Air purification device for boiler deslagging
By designing a pre-filter box with quick disassembly and automatic vibration cleaning structure in the boiler slag removal equipment, the problems of inconvenient equipment maintenance and particulate matter accumulation are solved, achieving efficient operation and extending service life.
Patent Information
- Application Number
- CN202520230683.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing boiler ash removal equipment lacks an effective mechanism for quick disassembly of the pre-filter box, resulting in inconvenient and time-consuming maintenance. In addition, the lack of automatic cleaning function can easily lead to the accumulation of particulate matter, affecting equipment performance and service life.
An air purification device for boiler slag removal was designed, which adopts a quick disassembly mechanism for the pre-filter box and an automatic vibration cleaning structure for particulate matter. The device includes components such as the purifier body, air inlet pipe, exhaust pipe, pre-filter box, spring, guide plate, impact rod, motor, and half gear, to achieve quick disassembly and automatic cleaning.
It improves the maintainability and ease of operation of the equipment, reduces the frequency of maintenance, maintains the efficient operation and cleanliness of the equipment, and extends its service life.
Smart Images

Figure CN223861530U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of boiler slag removal technology, and in particular relates to an air purification device for boiler slag removal. Background Technology
[0002] Boiler ash removal refers to the process of removing ash, slag, and unburned coal residues produced during boiler operation. Excessive accumulation of these residues can affect boiler thermal efficiency, increase energy consumption, and even threaten the safe operation of the boiler. Air purification devices for boiler ash removal are environmentally friendly equipment specifically designed to treat exhaust gases and residues generated after boiler combustion. Through a series of filtration and purification processes, such as electrostatic precipitators, bag filters, and activated carbon adsorption, they effectively remove harmful substances such as particulate matter, sulfides, and nitrogen oxides from the exhaust gases, reducing environmental pollution.
[0003] The problems with existing technologies are that existing equipment usually lacks an effective mechanism for quick disassembly of the pre-filter box, which makes maintenance inconvenient and time-consuming. At the same time, the lack of automatic cleaning function can easily cause particulate matter to accumulate, affecting equipment performance and service life. Utility Model Content
[0004] To address the problems existing in the prior art, this utility model provides an air purification device for boiler slag removal, which has the advantages of a quick disassembly mechanism for the pre-filter box and automatic vibration cleaning of particulate matter. This solves the problems that existing equipment usually lacks an effective quick disassembly mechanism for the pre-filter box, resulting in inconvenient and time-consuming maintenance, as well as the lack of automatic cleaning function, which easily leads to the accumulation of particulate matter, affecting the performance and service life of the equipment.
[0005] This utility model is implemented as follows: an air purification device for boiler slag removal includes a purifier body, an air inlet pipe, and an exhaust pipe. The exhaust pipe is fixedly connected to the right side of the purifier body, and the air inlet pipe is fixedly connected to the left side of the purifier body. A support frame is fixedly connected to the bottom of the purifier body. A connecting groove is opened on the front side of the air inlet pipe, and a pre-filter box is placed inside the connecting groove. The pre-filter box is slidably connected to the inside of the connecting groove.
[0006] As a preferred embodiment of this utility model, two receiving blocks are fixedly connected to the front side of the air intake pipe. The positions of the receiving blocks correspond to the positions of the connecting grooves. Each receiving block has a receiving groove on its side that is close to each other. Two springs are fixedly connected inside each receiving groove. A fixing block is placed inside each receiving groove. The fixing blocks are slidably connected inside the receiving grooves. The sides of the fixing blocks that are far apart from each other are fixedly connected to the other ends of the springs. By setting the fixing blocks and springs, the pre-filter box can be stably installed in the connecting groove and is easy to disassemble and maintain, thereby effectively improving the maintainability and ease of operation of the equipment.
[0007] In a preferred embodiment of this invention, a through groove is provided on the front side of the receiving block, and sliders are fixedly connected to the front side of each of the fixing blocks. The sliders are slidably connected inside the through grooves. Sliding grooves are provided on both the left and right sides of the front surface of the receiving block, and guide plates are placed on the front side of each receiving block. The left and right sides of the rear surface of each guide plate are slidably connected inside the sliding grooves, and guide grooves are provided on the rear side of each guide plate. The guide grooves are all inclined at a certain angle, and the sliders are slidably connected inside the guide grooves. By setting the guide plates and sliders, the pre-filter box can be quickly unlocked and disassembled, significantly improving the ease of maintenance and operational efficiency of the equipment.
[0008] As a preferred embodiment of this utility model, a connecting block is fixedly connected to the top of each guide plate, and a pressing rod is placed on the front side of the exhaust pipe. The left and right sides of the bottom of the pressing rod are fixedly connected to the top of the connecting block. By setting the pressing rod, the guide plates on both sides can be moved down synchronously, which simplifies the disassembly process of the pre-filter box and significantly improves the convenience of equipment maintenance.
[0009] In a preferred embodiment of this invention, a connecting frame is fixedly connected to the top of the exhaust pipe, a compression spring is fixedly connected to the bottom of the connecting frame, an impact rod is fixedly connected to the bottom of the compression spring, the top of the impact rod extends through and out of the top of the connecting frame, a rack is fixedly connected to the top of the impact rod, a motor is fixedly connected to the top of the connecting frame, and a half gear is fixedly connected to the output end of the motor. The left side of the half gear is rotatably connected to the top of the connecting frame. The half gear and the rack work together. By setting the half gear and the rack, particulate matter on the surface of the pre-filter box can be effectively shaken off, maintaining the efficient operation of the equipment and reducing the maintenance frequency.
[0010] As a preferred embodiment of this utility model, a stabilizing plate is fixedly connected to the top of the connecting frame, and a stabilizing groove is provided on the side of the stabilizing plate near the rack. The front side of the rack is slidably connected to the inside of the stabilizing groove. By setting the stabilizing plate and the stabilizing groove, the rack can be prevented from shifting or jamming during vibration, thereby ensuring the normal operation of the impact rod.
[0011] As a preferred embodiment of this utility model, the bottom of the exhaust pipe is provided with a slag discharge port, the position of which corresponds to the position of the pre-filtration box. The left and right sides of the bottom of the slag discharge port are provided with mounting grooves, and a dust collection hopper is placed at the bottom of the slag discharge port. The left and right sides of the top of the dust collection hopper are slidably connected to the inside of the mounting groove. By setting up the dust collection hopper and the slag discharge port, the particulate matter can be effectively collected and discharged, keeping the pre-filtration box clean and preventing particulate matter from re-entering the system.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model solves the problems of existing equipment lacking an effective quick disassembly mechanism for the pre-filter box, resulting in inconvenient and time-consuming maintenance, and lacking an automatic cleaning function, which easily causes particulate matter accumulation, affecting equipment performance and service life. This is achieved by setting up a purifier body, air inlet pipe, exhaust pipe, support frame, connecting groove, pre-filter box, receiving block, receiving groove, spring, fixing block, through groove, slider, sliding groove, guide plate, guide groove, connecting block, pressing rod, connecting frame, compression spring, impact rod, rack, motor, half gear, stabilizing plate, stabilizing groove, slag discharge port, installation groove and ash collection hopper.
[0014] 2. By setting a stabilizing plate and a stabilizing groove, this utility model can prevent the rack from shifting or jamming during vibration, thereby ensuring the normal operation of the impact rod. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the device provided in this embodiment of the utility model;
[0016] Figure 2 This is a three-dimensional exploded view of the pre-filter box provided in this embodiment of the utility model;
[0017] Figure 3 This is a three-dimensional magnified view of the impact rod provided in an embodiment of the present invention;
[0018] Figure 4 This is a partial perspective sectional view of the receiving block provided in an embodiment of the present utility model.
[0019] In the diagram: 1. Purifier body; 2. Inlet pipe; 3. Exhaust pipe; 4. Support frame; 5. Connecting groove; 6. Pre-filter box; 7. Receiving block; 8. Receiving groove; 9. Spring; 10. Fixing block; 11. Through groove; 12. Sliding block; 13. Sliding groove; 14. Guide plate; 15. Guide groove; 16. Connecting block; 17. Pressing rod; 18. Connecting frame; 19. Compression spring; 20. Impact rod; 21. Rack; 22. Motor; 23. Half gear; 24. Stabilizing plate; 25. Stabilizing groove; 26. Slag discharge port; 27. Installation groove; 28. Ash collection hopper. Detailed Implementation
[0020] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0021] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0022] like Figures 1 to 4 As shown in the figure, an air purification device for boiler slag removal provided by this utility model embodiment includes a purifier body 1, an air inlet pipe 2 and an exhaust pipe 3. The exhaust pipe 3 is fixedly connected to the right side of the purifier body 1, the air inlet pipe 2 is fixedly connected to the left side of the purifier body 1, and a support frame 4 is fixedly connected to the bottom of the purifier body 1. A connecting groove 5 is opened on the front side of the air inlet pipe 2, and a pre-filter box 6 is placed inside the connecting groove 5. The pre-filter box 6 is slidably connected to the inside of the connecting groove 5.
[0023] refer to Figure 4 Two receiving blocks 7 are fixedly connected to the front side of the intake pipe 2. The positions of the receiving blocks 7 correspond to the positions of the connecting grooves 5. The receiving blocks 7 are provided with receiving grooves 8 on the side that is close to each other. Two springs 9 are fixedly connected inside the receiving grooves 8. Fixing blocks 10 are placed inside the receiving grooves 8. The fixing blocks 10 are slidably connected inside the receiving grooves 8. The side of the fixing blocks 10 that is far apart from each other is fixedly connected to the other end of the springs 9.
[0024] By adopting the above solution, the pre-filter box 6 can be stably installed in the connecting groove 5 by setting the fixing block 10 and the spring 9, and it is easy to disassemble and maintain quickly, thereby effectively improving the maintainability and ease of operation of the equipment.
[0025] refer to Figure 4 The front side of the receiving block 7 is provided with a through groove 11. The front side of the fixing block 10 is fixedly connected with a slider 12. The slider 12 is slidably connected to the inside of the through groove 11. The left and right sides of the front surface of the receiving block 7 are provided with sliding grooves 13. The front side of the receiving block 7 is provided with a guide plate 14. The left and right sides of the rear surface of the guide plate 14 are slidably connected to the inside of the sliding groove 13. The rear side of the guide plate 14 is provided with a guide groove 15. The guide groove 15 is at a certain angle. The slider 12 is slidably connected to the inside of the guide groove 15.
[0026] By adopting the above solution, the pre-filter box 6 can be stably installed in the connecting groove 5 by setting the fixing block 10 and the spring 9, and it is easy to disassemble and maintain quickly, thereby effectively improving the maintainability and ease of operation of the equipment.
[0027] refer to Figure 4The top of the guide plate 14 is fixedly connected to the connecting block 16, and the front side of the exhaust pipe 3 is provided with a pressing rod 17. The left and right sides of the bottom of the pressing rod 17 are fixedly connected to the top of the connecting block 16.
[0028] By adopting the above solution, the pressing rod 17 can be set to enable the synchronous downward movement of the guide plates 14 on both sides, which simplifies the disassembly process of the pre-filter box 6 and significantly improves the convenience of equipment maintenance.
[0029] refer to Figure 3 A connecting frame 18 is fixedly connected to the top of the exhaust pipe 3. A compression spring 19 is fixedly connected to the bottom of the connecting frame 18. An impact rod 20 is fixedly connected to the bottom of the compression spring 19. The top of the impact rod 20 passes through and extends out of the top of the connecting frame 18. A rack 21 is fixedly connected to the top of the impact rod 20. A motor 22 is fixedly connected to the top of the connecting frame 18. A half gear 23 is fixedly connected to the output end of the motor 22. The left side of the half gear 23 is rotatably connected to the top of the connecting frame 18. The half gear 23 and the rack 21 cooperate with each other.
[0030] By adopting the above solution, by setting half gear 23 and rack 21, particulate matter on the surface of pre-filter box 6 can be effectively shaken off, maintaining the efficient operation of the equipment and reducing the frequency of maintenance.
[0031] refer to Figure 3 A stabilizing plate 24 is fixedly connected to the top of the connecting frame 18. A stabilizing groove 25 is provided on the side of the stabilizing plate 24 near the rack 21. The front side of the rack 21 is slidably connected to the inside of the stabilizing groove 25.
[0032] By adopting the above solution, by setting the stabilizing plate 24 and the stabilizing groove 25, it is possible to prevent the rack 21 from shifting or jamming during vibration, thereby ensuring the normal operation of the impact rod 20.
[0033] refer to Figure 2 The bottom of the exhaust pipe 3 is provided with a slag discharge port 26, the position of which corresponds to the position of the pre-filter box 6. The left and right sides of the bottom of the slag discharge port 26 are provided with mounting grooves 27, and the bottom of the slag discharge port 26 is provided with a dust collection hopper 28. The left and right sides of the top of the dust collection hopper 28 are slidably connected to the inside of the mounting groove 27.
[0034] By adopting the above solution, the ash collection hopper 28 and slag discharge port 26 can effectively collect and discharge particulate matter, keep the pre-filter box 6 clean, and prevent particulate matter from re-entering the system.
[0035] The working principle of this utility model:
[0036] In use, first connect the inlet pipe 2 to the exhaust outlet. The exhaust gas will first pass through the pre-filter box 6 for preliminary filtration, then enter the purifier body 1 for purification, and finally be discharged from the exhaust pipe 3. During use, larger particles in the exhaust gas will be blocked by the pre-filter box 6 to prevent them from entering the purifier body 1. However, some larger particles may stick to the surface of the pre-filter box 6. At this time, the motor 22 can be started. The motor 22 drives the half gear 23 to rotate. The half gear 23 drives the rack 21 to move upward along the stabilizing groove 25. When the rack 21 moves to a certain position, it will disengage from the half gear 23. Then, the compression spring 19 will quickly reset the rack 21 and the impact rod 20. After the half gear 23 rotates one revolution, it will re-engage with the rack 21. This cycle continues, causing the impact rod 20 to repeatedly impact the exhaust gas. The top of pipe 3 effectively generates vibration, which shakes down the particles adhering to the surface of the pre-filter box 6. Then the particles will fall from the slag discharge port 26 into the ash collection hopper 28. After the equipment has been used for a certain period of time, the pre-filter box 6 needs to be cleaned. When disassembling the filter box, first press down the pressing rod 17. The pressing rod 17 drives the guide plates 14 on both sides to move downward. When the guide plates 14 move downward, since the slider 12 is slidably connected to the inside of the through groove 11, the slider 12 can only move left and right along the through groove 11. When the guide plates 14 move downward, the slider 12 will move towards the side closer to the spring 9 along the through groove 11 due to the tilt angle of the guide plates 14. Then the slider 12 drives the fixed block 10 to move. After the fixed blocks 10 on both sides are removed from the front side of the connecting groove 5, the pre-filter box 6 can be disassembled.
[0037] In summary, this boiler slag removal air purification device, through the coordinated use of the following components—purifier body 1, air inlet pipe 2, exhaust pipe 3, support frame 4, connecting groove 5, pre-filter box 6, receiving block 7, receiving groove 8, spring 9, fixing block 10, through groove 11, slider 12, sliding groove 13, guide plate 14, guide groove 15, connecting block 16, pressing rod 17, connecting frame 18, compression spring 19, impact rod 20, rack 21, motor 22, half gear 23, stabilizing plate 24, stabilizing groove 25, slag discharge port 26, installation groove 27, and ash collection hopper 28—solves the problems of existing equipment typically lacking an effective quick disassembly mechanism for the pre-filter box, resulting in inconvenient and time-consuming maintenance, and lacking an automatic cleaning function, which easily leads to particulate matter accumulation, affecting equipment performance and service life.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An air purification device for boiler slag removal, comprising a purifier body (1), an air inlet pipe (2), and an exhaust pipe (3), characterized in that: An exhaust pipe (3) is fixedly connected to the right side of the purifier body (1), an air inlet pipe (2) is fixedly connected to the left side of the purifier body (1), a support frame (4) is fixedly connected to the bottom of the purifier body (1), a connecting groove (5) is provided on the front side of the air inlet pipe (2), a pre-filter box (6) is placed inside the connecting groove (5), and the pre-filter box (6) is slidably connected to the inside of the connecting groove (5).
2. The air purification device for boiler slag removal as described in claim 1, characterized in that: Two receiving blocks (7) are fixedly connected to the front side of the air intake pipe (2). The positions of the receiving blocks (7) correspond to the positions of the connecting grooves (5). The receiving blocks (7) are provided with receiving grooves (8) on the side that is close to each other. Two springs (9) are fixedly connected inside the receiving grooves (8). A fixing block (10) is placed inside the receiving grooves (8). The fixing blocks (10) are slidably connected to the inside of the receiving grooves (8). The side of the fixing blocks (10) that is far away from each other is fixedly connected to the other end of the springs (9).
3. The air purification device for boiler slag removal as described in claim 2, characterized in that: The front side of the receiving block (7) is provided with a through groove (11), and the front side of the fixed block (10) is fixedly connected with a slider (12). The slider (12) is slidably connected to the inside of the through groove (11). The left and right sides of the front surface of the receiving block (7) are provided with sliding grooves (13). The front side of the receiving block (7) is provided with a guide plate (14). The left and right sides of the rear surface of the guide plate (14) are slidably connected to the inside of the sliding groove (13). The rear side of the guide plate (14) is provided with a guide groove (15). The guide groove (15) is at a certain angle. The slider (12) is slidably connected to the inside of the guide groove (15).
4. The air purification device for boiler slag removal as described in claim 3, characterized in that: The top of each guide plate (14) is fixedly connected to a connecting block (16), and a pressing rod (17) is placed on the front side of the exhaust pipe (3). The left and right sides of the bottom of the pressing rod (17) are fixedly connected to the top of the connecting block (16).
5. The air purification device for boiler slag removal as described in claim 1, characterized in that: The top of the exhaust pipe (3) is fixedly connected to a connecting frame (18), the bottom of the connecting frame (18) is fixedly connected to a compression spring (19), the bottom of the compression spring (19) is fixedly connected to an impact rod (20), the top of the impact rod (20) passes through and extends out of the top of the connecting frame (18), the top of the impact rod (20) is fixedly connected to a rack (21), the top of the connecting frame (18) is fixedly connected to a motor (22), the output end of the motor (22) is fixedly connected to a half gear (23), the left side of the half gear (23) is rotatably connected to the top of the connecting frame (18), and the half gear (23) and the rack (21) cooperate with each other.
6. The air purification device for boiler slag removal as described in claim 5, characterized in that: A stabilizing plate (24) is fixedly connected to the top of the connecting frame (18). A stabilizing groove (25) is provided on the side of the stabilizing plate (24) near the rack (21). The front side of the rack (21) is slidably connected to the inside of the stabilizing groove (25).
7. The air purification device for boiler slag removal as described in claim 1, characterized in that: The bottom of the exhaust pipe (3) is provided with a slag discharge port (26), the position of the slag discharge port (26) corresponds to the position of the pre-filter box (6), and the left and right sides of the bottom of the slag discharge port (26) are provided with mounting grooves (27). A dust collection hopper (28) is placed at the bottom of the slag discharge port (26), and the left and right sides of the top of the dust collection hopper (28) are slidably connected to the inside of the mounting groove (27).