Soft copper bar bending machine

Abstract

The utility model provides a flexible copper bar bending machine, and belongs to the field of flexible copper bar machining equipment. The soft copper bar bending machine comprises a fixed guide groove, a bending wheel, a locking mechanism and a driving mechanism. During bending, the locking mechanism and the bending groove are locked, the soft copper bar enters the bending groove from the fixed guide groove through the supporting cambered surface, the positioning pin is inserted into a bolt hole of the soft copper bar, the bending wheel rotates to complete bending, the locking mechanism is installed on the bending groove of the bending wheel, and the locking mechanism is installed on the bending groove of the bending wheel. A positioning pin of the locking mechanism is inserted into a bolt hole of the soft copper bar in the bending groove, so that the soft copper bar can be positioned, and the bending wheel can bend the accurate position of the soft copper bar; and the position of the positioning pin on the bending groove can be changed by sliding the driving mechanism along the bending groove, so that the flexible copper bar bending device can adapt to bending of flexible copper bars of different models.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of soft copper bar processing equipment, and more particularly to a soft copper bar bending machine. BACKGROUND

[0002] The soft copper bar is an indispensable conductive device in electrical equipment. In production, the soft copper bar needs to be bent into a certain shape according to the structure of the electrical equipment for convenient installation and use. The current soft copper bar bending machine usually uses a fixed die to press and bend the soft copper bar. However, the soft copper bar processed by this method needs to replace different types of dies according to the bending angle and the curvature of the bending part, which is complex to operate and has poor flexibility. In addition, there is also a wheel type bending tool. The tool uses a bending wheel to support the bending part to bend the two ends of the soft copper bar. The bending angle can be controlled by the angle of rotation of the bending wheel, and the curvature of the bending part can be quickly changed by replacing the bending wheel. However, this tool is manually operated by a person, and the bending position is controlled by the person, so the precision is poor. CONTENT OF THE UTILITY MODEL

[0003] Therefore, the embodiments of the present application provide a soft copper bar bending machine to solve the technical problem of poor bending position precision of the wheel type bending tool in the prior art.

[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is:

[0005] On the one hand, a soft copper bar bending machine is provided, comprising:

[0006] A fixed guide groove;

[0007] A bending wheel having a supporting arc surface opposite to the fixed guide groove on the outer periphery; the bending wheel further has a bending groove opposite to the fixed guide groove and tangentially communicated with the supporting arc surface;

[0008] A locking mechanism arranged in the bending groove and slidably arranged along the extension direction of the bending groove; the locking mechanism has a positioning pin adapted to extend into the bending groove;

[0009] A driving mechanism adapted to drive the bending wheel to rotate;

[0010] When bending, the locking mechanism is locked with the bending groove, the soft copper bar enters the bending groove from the fixed guide groove through the supporting arc surface, the positioning pin is inserted into the bolt hole of the soft copper bar, and the bending wheel rotates to complete the bending.

[0011] In some embodiments, the soft copper bar bending machine further comprises a rolling wheel, which is located between the fixed guide groove and the bending groove in the circumferential direction of the bending wheel; the rolling wheel is arranged opposite to the supporting camber and is pressed towards the supporting camber by a spring pressing structure.

[0012] In some embodiments, the spring pressing structure comprises:

[0013] a fixed sleeve with an installation cavity inside;

[0014] a telescopic rod slidingly arranged in the installation cavity;

[0015] a pushing spring for pushing the telescopic rod to extend out of the fixed sleeve;

[0016] the rolling wheel is arranged at the extending end of the telescopic rod.

[0017] In some embodiments, the bending groove is provided with an avoiding gap on the side close to the bending wheel, and the positioning pin penetrates into the bending groove from the avoiding gap; the avoiding gap is arranged along the extending direction of the bending groove to allow the positioning pin to penetrate into different positions of the bending groove.

[0018] In some embodiments, the locking mechanism comprises:

[0019] a guide rail arranged on the side of the bending groove close to the bending wheel and along the extending direction of the bending groove;

[0020] a sliding seat slidingly matched with the guide rail; the sliding seat is provided with a sliding hole facing the avoiding gap;

[0021] a mounting sleeve slidingly arranged in the sliding hole and pushed by a pin spring towards the avoiding gap; the positioning pin is detachably mounted in the mounting sleeve.

[0022] In some embodiments, the sliding seat is provided with a locking bolt adapted to abut against the guide rail to fix the sliding seat with the guide rail.

[0023] In some embodiments, the positioning pin is threadedly connected in the mounting sleeve, and an end of the positioning pin away from the avoiding gap is provided with a screwing chuck.

[0024] The soft copper bar bending machine provided by the embodiments has the following beneficial effects: compared with the prior art, the soft copper bar bending machine of the embodiments is provided with a locking mechanism on the bending groove of the bending wheel, the positioning pin of the locking mechanism is inserted into the bolt hole of the soft copper bar in the bending groove, so that the soft copper bar can be positioned, and the bending wheel can bend the soft copper bar at the accurate position; and the position of the positioning pin in the bending groove can be changed by sliding the driving mechanism along the bending groove, so that the soft copper bar bending of different models can be adapted. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this application, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 A top view of the soft copper busbar bending machine provided in an embodiment of this application;

[0027] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0028] Figure 3 The diagram shows the structure of the soft copper busbar used in the soft copper busbar bending machine provided in this application embodiment.

[0029] The following are the labeling elements in the figure:

[0030] 1-Fixed guide groove; 2-Bending wheel; 21-Bending groove; 211-Avoidance notch; 3-Locking mechanism; 31-Guide rail; 32-Sliding seat; 321-Locking bolt; 33-Mounting sleeve; 34-Positioning pin; 341-Turning chuck; 35-Pin spring; 4-Rolling roller; 41-Spring-loaded structure; 411-Fixed sleeve; 412-Telescopic rod; 413-Push spring; 5-Soft copper busbar; 51-Bolt hole. Detailed Implementation

[0031] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0032] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0033] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" or "several" means two or more, unless otherwise explicitly specified.

[0035] Please refer to the following: Figures 1 to 3 The soft copper busbar bending machine provided in the embodiments of this application will now be described. A soft copper busbar bending machine includes:

[0036] Fixed guide groove;

[0037] The bending wheel has a supporting arc surface on its outer periphery that is opposite to the fixed guide groove; the bending wheel also has a bending groove that is opposite to the fixed guide groove and tangentially connected to the supporting arc surface.

[0038] The locking mechanism is provided in the bending groove and is slidably configured to be locked along the extension direction of the bending groove; the locking mechanism has a positioning pin that is adapted to extend into the bending groove.

[0039] The drive mechanism is suitable for driving the bending wheel to rotate;

[0040] During bending, the locking mechanism locks with the bending groove, the soft copper busbar enters the bending groove from the fixed guide groove through the supporting arc surface, the positioning pin is inserted into the bolt hole of the soft copper busbar, and the bending wheel rotates to complete the bending.

[0041] Compared with the prior art, the soft copper busbar bending machine of this application embodiment has a locking mechanism installed on the bending groove of the bending wheel. The positioning pin of the locking mechanism is inserted into the bolt hole of the soft copper busbar in the bending groove, thereby positioning the soft copper busbar and enabling the bending wheel to bend the soft copper busbar at the accurate position. Moreover, by sliding the drive mechanism along the bending groove, the position of the positioning pin on the bending groove can be changed, thereby adapting to the bending of different models of soft copper busbars.

[0042] In practice, the fixed guide groove, bending wheel, and drive mechanism can be mounted on a workbench for easy operation by workers.

[0043] The fixing guide channel can be an elongated channel, with a cross-sectional shape similar to that of the soft copper busbar. The fixing guide channel should have sufficient strength to control one end of the soft copper busbar during bending.

[0044] A bending wheel is a freely rotating wheel, with a supporting arc surface on its outer circumference opposite the exit of the fixed guide groove. A bending groove on the bending wheel is used to fix one end of the soft copper busbar, thus bending the busbar as the bending wheel rotates. The drive mechanism can be an electric motor. However, since the bending wheel typically rotates reciprocally with a rotation angle not exceeding 360 degrees, the drive mechanism can also be a pneumatic or hydraulic cylinder, which drives the bending wheel to rotate through extension and retraction.

[0045] In use, the two ends of the flexible copper busbar are secured in the fixed guide groove and bending groove. The locking mechanism is adjusted to the appropriate position and fixed. Then, the positioning pin of the locking mechanism is inserted into the bolt hole of the flexible copper busbar to position it. Next, the bending wheel is rotated at a certain angle. During the rotation, the bending groove causes the flexible copper busbar to wrap around the supporting arc surface of the fixed guide groove, thus forming the predetermined bending shape. After bending, the positioning pin is removed from the bolt hole of the flexible copper busbar, and the busbar can be removed.

[0046] It should be noted that, in this application, "soft copper busbar" refers to a copper busbar that can typically be bent, and the material is usually a soft material such as copper. The corresponding "hard copper busbar" refers to a copper busbar that cannot typically be bent but can only be cut, and the material is usually a hard material such as brass.

[0047] Please see Figure 1 As a specific embodiment of the soft copper busbar bending machine provided in this application, the soft copper busbar bending machine also includes a rolling roller. In the circumferential direction of the bending roller, the rolling roller is located between the fixed guide groove and the bending groove. The rolling roller is arranged opposite to the supporting arc surface and is pressed against the supporting arc surface by a spring-loaded structure.

[0048] In this embodiment, when the soft copper busbar is bent, a rolling roller is used to roll the bent part of the soft copper busbar wrapped around the support arc surface, which can release the stress of the bent part of the soft copper busbar and reduce the springback deformation of the soft copper busbar.

[0049] Please see Figure 1 As a specific embodiment of the soft copper busbar bending machine provided in this application, the spring-loaded structure includes:

[0050] Fixed sleeve, with an internal mounting cavity;

[0051] The telescopic rod slides through the installation cavity;

[0052] The spring is pushed to extend the telescopic rod out of the fixed sleeve;

[0053] The rolling roller is located at the extended end of the telescopic rod.

[0054] In practice, the fixed sleeve is fixed to the workbench where the bending wheel is located. The telescopic rod is installed axially in the mounting cavity of the fixed sleeve and extends from the front end of the fixed sleeve. The push spring is also installed in the mounting cavity of the fixed sleeve and is located at the rear end of the telescopic rod, which pushes the telescopic rod forward.

[0055] Please see Figure 2 As a specific embodiment of the soft copper busbar bending machine provided in this application, the bending groove is provided with a clearance notch on the side near the bending wheel, and the positioning pin passes through the clearance notch into the bending groove; the clearance notch is provided along the extension direction of the bending groove to allow the positioning pin to pass through different positions in the bending groove.

[0056] In practical implementation, a long clearance notch is provided on the side wall of the bending groove, so that after the locking mechanism slides to any position and is fixed, the positioning pin can be adapted to extend into the bending groove and be inserted into the bolt hole of the soft copper busbar.

[0057] Please see Figure 2 As a specific embodiment of the soft copper busbar bending machine provided in this application, the locking mechanism includes:

[0058] The guide rail is located on the side of the bending groove near the bending wheel and is set along the extension direction of the bending groove;

[0059] The sliding seat slides in conjunction with the guide rail; the sliding seat has a sliding hole facing the clearance notch;

[0060] The mounting sleeve is slidably positioned within the sliding hole and pushed towards the clearance notch by a pin spring; the positioning pin is detachably installed within the mounting sleeve.

[0061] In this embodiment, the locking mechanism can slide along the guide rail to adjust its position. The mounting sleeve utilizes the spring force of the pin spring to drive the positioning pin. Different models of soft copper busbars have different bolt hole diameters. The positioning pin is detachable within the mounting sleeve, allowing for replacement of the positioning pin to match the bolt holes of different models of soft copper busbars, thus achieving more precise positioning of the soft copper busbar.

[0062] In practical implementation, a sliding hole is made on the sliding seat, and the mounting sleeve slides through the sliding hole. A pin spring is installed on the outer sleeve of the mounting sleeve, and the pin spring pushes the mounting sleeve toward the clearance notch. The locating pin can be threaded into the mounting sleeve and moves with the mounting sleeve; when the mounting sleeve moves toward the clearance notch, the front end of the locating pin is inserted into the bolt hole of the soft copper busbar in the bending groove.

[0063] Please see Figure 2 As a specific embodiment of the soft copper busbar bending machine provided in this application, the sliding seat is provided with a locking bolt, which is adapted to abut against the guide rail so as to fix the sliding seat to the guide rail.

[0064] In practice, the locking bolts can be tightened by hand for ease of operation.

[0065] Please see Figure 2 As a specific embodiment of the soft copper busbar bending machine provided in this application, the positioning pin is threadedly connected to the mounting sleeve, and the end of the positioning pin away from the clearance notch is provided with a screw clamp.

[0066] In practice, the screw-on chuck can be hexagonal, Phillips head, or slotted head, allowing the locating pin to be disassembled by engaging it with a wrench, screwdriver, or other tool.

[0067] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A soft copper busbar bending machine, characterized in that, include: Fixed guide groove; The bending wheel has a supporting arc surface on its outer periphery that is opposite to the fixed guide groove; The bending wheel also has a bending groove, which is opposite to the fixed guide groove and tangentially connected to the supporting arc surface; A locking mechanism is provided in the bending groove and is slidably configured to be locked along the extending direction of the bending groove; the locking mechanism has a positioning pin, which is adapted to extend into the bending groove; The drive mechanism is adapted to drive the bending wheel to rotate; During bending, the locking mechanism locks with the bending groove, the soft copper busbar enters the bending groove from the fixed guide groove through the supporting arc surface, the positioning pin is inserted into the bolt hole of the soft copper busbar, and the bending wheel rotates to complete the bending.

2. The soft copper busbar bending machine as described in claim 1, characterized in that, The soft copper busbar bending machine also includes a rolling roller, which is located between the fixed guide groove and the bending groove in the circumferential direction of the bending roller; the rolling roller is arranged opposite to the supporting arc surface and is pressed against the supporting arc surface by a spring-loaded structure.

3. The soft copper busbar bending machine as described in claim 2, characterized in that, The elastic compression structure includes: Fixed sleeve, with an internal mounting cavity; The telescopic rod is slidably inserted into the mounting cavity; The spring is pushed to extend the telescopic rod out of the fixed sleeve; The rolling roller is located at the extended end of the telescopic rod.

4. The soft copper busbar bending machine as described in claim 1, characterized in that, The bending groove has a clearance notch on the side near the bending wheel, and the positioning pin passes through the clearance notch into the bending groove; the clearance notch is provided along the extension direction of the bending groove to allow the positioning pin to pass into different positions in the bending groove.

5. The soft copper busbar bending machine as described in claim 4, characterized in that, The locking mechanism includes: A guide rail is provided on the side of the bending groove near the bending wheel and is arranged along the extension direction of the bending groove; A sliding seat is slidably engaged with the guide rail; the sliding seat is provided with a sliding hole facing the clearance notch; The mounting sleeve is slidably disposed within the sliding hole and pushed towards the clearance notch by a pin spring; the positioning pin is detachably installed within the mounting sleeve.

6. The soft copper busbar bending machine as described in claim 5, characterized in that, The sliding seat is provided with a locking bolt, which is adapted to abut against the guide rail to fix the sliding seat to the guide rail.

7. The soft copper busbar bending machine as described in claim 5, characterized in that, The locating pin is threaded into the mounting sleeve, and a screw cap is provided at the end of the locating pin away from the clearance notch.

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