Industrial dust collector with front cyclone separator

Abstract

The utility model discloses an industrial dust collector with a front cyclone separator, which comprises a movable frame, universal wheels are mounted at the bottom of the movable frame and used for supporting and moving the whole equipment, and fixing plates are fixedly mounted on the front side and the rear side of the movable frame through bolts respectively; the dust collection mechanism and the front cyclone separator are fixedly installed on the two sides of the fixing plate through bolts correspondingly. Large particles can be effectively separated through the front cyclone separator, the large particles are prevented from directly entering a filtering device of the dust collection mechanism, impact and abrasion of the large particles to the filtering device are reduced, and therefore the service life of the filtering device in the dust collection mechanism is remarkably prolonged. In the long-term use process, the replacement frequency of the filter device is reduced, the maintenance cost is reduced, the front separator is combined with the dust collector, so that the filter device is more convenient to use, two pieces of equipment do not need to be pushed, and an operator can operate the filter device conveniently; the device is simple in structure, convenient to operate and worthy of popularization.

Description

Technical Field

[0001] This utility model relates to the field of vacuum cleaning equipment, and more specifically, to an industrial vacuum cleaner with a pre-mounted cyclone separator. Background Technology

[0002] In traditional industrial vacuum cleaners, the cyclone separator and the main vacuum unit are usually independent devices. The cyclone separator separates large particles from the air, while the main vacuum unit further filters and collects fine dust. This means that in actual operation, both devices need to be operated and moved simultaneously, causing great inconvenience to workers, making the operation cumbersome and time-consuming. Furthermore, when large particles directly enter the filter of the main vacuum unit, they can cause clogging and reduce the filter's lifespan. Therefore, we propose an industrial vacuum cleaner with a pre-contained cyclone separator. Utility Model Content

[0003] The purpose of this invention is to provide an industrial vacuum cleaner with a pre-mounted cyclone separator to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: an industrial vacuum cleaner with a pre-mounted cyclone separator, comprising a movable frame, the bottom of which is equipped with casters for supporting and moving the entire device; fixed plates are bolted to the front and rear sides of the movable frame; the vacuuming mechanism and the pre-mounted cyclone separator are bolted to the sides of the fixed plates; one end of the vacuuming mechanism is connected to a connecting pipe; the top end of the pre-mounted cyclone separator is connected to a connecting pipe; the first connecting pipe and the second connecting pipe are connected in a sealed manner.

[0005] Preferably, the lower end of the dust collection mechanism is detachably provided with a collection mechanism one; the bottom end of the pre-cyclone separator is detachably provided with a collection mechanism two; the collection mechanism one and the collection mechanism two are detachably provided on both sides of the fixed plate.

[0006] Preferably, handles are fixedly installed on the left and right sides of the fixing plate by bolts; the handles are U-shaped.

[0007] Preferably, the externally movable parts of the collecting mechanism one and the collecting mechanism two are equipped with U-shaped pull rods.

[0008] Preferably, both the first and second collection mechanisms are provided with casters around their bottom edges.

[0009] Beneficial Effects: Compared with existing technologies, the beneficial effects of this invention are as follows: The pre-filter effectively separates large particles, preventing them from directly entering the filter of the vacuum cleaner mechanism. This reduces the impact and wear of large particles on the filter, significantly extending its service life. Over long-term use, it reduces the frequency of filter replacement, lowers maintenance costs, and the integration of the pre-filter with the vacuum cleaner makes it more convenient to use, eliminating the need to operate two separate devices, thus improving work efficiency. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of an industrial vacuum cleaner with a front-mounted cyclone separator proposed in this utility model.

[0011] Figure 2 This is a three-dimensional structural diagram of an industrial vacuum cleaner with a front-mounted cyclone separator proposed in this utility model.

[0012] Figure 3 This is a front view structural diagram of an industrial vacuum cleaner with a front-mounted cyclone separator proposed in this utility model.

[0013] In the attached diagram: 1-movable frame, 2-fixed plate, 3-handle, 4-caster wheel, 5-vacuuming mechanism, 6-collection mechanism one, 7-connecting pipe one, 8-pre-mounted cyclone separator, 9-collection mechanism two, 10-connecting pipe two, 11-pull rod, 12-moving wheel. Detailed Implementation

[0014] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0015] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0016] Example

[0017] Please refer to the accompanying drawings. In this embodiment of the invention, an industrial vacuum cleaner with a pre-cyclone separator includes a movable frame 1. The bottom of the movable frame 1 is equipped with casters 4 for supporting and moving the entire device. Fixed plates 2 are bolted to the front and rear sides of the movable frame 1. The vacuuming mechanism 5 and the pre-cyclone separator 8 are bolted to both sides of the fixed plates 2. One end of the vacuuming mechanism 5 is connected to a connecting pipe 7. The top end of the pre-cyclone separator 8 is connected to a connecting pipe 10. The connecting pipe 1 and the connecting pipe 2... The dust collection mechanism 5 is detachably connected to the bottom of the vacuuming mechanism 5 with a first collection mechanism 6; the bottom of the pre-cyclone separator 8 is detachably connected with a second collection mechanism 9; the first collection mechanism 6 and the second collection mechanism 9 are detachably mounted on both sides of the fixing plate 2, and handles 3 are fixedly installed on the left and right sides of the fixing plate 2 by bolts; the handles 3 are U-shaped, and the first collection mechanism 6 and the second collection mechanism 9 are movably mounted with U-shaped pull rods 11, and the bottom of the first collection mechanism 6 and the second collection mechanism 9 are all equipped with casters 12.

[0018] Usage process:

[0019] In use, this industrial vacuum cleaner with a pre-cyclone separator mainly utilizes the suction mechanism 5 to generate suction and draw in dust-laden air. When the dust-laden air enters the system, it first passes through the pre-cyclone separator 8. The working principle of the pre-cyclone separator 8 is based on centrifugal force. When the dust-laden airflow enters the pre-cyclone separator 8, the airflow will form a high-speed rotational motion inside the separator. Under the action of centrifugal force, large particles will be thrown against the wall of the separator. Then, under the action of gravity, these large particles will slide down the wall of the separator and finally enter the collection mechanism 9 for collection.

[0020] After being processed by the pre-cyclone separator 8, a large amount of large particles in the airflow have been separated. The remaining dust-laden air enters the connecting pipe 7 through the connecting pipe 2 10, and then enters the vacuuming mechanism 5. In the vacuuming mechanism 5, the powerful suction generated by the motor-driven fan draws in the airflow, which then passes through its internal filter to further separate fine dust particles. The filtered clean air is discharged, while the separated fine dust particles are collected in the collection mechanism 6.

[0021] The pre-cyclone separator effectively separates large particles, preventing them from directly entering the filter of the vacuum cleaner mechanism. This reduces the impact and wear of large particles on the filter, significantly extending its lifespan. Over long-term use, it lowers the frequency of filter replacement, reducing maintenance costs. Furthermore, combining the pre-separator with the vacuum cleaner makes it more convenient to use, eliminating the need to operate two separate devices and improving worker efficiency.

[0022] It is worth noting that the entire device is controlled via control buttons. Since the control buttons are matched with commonly used control methods for both the vacuuming mechanism and the pre-cyclone separator, which are existing and mature technologies, their electrical connections and specific circuit structures will not be elaborated upon here. Power supply is also common knowledge in the field, and since this invention is primarily for protecting mechanical devices, the control methods and circuit connections will not be explained in detail.

[0023] In the aforementioned process, through the design of this utility model, the pre-mounted cyclone separator effectively separates large particles, preventing them from directly entering the filter device of the vacuum cleaner mechanism. This reduces the impact and wear of large particles on the filter device, thereby significantly extending its service life. Over long-term use, it reduces the frequency of filter replacement, lowers maintenance costs, and combines the pre-mounted separator with the vacuum cleaner, making it more convenient to use. It eliminates the need to move two separate devices, facilitating operation and improving work efficiency. This application features a simple structure, strong practicality, and easy operation, making it worthy of widespread adoption.

[0024] The above specific embodiments further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above are only specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

[0025] In the description of this utility model, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0028] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0029] In this invention, unless otherwise expressly specified and limited, "above or below" the first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

Claims

1. An industrial vacuum cleaner with a pre-current cyclone separator, characterized in that: The device includes a mobile frame (1), with casters (4) installed at the bottom of the mobile frame (1) for supporting and moving the entire device. Fixed plates (2) are fixedly installed on the front and rear sides of the mobile frame (1) by bolts. The device also includes a dust collection mechanism (5) and a pre-cyclone separator (8). The dust collection mechanism (5) and the pre-cyclone separator (8) are fixedly installed on both sides of the fixed plate (2) by bolts. One end of the dust collection mechanism (5) is connected to a connecting pipe (7). The top end of the pre-cyclone separator (8) is connected to a connecting pipe (10). The connecting pipe (7) is connected to the connecting pipe in a sealed manner.

2. An industrial vacuum cleaner with a pre-cyclone separator according to claim 1, characterized in that: The lower end of the dust collection mechanism (5) is detachably provided with a collection mechanism one (6); the bottom end of the pre-cyclone separator (8) is detachably provided with a collection mechanism two (9); the collection mechanism one (6) and the collection mechanism two (9) are respectively detachably provided on both sides of the fixing plate (2).

3. An industrial vacuum cleaner with a pre-cyclone separator according to claim 1, characterized in that: The left and right sides of the fixing plate (2) are fixed with handles (3) by bolts; the handles (3) are U-shaped.

4. An industrial vacuum cleaner with a pre-cyclone separator according to claim 2, characterized in that: The external movable parts of the first collection mechanism (6) and the second collection mechanism (9) are equipped with U-shaped pull rods (11).

5. An industrial vacuum cleaner with a pre-cyclone separator according to claim 2, characterized in that: Both the first collection mechanism (6) and the second collection mechanism (9) are equipped with casters (12) around their bottom edges.

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