Pilot helmet with bone conduction structure

By integrating bone conduction technology into the pilot's helmet, sound vibrations are transmitted to the skull using a bone conduction unit, solving the sound conduction problem of traditional helmets in noisy environments and improving the pilot's communication efficiency and safety.

CN223860269UActive Publication Date: 2026-02-03HUNAN LONGTE TECH CO LTD
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Patent Information

Application Number
CN202520406057.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-11-12
Filing Date
2025-03-10
Publication Date
2026-02-03
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Traditional pilot helmets have poor sound transmission in high-noise environments, resulting in unclear communication and affecting flight safety and efficiency.

Method used

Integrating bone conduction technology into a pilot's helmet transmits sound vibrations to the skull via a bone conduction unit, combined with a detachable assembly structure and lining material to ensure clear sound transmission.

Benefits of technology

Maintaining clear audio reception in high-noise environments enhances communication experience and information exchange efficiency, thereby improving flight safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The pilot helmet with the bone conduction structure comprises an outer shell and a lining arranged on the inner side of the outer shell in a lining mode, earphone covers are formed in the positions, corresponding to ears of the helmet, of the inner side of the outer shell, and each earphone cover comprises a leather shell and a soft lining formed on the inner side of the leather shell. A bone conduction unit is formed on the earphone cover and corresponds to an area close to the face of a wearer. The communication system is comfortable to wear, can ensure the definition and comfort of communication, can effectively improve the communication quality in a high-noise environment in a flight process, and ensures the smooth proceeding of a flight task.
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Description

Technical Field

[0001] This utility model relates to a communication auxiliary structure in head protection devices, specifically to a pilot helmet with a bone conduction structure. Background Technology

[0002] Helmet communication technology is a technology that allows users to communicate and interact wirelessly through helmet devices, primarily through components such as sensors, microphones, headphones, and displays integrated within the helmet. This technology is commonly found in military, aviation, virtual reality, and augmented reality fields, enabling functions such as voice communication, data transmission, and location tracking, allowing users to communicate and collaborate efficiently with other users or systems while wearing the helmet.

[0003] For pilot helmets, the quality of helmet communication technology directly affects the accuracy and efficiency of communication and information exchange during flight, and indirectly impacts flight safety. Traditional pilot helmets typically use air-conduction headphones to transmit sound, meaning sound is delivered to the user's ear via traditional headphones. In noisy environments, especially the high noise levels generated during flight, the sound transmission effect is severely affected, easily leading to unclear sound transmission and consequently causing errors when pilots hear instructions or communications.

[0004] Bone conduction technology is a technique that uses vibrations of the skull to transmit sound. It converts sound into vibrations through bone conduction headphones, which directly cause corresponding fluctuations in the perilymph via the skull, stimulating the cochlea to produce hearing. The advantage of bone conduction technology lies in its ability to provide better sound transmission in noisy environments, especially for pilots facing high-noise and complex conditions. It ensures clear transmission of sound information, helping pilots receive clear instructions while maintaining awareness of their surroundings in noisy environments. Integrating bone conduction technology with pilot equipment can further enhance the pilot's communication experience and information exchange efficiency. Utility Model Content

[0005] The technical problem solved by this invention is to provide a pilot helmet with a bone conduction structure, which can overcome the defects in the above-mentioned technical background.

[0006] The technical problem solved by this utility model is achieved by the following technical solution:

[0007] A pilot helmet with bone conduction structure includes an outer shell and an inner liner fitted inside the outer shell. An earphone cover is formed on the inner side of the outer shell corresponding to the ear position of the helmet. The earphone cover includes a leather shell and a soft inner liner formed inside the leather shell. A bone conduction unit is formed on the area of ​​the earphone cover that is in contact with the wearer's face.

[0008] As a further limitation, the liner is formed with a blind groove at the position corresponding to the headphone cover, and the headphone cover is a detachable assembly structure in the blind groove. The detachable assembly method of the headphone cover in the blind groove is one or a combination of Velcro, fastener, and screw base.

[0009] As a further definition, the shell has an outer edge that can wrap around the wearer's ear plate on the outside, and the sensing part of the bone conduction unit is formed on the surface of the shell that is in contact with the wearer's face.

[0010] The sensing part of the bone conduction unit is preferably located on the skin at the zygomatic arch position corresponding to the cheekbone on the face or on the temporal bone at the position corresponding to the back of the ear.

[0011] The outer shell has anti-slip textured patterns on the side that contacts the wearer's face, while the sensing part of the bone conduction unit has a silicone adhesive layer on its surface.

[0012] The earphone cover has an accommodating layer formed on the inner side of the shell. The main unit of the bone conduction unit is detachably assembled in the accommodating layer and is communicatively connected to the sensing part. The detachable assembly method of the main unit of the bone conduction unit in the accommodating layer is Velcro, fastener, or a combination of both.

[0013] As a further limitation, the bone conduction unit is powered by a built-in lithium battery or a power source connected to the pilot's helmet.

[0014] As a further limitation, the soft lining is one or a combination of sound-absorbing sponge and inflatable air cushion;

[0015] The sound-absorbing sponge preferably has a density range of 25-30 kg / m³. 3 High-density sound-absorbing sponge;

[0016] When the soft lining uses an inflatable air cushion, the internal pressure of the inflatable air cushion is adjusted to improve the fit of the shell to the wearer's face.

[0017] Beneficial effects: This utility model provides a pilot helmet with a bone conduction structure. By integrating bone conduction technology with the headphone cover in the pilot helmet, it enables pilots to maintain clear sound information reception even in high-noise environments. While ensuring a comfortable wearing experience, it also improves the pilot's communication experience and information interaction efficiency, greatly enhancing the pilot's communication efficiency and flight safety. Attached Figure Description

[0018] Figure 1 This is a side view of a preferred embodiment of the present invention.

[0019] Figure 2This is a schematic diagram of the wearing style of a preferred embodiment of the present invention.

[0020] Figure 3 for Figure 2 A schematic diagram of the structure of the headphone cover.

[0021] The components include: 1. goggles; 2. helmet body; 3. earphone cover; 4. outer shell; 5. leather shell; 6. bone conduction unit main unit; 7. inner lining; 8. accommodating interlayer; 9. outer edge; 10. padding. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.

[0023] See Figures 1-3 A preferred embodiment of a pilot helmet with a bone conduction structure is disclosed. In this embodiment, the pilot helmet with a bone conduction structure is mainly used in the aviation field to provide pilots with an efficient and clear communication experience during flight. The helmet structure and function in this embodiment will be described in detail below.

[0024] like Figure 1 As shown, the main body of the helmet includes the helmet body 2, the visor 1, and the helmet strap (chin strap). The helmet body 2 includes an outer shell 4 as a protective structure. This outer shell 4 is made of lightweight, high-strength materials, such as carbon fiber composites, to reduce the burden on the pilot's head while ensuring strength. The inner side of the outer shell 4 is lined with an inner lining material 7 as an impact-resistant cushioning material. At the same time, a soft, breathable fabric (such as mesh fabric or moisture-wicking fabric) is formed on the inner surface of the inner lining material 7 as a skin-contact layer. When the pilot wears the helmet, the skin-contact layer is in close contact with the wearer's head, which can effectively absorb and help wick away the wearer's sweat, keeping the wearer dry and comfortable.

[0025] The helmet body 2 has pre-drilled mounting positions for the earcups 3 on both sides corresponding to the wearer's ears. Figure 1 At the position indicated by the dotted line, the inner lining material 7 has a recessed cavity that matches the size of the headphone cover 3, which serves as a blind groove for assembly, so that the headphone cover 3 can be assembled at this cavity position.

[0026] To facilitate the demonstration of the headphone cover 3 assembled in the helmet body 2, Figure 2 On the right side of the helmet body 2, corresponding to the position of the headphone cover 3, the outer shell 4 is removed to show the style of the headphone cover 3 and its position in the inner lining 7.

[0027] like Figure 2 and Figure 3As shown, the headphone cover 3 is composed of a leather shell 5 and a soft inner lining. The leather shell 5 is bowl-shaped, and an outer edge 9 is formed at the rim of the bowl. The outer surface of the outer edge 9 serves as the contact area of ​​the headphone cover 3, that is, the side that contacts the pilot's face. Similar to the structure of similar headphone covers in the prior art, a soft inner lining is formed on the inner side of the leather shell 5. This soft inner lining can be used to maintain the shape of the leather shell 5, improve wearing comfort, and isolate external noise.

[0028] In different embodiments, the soft liner can be sound-absorbing foam, an inflatable air cushion, or a combination of both. When using sound-absorbing foam, a high-density sound-absorbing foam with a density range of 25–30 kg / m³ can be selected. This type of foam has excellent sound absorption performance and good resilience, effectively isolating external noise while ensuring pilot comfort, providing a quieter auditory environment for the pilot. When the soft liner uses an inflatable air cushion, the internal pressure of the air cushion can be adjusted to adapt to different pilot face shapes, improving the fit between the headset and the pilot's face, and further isolating external noise.

[0029] The earphone cover 3 has a depth to accommodate the wearer's ear in a bowl-shaped cavity while reserving a space for a accommodating compartment 8. The two sides of the accommodating compartment 8 have soft lining to protect the contents placed in the accommodating compartment 8.

[0030] The pilot helmet incorporates a bone conduction unit within the earcup 3. This unit comprises a sensing unit and a main unit 6. The sensing unit is molded onto the surface of the outer edge 9 of the helmet shell 5, corresponding to the side of the body that it contacts. In different embodiments, the sensing unit can be positioned anywhere on the outer edge 9 corresponding to the side of the body that it contacts, but it is preferably positioned on the outer edge 9 corresponding to the cheekbone or behind the ear. These two locations have fixed skull structures and are areas with good sound conduction, ensuring the accuracy and stability of sound information acquisition. The main unit 6 is detachably mounted within the accommodating layer 8 of the earcup 3 and communicates with the sensing unit via a built-in connector cable. The main unit is powered by a built-in lithium battery or a power supply connected to the pilot helmet to ensure the continuity and stability of the bone conduction function.

[0031] In this embodiment, the outer edge 9 of the shell 5 is formed with anti-slip texture, while the corresponding sensing part of the bone conduction unit is formed with a silicone adhesive layer. The combination of the two can increase the fit and comfort of the earphone cover 3 to the human body.

[0032] In addition, the bone conduction unit host 6 has recording and bone voiceprint functions. It can be removed from the housing layer 8 after being separated from the sensing unit to provide confidentiality. It also facilitates maintenance and data backup.

[0033] In this embodiment, to enable the bone conduction unit host 6 to be detachable within the accommodating layer 8 and to ensure optimal positional stability of the bone conduction unit host 6 after assembly in the accommodating layer 8, the bone conduction unit host 6 has a Velcro fastener formed on its back side, and the inner liner 7 has a Velcro fastener formed on the bottom surface of the corresponding mounting blind slot. Simultaneously, the earphone cover 3 has a pad 10 formed in the middle of the back cover 5, with Velcro fasteners formed on both sides of the pad 10. The pad 10 secures the bone conduction unit host 6 placed in the accommodating layer 8 on its inner surface using the Velcro fasteners, while on its outer surface, the earphone cover 3 is entirely fixed to the mounting blind slot of the inner liner 7 using the Velcro fasteners. This design facilitates the replacement and maintenance of the earphone cover 3, and also allows pilots to adjust the position and angle of the earphone cover 3 and replace it with earphone covers of different sizes according to their individual needs.

[0034] In practical use, when the pilot wears the helmet, the soft lining of the earcups 3 fits snugly around the pilot's ears, isolating them from external noise. At the same time, the bone conduction unit converts sound into vibrations through its sensing components, transmitting them directly to the pilot's inner ear through the skull, allowing the pilot to clearly receive sound information even in noisy flight environments.

[0035] In summary, the pilot helmet with bone conduction structure proposed in this embodiment effectively solves the problem of poor sound conduction in noisy environments by integrating bone conduction technology and pilot helmet design, thereby improving the pilot's communication experience and information interaction efficiency, and further ensuring flight safety.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical content of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.

Claims

1. A pilot helmet with a bone conduction structure, characterized in that, It includes an outer shell and an inner liner fitted inside the outer shell. An earphone cover is formed inside the outer shell corresponding to the ear position of the helmet. The earphone cover includes a leather shell and a soft inner liner formed inside the leather shell. A bone conduction unit is formed on the earphone cover corresponding to the area that contacts the wearer's face. The shell has an outer edge that can wrap around the wearer's ear plate, while the sensing part of the bone conduction unit is formed on the surface of the shell that is in contact with the wearer's face.

2. The pilot helmet with bone conduction structure according to claim 1, characterized in that, The inner lining has a blind groove for assembly at the position corresponding to the headphone cover; the headphone cover is a detachable assembly structure in the blind groove, and the detachable assembly method is one or a combination of Velcro, fastener, and screw base.

3. The pilot helmet with bone conduction structure according to claim 1, characterized in that, The sensing part of the bone conduction unit is positioned on the skin corresponding to the zygomatic arch of the cheekbone on the face or the back of the ear on the temporal bone.

4. The pilot helmet with bone conduction structure according to claim 1, characterized in that, The outer shell has anti-slip textured patterns on the side that contacts the wearer's face, while the sensing part of the bone conduction unit has a silicone adhesive layer.

5. The pilot helmet with bone conduction structure according to claim 1, characterized in that, The earphone cover has an accommodating layer formed on the inner side of the shell. The main unit of the bone conduction unit is detachably assembled in the accommodating layer and is communicatively connected to the sensing part. The detachable assembly method of the main unit of the bone conduction unit in the accommodating layer is Velcro, fastener, or a combination of both.

6. The pilot helmet with bone conduction structure according to claim 1, characterized in that, The bone conduction unit is powered by a built-in lithium battery or a power source connected to the pilot's helmet.

7. The pilot helmet with bone conduction structure according to claim 1, characterized in that, The soft lining is one or a combination of sound-absorbing sponge and inflatable air cushion.

8. The pilot helmet with bone conduction structure according to claim 7, characterized in that, The sound-absorbing sponge has a density range of 25~30 kg / m³. 3 High-density sound-absorbing sponge.

9. The pilot helmet with bone conduction structure according to claim 7, characterized in that, When the soft lining uses an inflatable air cushion, the internal pressure of the inflatable air cushion is adjusted to improve the fit of the shell to the wearer's face.