setting of the baffle prevents the falling aluminum alloy debris from falling on the contact surface of the sliding carriage and the guide rail, reduces the wear of the structure and prolongs the service life of the structure. The sliding carriage drives the first strong magnet to displace, and the second strong magnet is affected by the magnetic attraction of the first strong magnet to drive the linkage block to displace. At this time, the distance between the laser range finder and the linkage block is measured to measure the distance between one end of the aluminum alloy profile and the cutting blade. The laser range finder, linkage block and second strong magnet are surrounded by the sealed shell to avoid the aluminum alloy debris from blocking the laser range finder and increasing the wear of the linkage block.
[0007] Further, the guide rail section is inverted T-shaped, and the blocking frame section is n-shaped.
[0008] By adopting the above technical scheme, the staff slides the positioning plate, and the positioning plate is guided and supported by the sliding frame and the inverted T-shaped guide rail during the sliding process. The setting of the blocking frame prevents the falling aluminum alloy scraps from falling on the contact surface of the sliding frame and the guide rail, reduces the structural wear and tear, and prolongs the service life of the structure.
[0009] Further, the sliding frame is slidably connected with the guide rail.
[0010] By adopting the above technical scheme, the cutting length is adjusted by sliding the positioning plate, and the positioning plate is guided by the sliding frame during the sliding process. The sliding frame drives the first strong magnet to displace.
[0011] Further, the first strong magnet and the second strong magnet are both neodymium iron boron magnets.
[0012] By adopting the above technical scheme, the magnetic property of the neodymium iron boron magnet is strong. Even if there is a certain gap between the first strong magnet and the second strong magnet, the magnetic attraction of the first strong magnet can still drive the second strong magnet to displace.
[0013] Further, the linkage block is slidably connected with the sealing shell, and the linkage block is located directly below the sliding frame.
[0014] By adopting the above technical scheme, the sliding frame drives the first strong magnet to displace, so that the second strong magnet is affected by the magnetic attraction of the first strong magnet and drives the linkage block to displace. At this time, the distance between the laser range finder and the linkage block is measured, so that the distance between one end of the aluminum alloy profile and the cutting blade is measured.
[0015] Further, the top of the support is connected with a top frame, and the top of the top frame is provided with a first air cylinder. The output end of the first air cylinder is connected with a protective cover, and the side of the protective cover is provided with a motor. The output end of the motor is connected with a cutting blade. The top of the support is provided with four second air cylinders on both sides, and the output ends of the four second air cylinders are connected with clamping plates. The top of the two sliding frames is penetrated by a limiting bolt.
[0016] By adopting the technical scheme, after the position of the positioning plate is adjusted, the staff tightens the limiting bolt against the stop frame, and limits through friction, thereby reducing the phenomenon of random displacement of the positioning plate, then the staff pushes the aluminum alloy profile, and the cutting position of the aluminum alloy profile is limited as the aluminum alloy profile is displaced to abut against the positioning plate; then the staff starts the first air cylinder, the motor and the second air cylinder; after the second air cylinder is started, the output end drives the clamping plate to displace towards the aluminum alloy profile, thereby clamping the aluminum alloy profile; after the motor is started, the output end drives the cutting piece to rotate, after the first air cylinder is started, the output end drives the protective cover, the motor and the cutting piece to move downwards, and the cutting piece moves downwards in the rotating process, thereby cutting the aluminum alloy profile into two parts, so as to be used for assembling a production rack subsequently.
[0017] Further, the support is internally connected with a plurality of rollers, and the plurality of rollers are equidistantly distributed.
[0018] By adopting the technical scheme, the staff places the aluminum alloy profile on the rollers, then pushes the aluminum alloy profile, and reduces the frictional resistance when the aluminum alloy profile translates through the rotation of the rollers.
[0019] Further, the slide is connected with brushes on both sides of the bottom, and the brushes are in the shape of a Chinese character "kou".
[0020] By adopting the technical scheme, the shape of the brush can surround the first strong magnet, thereby sweeping away the aluminum alloy scraps around the first strong magnet, so as to reduce the abrasion phenomenon.
[0021] Further, the brush is in contact with the top of the sealing shell.
[0022] By adopting the technical scheme, the displacement of the slide also drives the displacement of the brush, thereby sweeping away the scraps on the top of the sealing shell, and reducing the abrasion of the first strong magnet.
[0023] Further, the linkage block is made of polytetrafluoroethylene material.
[0024] By adopting the technical scheme, the linkage block is made of polytetrafluoroethylene material, the surface friction coefficient is low, and the linkage block is wear-resistant, thereby prolonging the service life of the linkage block.
[0025] In summary, the utility model mainly has the following beneficial effects:
[0026] 1. The utility model discloses a sealing shell, laser range finder, linkage block and the setting of second strong magnet, and the magnetic attraction of second strong magnet is influenced by first strong magnet and drives linkage block displacement, and the distance between laser range finder and linkage block is measured, thereby the distance between aluminium alloy profile one end and cutting piece is measured, and it is convenient for accurate cutting, and the laser range finder, linkage block and second strong magnet are surrounded through the setting of sealing shell, avoid aluminium alloy scrap to shield laser range finder and increase the wear of linkage block, avoid the covering and wear of measuring tool by aluminium alloy scrap,
[0027] 2. The utility model discloses the setting of slide, positioning plate and first strong magnet, and the position of slide positioning plate is adjusted to adjust cutting length, and slide guides positioning plate during, and slide will drive first strong magnet displacement, so as to be convenient for the magnetic attraction of first strong magnet to drive second strong magnet displacement, push after aluminium alloy profile, and aluminium alloy profile will resist positioning plate, thereby limiting the cutting position of aluminium alloy profile, convenient to the positioning of aluminium alloy profile cutting length,
[0028] 3. The utility model discloses the setting of fender, guide rail and slide, and the slide of fender is supported to the translation of positioning plate, and the setting of fender makes the aluminium alloy scrap that falls not easy to fall in the contact surface of slide and guide rail, reduces the wear and tear of structure to prolong the service life of structure, reduces the wear and tear when positioning plate displacement. ACCURACY
[0029] Figure 1 It is the structure schematic diagram of the utility model;
[0030] Figure 2 It is the fender cross section structure schematic diagram of the utility model;
[0031] Figure 3 It is the structure of the utility model's Figure 2 Enlarged view of A place in the
[0032] Figure 4 It is the fender explosion structure schematic diagram of the utility model;
[0033] Figure 5 It is the structure of the utility model's Figure 4 Enlarged view of B place in the
[0034] In the drawing: 1, support; 2, top frame; 3, first cylinder; 4, protective cover; 5, motor; 6, cutting piece; 7, second cylinder; 8, clamping plate; 9, roller; 10, fender; 11, guide rail; 12, slide; 13, positioning plate; 14, first strong magnet; 15, brush; 16, sealing shell; 17, laser range finder; 18, linkage block; 19, second strong magnet. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are used only for explaining the utility model, and cannot be understood as limiting the utility model.
[0036] The embodiments will be described below according to the overall structure of the utility model.
[0037] Embodiment one:
[0038] A positioning mechanism for rack machining, as shown in Figures 1-5 The positioning mechanism comprises a support 1, a baffle 10 and a sealing shell 16 are connected to one side of the outer surface and the back of the support 1, the cross section of the baffle 10 is in the shape of "n", guide rails 11 are connected to the inside of the two baffles 10, the cross section of the guide rails 11 is in the shape of inverted "T", sliding frames 12 are connected to the bottom of the two guide rails 11, the sliding frames 12 are slidingly connected with the guide rails 11, a positioning plate 13 is connected between the two sliding frames 12, first strong magnets 14 are installed in the middle of the bottom of the two sliding frames 12, laser range finders 17 are installed in the inside of the two sealing shells 16, linkage blocks 18 are connected to the inside of the two sealing shells 16, the linkage blocks 18 are slidingly connected with the sealing shells 16, the linkage blocks 18 are located directly below the sliding frames 12, second strong magnets 19 are installed in the middle of the top of the two linkage blocks 18, the first strong magnets 14 and the second strong magnets 19 are neodymium-iron-boron magnets, the staff slides the positioning plate 13, the positioning plate 13 is guided and supported by the sliding frames 12 and the inverted T-shaped guide rails 11 during the sliding, and the setting of the baffles 10 makes the falling aluminum alloy scraps not easy to fall on the contact surface of the sliding frames 12 and the guide rails 11, reduces the structural wear and tear and thus prolongs the service life of the structure; the sliding frames 12 will drive the first strong magnets 14 to displace, the second strong magnets 19 are affected by the magnetic attraction of the first strong magnets 14 and drive the linkage blocks 18 to displace, at this time, the distance between the linkage blocks 18 and the laser range finders 17 is measured by the laser range finders 17, so that the distance between one end of the aluminum alloy profile and the cutting piece 6 is measured, and the laser range finders 17, the linkage blocks 18 and the second strong magnets 19 are surrounded by the setting of the sealing shells 16, so as to avoid that the aluminum alloy scraps shield the laser range finders 17 and increase the wear of the linkage blocks 18.
[0039] Reference is made to Figure 1In the above embodiment, the top of the support 1 is connected with the top frame 2, the top of the top frame 2 is provided with the first air cylinder 3, the output end of the first air cylinder 3 is connected with the protective cover 4, one side of the protective cover 4 is provided with the motor 5, the output end of the motor 5 is connected with the cutting piece 6, the top of the support 1 is provided with four second air cylinders 7 on both sides respectively, the output end of the four second air cylinders 7 is connected with the clamping plate 8, the staff starts the first air cylinder 3, the motor 5 and the second air cylinder 7; the output end of the second air cylinder 7 drives the clamping plate 8 to displace towards the aluminum alloy profile after starting, so as to clamp the aluminum alloy profile; the output end of the motor 5 drives the cutting piece 6 to rotate after starting, the output end of the first air cylinder 3 drives the protective cover 4, the motor 5 and the cutting piece 6 to move downwards after starting, the cutting piece 6 moves downwards in the process of rotating, so as to cut the aluminum alloy profile into two parts, so as to facilitate subsequent assembly production of the rack; the top of the two carriages 12 is penetrated by the limiting bolt 20, after adjusting the position of the positioning plate 13, the staff tightens the limiting bolt 20 against the stop frame 10, and the limiting is carried out through the friction force, so as to reduce the phenomenon of random displacement of the positioning plate 13; a plurality of rollers 9 are connected in the support 1, the plurality of rollers 9 are distributed at equal intervals, after preparation, the staff places the aluminum alloy profile on the roller 9, and then the staff pushes the aluminum alloy profile, the friction resistance of the aluminum alloy profile during translation is reduced through the rotation of the roller 9, and the aluminum alloy profile is made to abut against the positioning plate 13 with the displacement of the aluminum alloy profile, so as to limit the cutting position of the aluminum alloy profile.
[0040] Embodiment two:
[0041] On the basis of the above embodiment one, in order to reduce the structure wear, the following settings are made.
[0042] Reference Figures 2-5 In the above embodiment, the bottom of the carriage 12 is connected with the brush 15, the brush 15 is in the shape of "mouth", the brush 15 is in contact with the top of the sealing shell 16, the displacement of the carriage 12 also drives the displacement of the brush 15, so as to sweep away the debris on the top of the sealing shell 16, and reduce the wear of the first strong magnet 14; the gap is left between the bottom of the first strong magnet 14 and the top of the sealing shell 16, the existence of the gap can further reduce the wear of the first strong magnet 14.
[0043] Embodiment three:
[0044] On the basis of the above embodiment one, in order to prolong the service life of the structure, the following settings are made.
[0045] Reference Figure 2 and Figure 3 In the above embodiment, the linkage block 18 is made of polytetrafluoroethylene material, the linkage block 18 is made of polytetrafluoroethylene material, the surface friction coefficient is low, and it is more wear-resistant, so as to prolong the service life of the linkage block 18.
[0046] The implementation principle of the utility model discloses: first, the staff slides the positioning plate 13, and the positioning plate 13 is guided and supported through the slide 12 and the inverted T-shaped guide rail 11 during, and the setting of the baffle 10 makes the falling aluminum alloy scrap not easy to fall in the contact surface of the slide 12 and the guide rail 11, reduces structural wear and tear and thus prolongs the service life of the structure;And the slide 12 will drive the first strong magnet 14 displacement, and the second strong magnet 19 is affected by the magnetic attraction of the first strong magnet 14 and drives the linkage block 18 displacement, at this time the distance between the laser range finder 17 and the linkage block 18 is measured, and thus the distance between the aluminum alloy profile one end and the cutting piece 6 is measured;And the linkage block 18 is of polytetrafluoroethylene material, the surface friction coefficient is low, and it is more wear-resistant, and thus the service life of the linkage block 18 is prolonged;The displacement of the slide 12 will also drive the brush 15 displacement, and thus the scrap on the top of the sealing shell 16 is swept away, and the wear of the first strong magnet 14 is reduced;At the same time, the laser range finder 17, the linkage block 18 and the second strong magnet 19 are surrounded through the setting of the sealing shell 16, the laser range finder 17 is avoided to be shielded by the aluminum alloy scrap, and the wear of the linkage block 18 is increased;
[0047] After adjusting the position of the positioning plate 13, the staff tightens the limiting bolt 20 against the baffle 10, and the limiting is carried out through the friction force, so that the phenomenon of arbitrary displacement of the positioning plate 13 is reduced, the limiting structure can also be selected in other ways, and the limiting method of the positioning plate 13 in the technical scheme is only a simple example, not the main protection content, and the specific limiting method is not limited;
[0048] After preparation, the staff places the aluminum alloy profile on the roller 9, then pushes the aluminum alloy profile, reduces the frictional resistance when the aluminum alloy profile translates through the rotation of the roller 9, and makes the aluminum alloy profile abut against the positioning plate 13 along with the displacement of the aluminum alloy profile, so as to limit the cutting position of the aluminum alloy profile;Then the staff starts the first air cylinder 3, the motor 5 and the second air cylinder 7;The output end of the second air cylinder 7 drives the clamping plate 8 to displace towards the aluminum alloy profile after starting, so as to clamp the aluminum alloy profile;The output end of the motor 5 drives the cutting piece 6 to rotate after starting, and the output end of the first air cylinder 3 drives the protective cover 4, the motor 5 and the cutting piece 6 to move downwards after starting, so that the cutting piece 6 cuts the aluminum alloy profile into two parts in the process of rotating, so as to be convenient for subsequent assembly production rack.
[0049] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without the creative contribution after reading the specification without departing from the principles and the purpose of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.
Claims
1. A positioning mechanism for rack machining, comprising a support (1), characterised in that: The support (1) is connected with a baffle (10) and a sealing shell (16) on the outer surface and the back, and the two baffles (10) are connected with guide rails (11) inside, the bottom of the two guide rails (11) is connected with carriages (12), the two carriages (12) are connected with positioning plates (13) between them, and the first strong magnet (14) is installed in the middle of the bottom of the two carriages (12); the inside of the two sealing shells (16) is installed with a laser range finder (17) on one side, and the inside of the two sealing shells (16) is connected with linkage blocks (18), and the second strong magnet (19) is installed in the middle of the top of the two linkage blocks (18).
2. The gantry machining positioning mechanism of claim 1, wherein: The guide rail (11) is in inverted "T" shape in cross section, and the baffle (10) is in "n" shape in cross section.
3. The gantry machining positioning mechanism of claim 2, wherein: The carriage (12) is connected with the guide rail (11) in sliding mode.
4. The gantry machining positioning mechanism of claim 1, wherein: The first strong magnet (14) and the second strong magnet (19) are both neodymium iron boron magnets.
5. The gantry machining positioning mechanism of claim 3, wherein: The linkage block (18) is connected with the sealing shell (16) in sliding mode, and the linkage block (18) is located directly below the carriage (12).
6. The gantry machining positioning mechanism of claim 1, wherein: The top of the support (1) is connected with a top support (2), and the first cylinder (3) is installed on the top of the top support (2), the output end of the first cylinder (3) is connected with a protective cover (4), one side of the protective cover (4) is installed with a motor (5), the output end of the motor (5) is connected with a cutting blade (6), the top of the support (1) is installed with four second cylinders (7) on both sides, the output end of the four second cylinders (7) is connected with clamping plates (8), and the top of the two carriages (12) is penetrated by limiting bolts (20).
7. The gantry machining positioning mechanism of claim 6, wherein: The inside of the support (1) is connected with a plurality of rollers (9), and the plurality of rollers (9) are equidistantly distributed.
8. The gantry machining positioning mechanism of claim 3, wherein: The bottom of the carriage (12) is connected with a brush (15) on both sides, and the brush (15) is in "mouth" shape.
9. The gantry machining positioning mechanism of claim 8, wherein: The brush (15) is in contact with the top of the sealing shell (16).
10. The gantry machining positioning mechanism of claim 5, wherein: The linkage block (18) is made of polytetrafluoroethylene material.