Automatic oil separation tank

Abstract

The utility model discloses an automatic oil separation tank, and belongs to the field of backing material production. An automatic oil separation tank comprises a working box and further comprises a material storage bin fixedly connected in a cavity of the working box, a rotating shaft is rotationally connected in the material storage bin, a stirring mechanism is arranged on the rotating shaft, and the working end of the stirring mechanism is attached to the inner wall of the material storage bin; the filter frame is fixedly connected to the working box, the filter frame extends into the cavity of the storage bin and is provided with a through hole, an interception detection mechanism is arranged on the through hole, and a connecting pipe is arranged on the filter frame; according to the utility model, hotpot raw materials in the storage bin can be fully stirred, oil plants are promoted to be separated from solid base materials, the oil plants are waited to be separated after standing for a period of time, oil liquid is extracted and the base materials are separated, so that the purposes of automatic separation, filtration and extraction of the oil plants are achieved, the production efficiency and the product quality are improved, and the production cost is reduced. The loss of oil plants or solid base materials in the separation process is prevented, and the production cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of base material production technology, and in particular to an automatic oil separation tank. Background Technology

[0002] Currently, hot pot bases on the market are mainly divided into solid-liquid mixtures of beef tallow and base ingredients. In order to ensure that consumers can obtain the best taste experience, manufacturers need to strictly control the ratio of beef tallow and solid base ingredients during production. However, the existing production process usually requires separating the cooked hot pot base ingredients, that is, first separating a certain weight of oil, and then packaging the separated oil and solid base ingredients separately.

[0003] However, this separation method has drawbacks. The separation process may also cause loss of oil or solid bottom material, increasing production costs. Therefore, there is an urgent need to design an automatic oil separation tank to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the separation process in the prior art may cause the loss of oil or solid bottom material, which increases the production cost, and to propose an automatic oil separation tank.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic oil separator includes a working box and a storage hopper fixedly connected to the cavity of the working box. A rotating shaft is rotatably connected inside the storage hopper, and a stirring mechanism is mounted on the rotating shaft, with the working end of the stirring mechanism in contact with the inner wall of the storage hopper. A filter frame is fixedly connected to the working box, and the filter frame extends into the cavity of the storage hopper and has a through hole. An interception and detection mechanism is mounted on the through hole, and a connecting pipe is mounted on the filter frame.

[0007] To facilitate thorough mixing of the raw materials in the storage silo, preferably, the mixing mechanism includes a spiral plate and a mixing plate. A connecting rod is fixedly connected to the rotating shaft, the spiral plate is fixedly connected to the connecting rod and fits against the inner wall of the storage silo, and the mixing plate is fixedly connected to the rotating shaft and the mixing plate and the spiral plate are arranged alternately.

[0008] To improve the stirring efficiency of the stirring mechanism, filter holes are further provided on the stirring plate.

[0009] To facilitate the detection of the oil level, the interception and detection mechanism preferably includes a filter screen and a liquid level detection sensor. The liquid level detection sensor is mounted on the filter frame, the filter screen is mounted on the through hole, and the working end of the liquid level detection sensor faces the filter screen.

[0010] To facilitate the rotation of the shaft, preferably, a servo motor is fixedly connected to the work box, and the shaft is fixedly connected to the output end of the servo motor.

[0011] To facilitate the discharge of raw materials from the storage silo, preferably, a discharge pipe is fixedly connected to the storage silo, and a control valve is installed on the discharge pipe extending to the outside of the working box.

[0012] Compared with the prior art, the present invention provides an automatic oil separator, which has the following advantages:

[0013] 1. This automatic oil separator can fully stir the hot pot ingredients in the storage bin through the synergistic action of the spiral plate and the stirring plate, promote the separation of oil from the solid base material, and then let it stand for a period of time to wait for the oil to separate.

[0014] 2. This automatic oil separator can monitor the liquid level in the filter frame in real time through a liquid level detection sensor. When the liquid level reaches the upper limit, the extraction will automatically stop. A discharge pipe is fixedly connected to the storage hopper, and the discharge pipe extends to the outside of the working box and is equipped with a control valve for discharging solid bottom material. This achieves the purpose of automatic separation, filtration and extraction of oil, improves production efficiency and product quality, prevents the loss of oil or solid bottom material during the separation process, and reduces production costs.

[0015] The parts of this device not described herein are the same as or can be implemented using existing technologies. This utility model can fully stir the hot pot ingredients in the storage bin, promote the separation of oil from the solid base material, and after standing for a period of time to wait for the oil to separate, the oil is extracted and the base material is separated, thereby achieving the purpose of automatic separation, filtration and extraction of oil, improving production efficiency and product quality, preventing the loss of oil or solid base material during the separation process, and reducing production costs. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of an automatic oil separator proposed in this utility model;

[0017] Figure 2 This is a partial schematic diagram of an automatic oil separator proposed in this utility model;

[0018] Figure 3 This is a cross-sectional structural diagram of an automatic oil separator proposed in this utility model. Figure 1 ;

[0019] Figure 4 This is a cross-sectional structural diagram of an automatic oil separator proposed in this utility model. Figure 2

[0020] In the diagram: 1. Working box; 2. Box door; 3. Storage silo; 4. Rotating shaft; 5. Connecting rod; 6. Spiral plate; 7. Stirring plate; 8. Servo motor; 9. Filter frame; 10. Through hole; 11. Connecting pipe; 12. Discharge pipe; 13. Liquid level detection sensor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] Example:

[0024] Reference Figures 1-4 An automatic oil separator includes a working chamber 1, and a storage bin 3 is provided in the cavity of the working chamber 1 for placing hot pot ingredients. A door 2 is also provided on the working chamber 1 by means of a hinge to seal the cavity of the working chamber 1. In addition, a rotating shaft 4 is rotatably connected in the storage bin 3. A stirring mechanism is provided on the rotating shaft 4, and the working end of the stirring mechanism is in contact with the inner wall of the storage bin 3. The stirring mechanism can fully stir the hot pot ingredients in the storage bin 3, and then let it stand for a period of time to wait for the oil to separate.

[0025] Furthermore, the above-mentioned stirring mechanism includes a spiral plate 6 and a stirring plate 7. A connecting rod 5 is fixedly connected to the rotating shaft 4. The spiral plate 6 is fixedly connected to the connecting rod 5 and is in contact with the inner wall of the storage bin 3. The stirring plate 7 is fixedly connected to the rotating shaft 4 and is staggered with the spiral plate 6.

[0026] The storage bin 3 is made of stainless steel and is cylindrical. The effective volume of the storage bin 3 is 3000 liters. The inner wall is polished to reduce material adhesion. The working box 1 is equipped with a door 2 with a silicone sealing strip by a hinge to seal the cavity of the working box 1 and prevent foreign objects from entering.

[0027] A stainless steel rotating shaft 4 is rotatably connected inside the storage silo 3. The rotating shaft 4 is driven by a servo motor 8. A stirring mechanism is fixedly connected to the rotating shaft 4. This mechanism consists of a spiral plate 6 and a stirring plate 7. Filter holes are opened on the stirring plate 7 to improve the stirring effect. The spiral plate 6 is made of stainless steel plate and is fixedly connected to the rotating shaft 4 by a connecting rod 5 and fits against the inner wall of the storage silo 3. It is used to rotate the hot pot materials. In addition, the paddle-type stirring plate 7 is directly fixedly connected to the rotating shaft 4 and is staggered with the spiral plate 6 to form a three-dimensional cross stirring structure. Through the synergistic effect of the spiral plate 6 and the stirring plate 7, the hot pot ingredients in the storage silo 3 can be fully stirred, promoting the separation of oil from the solid base material.

[0028] In addition, a filter frame 9 is provided on the working box 1. The filter frame 9 extends into the cavity of the storage bin 3 and is provided with a through hole 10. An interception detection mechanism is provided on the through hole 10, and a connecting pipe 11 is provided on the filter frame 9. The oil can be extracted through the connecting pipe 11. After the hot pot ingredients are fully stirred, they are left to stand for a period of time to wait for the oil to separate. The separated oil can be adsorbed and collected into a designated container through the connecting pipe 11.

[0029] A stainless steel filter frame 9 is also provided on the top of the working chamber 1. The filter frame 9 extends downward into the cavity of the storage bin 3. A through hole 10 is provided on the side wall of the filter frame 9. A replaceable stainless steel filter screen is installed on the through hole 10 for filtering oil. There is a food-grade silicone connecting pipe 11 in the filter frame 9 for extracting the separated oil. The connecting pipe 11 is connected to a vacuum pump. Through the negative pressure of the vacuum pump, the separated oil is extracted from the storage bin 3 and collected into a designated container.

[0030] To prevent excessive oil extraction, a photoelectric liquid level sensor 13 is also installed on the filter frame 9. The working end of the liquid level sensor 13 faces the filter screen to monitor the oil level in the filter frame 9 in real time.

[0031] A touch screen is also installed on the working box 1, and PLC programming control is adopted. The operation is carried out by the touch screen. When the liquid level reaches the set upper limit, the liquid level detection sensor 13 will send a signal to the PLC control system, and the control system will automatically stop the vacuum pump to prevent the oil from overflowing. The operator can set the upper limit of the liquid level and monitor the oil extraction process through the touch screen.

[0032] During operation, after the hot pot ingredients are thoroughly stirred and allowed to settle, the oil gradually accumulates at the top of the storage silo 3. At this point, the vacuum pump is started, and the oil is drawn into the filter frame 9 through the connecting pipe 11. After being filtered by the filter screen, the liquid level detection sensor 13 monitors the liquid level in the filter frame 9 in real time. When the liquid level reaches the upper limit, the extraction automatically stops. A discharge pipe 12 is fixedly connected to the storage silo 3, and the discharge pipe 12 extends to the outside of the working box 1 and is equipped with a control valve for discharging the solid base material. This achieves the purpose of automatic separation, filtration, and extraction of oil, improving production efficiency and product quality, preventing the loss of oil or solid base material during the separation process, and reducing production costs.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An oil automatic separation tank comprising a working tank (1), characterized in that, Also include: Fixedly connected in the cavity of the working tank (1) storage bin (3), Wherein, the rotationally connected shaft (4) in the storage bin (3), the shaft (4) is provided with stirring mechanism, and the working end of the stirring mechanism is attached to the inner wall of the storage bin (3); Fixedly connected on the filter frame (9) of the working tank (1), Wherein, the filter frame (9) extends to the cavity of the storage bin (3) is provided with through hole (10), the through hole (10) is provided with intercept detection mechanism, and the filter frame (9) is provided with connecting pipe (11).

2. The automatic oil separation tank according to claim 1, wherein The stirring mechanism comprises a spiral plate (6) and a stirring plate (7), the connecting rod (5) is fixedly connected on the shaft (4), the spiral plate (6) is fixedly connected on the connecting rod (5), and the spiral plate (6) is attached to the inner wall of the storage bin (3), the stirring plate (7) is fixedly connected on the shaft (4), and the stirring plate (7) is staggered with the spiral plate (6).

3. The automatic oil separation tank according to claim 2, wherein The stirring plate (7) is provided with filter hole.

4. The automatic oil separation tank according to claim 1, wherein The intercept detection mechanism comprises a filter screen and a liquid level detection sensor (13), the liquid level detection sensor (13) is arranged on the filter frame (9), the filter screen is arranged on the through hole (10), and the working end of the liquid level detection sensor (13) faces the filter screen.

5. The automatic oil separation tank according to claim 1, wherein The working tank (1) is fixedly connected with servo motor (8), the shaft (4) is fixedly connected on the output end of the servo motor (8).

6. The automatic oil separation tank according to claim 1, wherein The storage bin (3) is fixedly connected with discharge pipe (12), and the discharge pipe (12) extends to the outside of the working tank (1) is provided with control valve.

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