Reduced pressure distillation device

By introducing a support mechanism and a pressure relief component into the traditional Chinese medicine vacuum distillation device, and utilizing the combination of a sealing ball and an activated carbon adsorption layer, the automatic regulation and purification of the gas pressure inside the tank is achieved, solving the safety hazards caused by increased gas pressure during the distillation process and improving the safety and practicality of the device.

CN223901236UActive Publication Date: 2026-02-13SHANDONG HAIYUE CHEMICAL CO LTD
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Patent Information

Application Number
CN202422665756.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2026-02-13
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Existing vacuum distillation equipment for traditional Chinese medicine is prone to rupture of the distillation tank due to increased gas pressure during the distillation process, and improvements are needed to enhance safety.

Method used

A depressurization distillation device including a support mechanism, a distillation mechanism, and a pressure relief component was designed. Through the combined use of a sealing ball and an activated carbon adsorption layer, the gas inside the tank is automatically depressurized and purified, avoiding the danger caused by excessive gas pressure.

Benefits of technology

It effectively improves the safety of the distillation tank, ensures automatic pressure regulation during high-temperature heating, avoids rupture, and enhances the safety and practicality of the device.

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Abstract

The utility model relates to the technical field of reduced pressure distillation, in particular to a reduced pressure distillation device, which comprises a support mechanism and a distillation mechanism for distilling mixed liquid, and the distillation mechanism is fixed above the support mechanism. By arranging the distillation mechanism, mixed liquid is added into the tank body, the heating sleeve and the motor are started, the heating sleeve is electrified to heat the mixed liquid in the tank body, the motor drives the stirring rod to rotate through the rotating shaft, the stirring rod rotates to stir the mixed liquid, and the temperature of the mixed liquid is gradually increased; the air pressure in the tank body is continuously increased, the sealing ball rises under the action of the air pressure, when the sealing ball rises to a corresponding position, the connecting pipe is in an unblocked state, gas in the tank body enters the purification box through the fixed pipe and the connecting pipe, harmful components in the gas are adsorbed through the activated carbon adsorption layer, and the purified gas is discharged through the gas outlet pipe; and when the air pressure in the tank body returns to normal, the sealing ball returns to the original position under the action of gravity.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of reduced pressure distillation, in particular to a reduced pressure distillation device. BACKGROUND

[0002] Distillation is a thermodynamic separation process, which uses the different boiling points of components in mixed liquids or liquid-solid systems to evaporate low-boiling components and condense them to separate the entire component unit operation process, which is a combination of evaporation and condensation. Reduced pressure distillation belongs to distillation, which is suitable for the separation and purification of high-boiling substances and compounds that are decomposed, oxidized or polymerized when heated at normal pressure.

[0003] Publication No. (CN221451736U) discloses a traditional Chinese medicine reduced pressure distillation device, which adds traditional Chinese medicine into the distillation tank through the feeding assembly. When the liquid medicine is distilled, the heating plate on the inner wall of the distillation tank and the heating pipe on the stirring rod are used to heat the liquid medicine at the same time. This not only heats the periphery of the liquid medicine, but also heats the inside of the liquid medicine. During the distillation process, the stirring rod is driven by the first motor to rotate, which can not only realize the stirring and heating of the liquid medicine, but also accelerate the mixing of the liquid medicine and improve the uniformity of heating. With the continuous rotation of the heating pipe, the heating pipe can heat the liquid medicine at different positions, further improving the uniformity of heating and the distillation efficiency. During the distillation process, the internal pressure of the distillation tank will gradually increase, which may cause the risk of bursting of the distillation tank, and needs to be improved. UTILITY MODEL CONTENTS

[0004] The utility model aims to solve the above problems and provides a reduced pressure distillation device.

[0005] The utility model realizes the above-mentioned purposes through the following technical schemes:

[0006] A reduced pressure distillation device, comprising a support mechanism, further comprising a distillation mechanism for distilling mixed liquid, the distillation mechanism being fixed above the support mechanism;

[0007] The distillation mechanism comprises a tank body, a heating jacket fixed outside the tank body, a heat insulation shell fixed outside the heating jacket, a motor fixed below the tank body, a rotating shaft installed at the output end of the motor, a stirring rod installed outside the rotating shaft, a pressure relief assembly installed above the tank body, the pressure relief assembly comprising a purification tank, a connecting pipe fixed on both sides of the purification tank, a fixed pipe fixed at one end of the connecting pipe away from the purification tank, a sealing ball arranged inside the fixed pipe, an activated carbon adsorption layer installed inside the purification tank, and an air outlet pipe installed above the purification tank.

[0008] Preferably, the support mechanism comprises a support rod, and a support plate is fixed above the support rod.

[0009] Preferably, a counterweight mechanism is installed above the distillation mechanism, the counterweight mechanism comprises a fixed rod, a fixed disc is installed above the fixed rod, a threaded rod is installed above the fixed disc, a counterweight block is installed outside the threaded rod, and a nut is arranged above the counterweight block.

[0010] Preferably, the support plate is welded with the support rod, and the material of the support plate is stainless steel.

[0011] Preferably, the motor is connected with the tank body through bolts, and the diameter of the sealing ball is equal to the inner diameter of the fixed tube.

[0012] Preferably, the fixed disc is welded with the fixed rod, and the material of the counterweight block is polyethylene.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] By setting the distillation mechanism, when the device is used, the mixed liquid is added to the inside of the tank body, the heating jacket and the motor are started, the heating jacket is powered on to heat the mixed liquid in the tank body, the motor drives the stirring rod to rotate through the rotating shaft, the stirring rod rotates to stir the mixed liquid, as the temperature of the mixed liquid gradually rises, the gas pressure in the tank body will continuously increase, the sealing ball rises under the action of the gas pressure, when the sealing ball rises to the corresponding position, the connecting pipe is in a smooth state, the gas in the tank body enters the purification box through the fixed tube and the connecting pipe, the activated carbon adsorption layer adsorbs the harmful components in the gas, the purified gas is discharged through the air outlet pipe, when the gas pressure in the tank body returns to normal, the sealing ball returns to the original position under the action of gravity, and the automatic pressure relief of the tank body can be realized in the above manner, and the safety of the tank body is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.

[0016] Figure 1 It is a structure schematic view of the pressure reducing distillation device described in the utility model;

[0017] Figure 2 It is a front view of the pressure reducing distillation device described in the utility model;

[0018] Figure 3 It is a structure schematic view of the supporting mechanism of the pressure reducing distillation device described in the utility model;

[0019] Figure 4 It is a sectional view of the tank body in the pressure reducing distillation device described in the utility model;

[0020] Figure 5 is an enlarged sectional view of the purification tank in the reduced pressure distillation device.

[0021] The reference signs are explained as follows:

[0022] 1, support mechanism; 101, support rod; 102, support plate; 2, distillation mechanism; 201, tank body; 202, heating jacket; 203, heat insulation shell; 204, motor; 205, rotating shaft; 206, stirring rod; 207, purification tank; 208, connecting pipe; 209, fixed pipe; 210, sealing ball; 211, activated carbon adsorption layer; 212, gas outlet pipe; 3, counterweight mechanism; 301, fixed rod; 302, fixed disc; 303, threaded rod; 304, counterweight block; 305, nut. DETAILED DESCRIPTION

[0023] In the description of the present application, it is to be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0024] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0025] The present application will be further described below in conjunction with the drawings:

[0026] As Figures 1-5As shown, a kind of decompression distillation device, including support mechanism 1, still include the distillation mechanism 2 for the distillation of mixed liquid, and the distillation mechanism 2 is fixed above support mechanism 1.

[0027] In the utility model, support mechanism 1 includes support rod 101, support plate 102, support plate 102 is fixed above support rod 101;Support plate 102 is welded with support rod 101, and the material of support plate 102 is stainless steel;Support rod 101 and support plate 102 are cooperated to support the equipment above.

[0028] In the utility model, distillation mechanism 2 includes jar body 201, heating jacket 202, heat insulation shell 203, motor 204, rotating shaft 205, stirring rod 206, purification tank 207, connecting pipe 208, fixed pipe 209, sealing ball 210, activated carbon adsorption layer 211, gas outlet pipe 212, heating jacket 202 is fixed on the outside of jar body 201, heat insulation shell 203 is fixed on the outside of heating jacket 202, motor 204 is fixed below jar body 201, rotating shaft 205 is installed at the output end of motor 204, stirring rod 206 is installed on the outside of rotating shaft 205, purification tank 207 is installed above jar body 201, connecting pipe 208 is fixed on the both sides of purification tank 207, fixed pipe 209 is fixed at the end away from purification tank 207 of connecting pipe 208, sealing ball 210 is arranged in fixed pipe 209, activated carbon adsorption layer 211 is installed in purification tank 207, and gas outlet pipe 212 is installed above purification tank 207;Motor 204 is connected with jar body 201 by bolt, and the diameter of sealing ball 210 is equal to the inner diameter of fixed pipe 209;When using the device, mixed liquid is added to the inside of jar body 201, heating jacket 202 and motor 204 are started, heating jacket 202 is powered to heat the mixed liquid in jar body 201, motor 204 drives stirring rod 206 to rotate through rotating shaft 205, and stirring rod 206 rotates to stir the mixed liquid, as the temperature of mixed liquid gradually rises, the air pressure in jar body 201 will continuously increase, sealing ball 210 rises under the action of air pressure, when sealing ball 210 rises to the corresponding position, connecting pipe 208 is in the state of unobstructed, and the gas in jar body 201 enters purification tank 207 through fixed pipe 209 and connecting pipe 208, activated carbon adsorption layer 211 adsorbs harmful components in the gas, and the purified gas is discharged through gas outlet pipe 212, when the air pressure in jar body 201 returns to normal, sealing ball 210 returns to the original position under the action of gravity, and the above-mentioned mode can realize the automatic pressure relief of jar body 201, and effectively improve the safety of jar body 201.

[0029] In the utility model, the distillation mechanism 2 upper portion is installed with counterweight mechanism 3, counterweight mechanism 3 includes fixed rod 301, fixed disc 302, threaded rod 303, counterweight block 304, nut 305, fixed disc 302 is installed in fixed rod 301 upper portion, threaded rod 303 is installed in fixed disc 302 upper portion, counterweight block 304 is installed in threaded rod 303 outside, nut 305 is set in counterweight block 304 upper portion;Fixed disc 302 is welded with fixed rod 301, and the material of counterweight block 304 is polyethylene;According to the demand of pressure relief frequency, a certain number of counterweight blocks 304 are installed on the outside of threaded rod 303, and after installation is completed, nut 305 is used to limit counterweight block 304, and then distillation can be carried out, and the pressure relief frequency of the device can be adjusted according to the use requirement, so that the practicability of the device is effectively improved.

[0030] In the above structure: when using the device, a certain number of counterweight blocks 304 are installed on the outside of threaded rod 303 according to the demand of pressure relief frequency, and after installation is completed, nut 305 is used to limit counterweight block 304, then the mixed liquid is added to the inside of the tank body 201, the heating jacket 202 and the motor 204 are started, the heating jacket 202 is powered on to heat the mixed liquid in the tank body 201, the motor 204 drives the stirring rod 206 to rotate through the rotating shaft 205, the stirring rod 206 rotates to stir the mixed liquid, as the temperature of the mixed liquid gradually rises, the air pressure in the tank body 201 will continuously increase, the sealing ball 210 rises under the action of air pressure, when the sealing ball 210 rises to the corresponding position, the connecting pipe 208 is in a smooth state, the gas in the tank body 201 enters the purification box 207 through the fixed pipe 209 and the connecting pipe 208, the activated carbon adsorption layer 211 adsorbs the harmful components in the gas, and the purified gas is discharged through the gas outlet pipe 212, when the air pressure in the tank body 201 returns to normal, the sealing ball 210 returns to the original position under the action of gravity.

[0031] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model.

Claims

1. A vacuum distillation apparatus comprising a support mechanism (1), characterised in that: Also include a distillation mechanism (2) for distillation of mixed liquid, the distillation mechanism (2) is fixed above the support mechanism (1); The distillation mechanism (2) comprises a tank body (201), a heating jacket (202) is fixed outside the tank body (201), a heat insulation shell (203) is fixed outside the heating jacket (202), a motor (204) is fixed below the tank body (201), a rotating shaft (205) is installed at the output end of the motor (204), a stirring rod (206) is installed outside the rotating shaft (205), a pressure relief assembly is installed above the tank body (201), the pressure relief assembly comprises a purification box (207), connecting pipes (208) are fixed on both sides of the purification box (207), a fixed pipe (209) is fixed at one end of the connecting pipe (208) away from the purification box (207), a sealing ball (210) is arranged inside the fixed pipe (209), an activated carbon adsorption layer (211) is installed inside the purification box (207), and an air outlet pipe (212) is installed above the purification box (207).

2. A reduced pressure distillation apparatus according to claim 1, wherein: The support mechanism (1) comprises a support rod (101), and a support plate (102) is fixed above the support rod (101).

3. A reduced pressure distillation apparatus as claimed in claim 2, wherein: A counterweight mechanism (3) is installed above the distillation mechanism (2), the counterweight mechanism (3) comprises a fixed rod (301), a fixed disc (302) is installed above the fixed rod (301), a threaded rod (303) is installed above the fixed disc (302), a counterweight block (304) is installed outside the threaded rod (303), and a nut (305) is arranged above the counterweight block (304).

4. A reduced pressure distillation apparatus as defined in claim 2, wherein: The support plate (102) is welded with the support rod (101), and the support plate (102) is made of stainless steel.

5. A reduced pressure distillation apparatus as defined in claim 1, wherein: The motor (204) is connected with the tank body (201) through bolts, and the diameter of the sealing ball (210) is equal to the inner diameter of the fixed pipe (209).

6. A reduced pressure distillation apparatus as defined in claim 3, wherein: The fixed disc (302) is welded with the fixed rod (301), and the counterweight block (304) is made of polyethylene.

Citation Information

Patent Citations

  • Traditional Chinese medicine reduced pressure distillation device

    CN221451736U