High-efficiency homogenizer with three stirring forms

Abstract

The utility model is suitable for the technical field of homogenizers, and provides a high-efficiency homogenizer with three stirring forms, which comprises a damping support, the supporting frame is arranged on the damping support; a group of electric push rods are symmetrically arranged on the side wall of the support frame; the telescopic ends of the two electric push rods are each connected with a mounting shaft. Clamping arms are rotationally matched with the opposite sides of the two mounting shafts; the same tank body is arranged between the two clamping arms, and a stirring mechanism is arranged in the tank body; through the design of the tank body and the tank cover which are separated from each other, the operation flexibility of the tank body is remarkably improved, so that the height and the rotation angle of the tank body can be flexibly adjusted, materials are ensured to flow out smoothly, the material dumping efficiency and accuracy are greatly improved, and potential safety hazards are effectively avoided; meanwhile, the built-in stirring mechanism can quickly perform preliminary dispersion, further stirring and homogenization treatment on the materials, and accumulation and waste are avoided, so that the purity, homogeneity and efficient use of the materials are ensured, and waste is remarkably reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to homogenizer technical field especially, it relates to the high -efficient homogenizer with three kinds of stirring forms. BACKGROUND

[0002] In the production process of daily chemical products, material mixing and homogenization play a decisive role. However, in the traditional production mode, this key link is often limited to manual operation or simple mechanical stirring mode, which makes it difficult to achieve ideal uniform homogenization of materials. Specifically, manual operation is not only inefficient, but also difficult to ensure sufficient homogenization of materials during mixing, resulting in uneven product quality. At the same time, simple mechanical stirring often cannot completely solve the problem of material adhesion on the inner wall of the tank, and the flowing liquid is easy to remain on the tank wall, which not only causes waste of materials and increases production cost, but also brings many inconveniences to subsequent cleaning work.

[0003] More seriously, manual operation also has a security risk that cannot be ignored. Because of the frequent contact with materials and stirring equipment during operation, not only the labor intensity of the operator is increased, but also safety accidents may occur due to improper operation or equipment failure, thereby bringing great uncertainty and risk to the production process. CONTENT OF THE UTILITY MODEL

[0004] The utility model provides high -efficient homogenizer with three kinds of stirring forms, aims at solving the problem of traditional homogenization equipment inefficiency, difficult to realize the full homogenization of materials, leading to uneven product quality;Material is easy to adhere to the tank wall, causing waste and increasing the difficulty of cleaning;Bring uncertainty and risk to the production process.

[0005] The utility model is realized in this way, high -efficient homogenizer with three kinds of stirring forms, including shock absorbing support;Support frame is arranged on the shock absorbing support;The side wall of the support frame is symmetrically provided with a group of electric push rods;The telescopic end of two electric push rods is connected with an installation shaft respectively;The opposite side of two installation shafts is rotatably connected with a clamping arm;A tank is arranged between two clamping arms, and the upper end surface of the tank is provided with a tank cover;The tank is provided with a stirring mechanism;The stirring mechanism comprises: a first stirring shaft rotatably arranged at the top wall position on one side of the tank cover, a plurality of rapid dispersion leaves are distributed on the first stirring shaft;The second stirring shaft is rotatably arranged at the top wall position on the other side of the tank cover, and a plurality of rapid stirring blades are distributed on the second stirring shaft.

[0006] Preferably, the tank stirring mechanism further comprises: a third stirring shaft arranged at the middle position of the bottom side of the tank cover;The bottom side of the third stirring shaft is provided with a U-shaped wall scraping frame;The outer side of the wall scraping frame opposite to the inner wall of the tank is provided with a plurality of silica gel scraping plates.

[0007] Preferably, a mounting rack is further arranged on the damping support, a pushing cylinder arranged in the mounting rack is arranged in a vertical direction, and a telescopic end of the pushing cylinder is connected with a side wall of the tank cover.

[0008] Preferably, a first motor is arranged at a middle position of an upper surface of the tank cover, and an output end of the first motor is fixedly connected with an end of the third stirring shaft through keying.

[0009] Preferably, a second motor is arranged at a side position of the upper surface of the tank cover, and an output end of the second motor is fixedly connected with an end of the first stirring shaft through keying.

[0010] Preferably, a third motor is arranged at another side position of the upper surface of the tank cover, and an output end of the third motor is fixedly connected with an end of the second stirring shaft through keying.

[0011] Preferably, a fourth motor is arranged on an outer wall of one of the mounting shafts, and an output end of the fourth motor is fixedly connected with an end of the clamping arm through keying.

[0012] Preferably, a discharge port connected with an inner cavity of the tank body is arranged at a bottom position of the tank body, and a discharge valve is arranged on the discharge port.

[0013] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0014] Firstly, the device adopts a separate tank body and tank cover design, which significantly improves the flexibility of the tank body operation. Specifically, the design allows the tank body to flexibly adjust its relative height position and allows the tank body to rotate at an angle, thereby ensuring that the tank body can reach a suitable inclination angle so that the material can smoothly flow out of the tank body under the action of gravity. This design not only greatly improves the efficiency and accuracy of material pouring, but also effectively avoids the safety hazards that may be caused by traditional manual operation.

[0015] Secondly, the device can quickly perform preliminary dispersion, further stirring and homogenization of the material, and ensure that the material reaches a uniform distribution state in the tank body. In particular, the silica gel scraper plate on the third stirring shaft can closely adhere to the inner wall of the tank body and continuously scrape off the material residues attached to the inner wall of the tank body, thereby avoiding the accumulation and waste of the material on the inner wall of the tank body. This step not only ensures the purity and homogeneity of the material, but also improves the use efficiency of the material and reduces waste. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a front view of the present utility model;

[0017] Figure 2 is a front view of the tank body of the present utility model;

[0018] Figure 3 Figure is the tank cover and push material cylinder connecting structure schematic diagram of the utility model;

[0019] Figure 4 Figure is the support frame three-dimensional structure schematic diagram of the utility model;

[0020] In the figure: 1, shock absorbing support; 2, support frame; 3, electric push rod; 4, mounting shaft; 5, clamping arm; 6, tank body; 7, tank cover; 8, first stirring shaft; 9, quick dispersion blade; 10, second stirring shaft; 11, quick stirring piece; 12, third stirring shaft; 13, wall scraping frame; 14, scraper; 15, mounting frame; 16, push material cylinder; 17, first motor; 18, second motor; 19, third motor; 20, fourth motor; 21, discharge port; 22, discharge valve. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the description and the drawings are to be regarded as illustrative in nature and are not intended to limit the application; the terminology used in the description and the claims of the present application and the above description of the drawings includes the terms specifically mentioned above as well as their derivatives.

[0022] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all directed to the same embodiment, or to a single alternative embodiment.

[0023] The utility model embodiment provides high efficiency homogenizer with three kinds of stirring forms, such as Figures 1-4As shown, it comprises a damping support 1; a support frame 2 provided on the damping support 1; a group of electric push rods 3 symmetrically provided on the side wall of the support frame 2; the telescopic ends of the two electric push rods 3 are respectively connected with an installation shaft 4; the opposite side of the two installation shafts 4 is rotatably connected with a clamping arm 5; the same tank body 6 is provided between the two clamping arms 5, and the upper end face of the tank body 6 is provided with a tank cover 7; a stirring mechanism is arranged in the tank body 6; the stirring mechanism comprises: a first stirring shaft 8 rotatably arranged at the top wall position of one side of the tank cover 7, a plurality of rapid dispersion leaves 9 are distributed on the first stirring shaft 8; a second stirring shaft 10 rotatably arranged at the top wall position of the other side of the tank cover 7, a plurality of rapid stirring blades 11 are distributed on the second stirring shaft 10.

[0024] It should be noted that, due to the low efficiency of the traditional homogenizing equipment, it is difficult to achieve full homogenization of the material, resulting in uneven product quality; the material is easy to adhere to the tank wall, causing waste and increasing the difficulty of cleaning; the production process brings uncertainty and risk, this scheme adopts the design of separate tank body 6 and tank cover 7 and efficient stirring system, which significantly improves the flexibility of operation and the efficiency of material processing. Specifically, the tank body 6 can be flexibly adjusted in height and rotated in angle to ensure smooth flow of the material. This design not only improves the efficiency and accuracy of material pouring, but also effectively avoids the safety hazards of manual operation. At the same time, the stirring system in the device can quickly disperse, further stir and homogenize the material, ensuring uniform distribution of the material. In particular, the silica gel scraper 14 on the third stirring shaft 12 closely adheres to the inner wall of the tank body 6, effectively removing material residues and avoiding accumulation and waste, further ensuring the purity and homogeneity of the material and improving the use efficiency of the material. In summary, this coherent design not only enhances the convenience and safety of operation, but also greatly optimizes the efficiency and purity of material processing.

[0025] Specifically, in this embodiment, the scheme mainly comprises a damping support 1; the equipment is stably placed on the working plane through the damping support 1 at the bottom of the equipment, which ensures the stability of the equipment during operation and effectively reduces the damage to the equipment and its internal components caused by vibration; the support frame 2 as the main structure of the whole equipment plays an important role in supporting and fixing the main components;

[0026] A group of electric push rods 3 are installed on the side wall of the support frame 2. These electric push rods 3 can flexibly adjust the relative height position of the tank body 6 through their telescopic function; when the electric push rods 3 receive the start signal, their telescopic ends will respectively push the two installation shafts 4 connected thereto to move up and down;

[0027] The opposite side of the two mounting shafts 4 is rotatably connected with a clamping arm 5, so that the clamping arm 5 can be adjusted in height along with the extension and retraction of the electric push rod 3, and can firmly clamp and fix the tank body 6 of different sizes; it is worth mentioning that, since the clamping arm 5 is rotatably arranged, the tank body 6 can be quickly and conveniently rotated in angle, so as to realize the pouring function of the tank body 6, and meet the material processing requirements under different production requirements.

[0028] The upper end surface of the tank body 6 is provided with a tank cover 7, which mainly serves to close the tank body 6 to protect the contents inside from being polluted and damaged by the external environment.

[0029] A stirring mechanism is arranged in the tank body 6; a first stirring shaft 8 is rotatably arranged at the top wall position on one side of the tank cover 7, and a plurality of rapid dispersion leaves 9 are uniformly distributed on the shaft; when the rapid dispersion leaves 9 rotate, the materials in the tank body 6 can be rapidly and effectively dispersed, which creates favorable conditions for the subsequent deeper mixing process.

[0030] A second stirring shaft 10 is rotatably arranged at the top wall position on the other side of the tank cover 7, and a plurality of rapid stirring blades 11 are also distributed on the shaft; when the second stirring shaft 10 starts to rotate, the rapid stirring blades 11 can further stir and mix the materials, so as to ensure that the materials are uniformly distributed in the tank body 6, thereby realizing the homogenization processing effect.

[0031] As shown in the further preferred embodiment of the utility model, Figure 2 The tank body 6 stirring mechanism further comprises: a third stirring shaft 12 arranged at the middle position of the bottom side of the tank cover 7; the bottom side of the third stirring shaft 12 is provided with a U-shaped wall scraping frame 13; the outer side of the wall scraping frame 13 opposite to the inner wall of the tank body 6 is provided with a plurality of silica gel scraping plates 14.

[0032] In this embodiment, under the driving of the third stirring shaft 12, the U-shaped wall scraping frame 13 rotates to continuously scrape off the residual materials on the inner wall of the tank body 6, which can avoid the accumulation and waste of the materials on the inner wall of the tank body 6, and also can ensure the purity and homogeneity of the materials in the next stirring, and meanwhile, the softness and wear resistance of the silica gel scraping plate 14 can ensure that the wall scraping effect is still good after a long time of use.

[0033] As shown in the further preferred embodiment of the utility model, Figures 1-2 The damping support 1 is further provided with a mounting frame 15, the mounting frame 15 is provided with a material pushing air cylinder 16 arranged in the vertical direction, and the extension end of the material pushing air cylinder 16 is connected with the side wall of the tank cover 7.

[0034] In the embodiment, when the telescopic end of the pushing cylinder 16 is retracted downward, it drives the tank cover 7 to descend, so as to separate the tank cover 7 from the tank body 6, thereby facilitating the pouring, loading or other operations of the material.

[0035] As shown in the further preferred embodiment of the utility model, Figures 1-2 The upper surface of the tank cover 7 is provided with a first motor 17 at the middle position, and the output end of the first motor 17 is fixedly connected with the end of the third stirring shaft 12 through keying.

[0036] In the embodiment, the output end of the first motor 17 starts to rotate, which drives the third stirring shaft 12 to rotate; the rotation of the third stirring shaft 12 further drives the U-shaped wall scraping frame 13 and the silica gel scraping plate 14 installed on the bottom side of the third stirring shaft 12 to rotate, so that the silica gel scraping plate 14 can be closely attached to the inner wall of the tank body 6 and continuously scrape the residual material attached to the inner wall of the tank body 6 with the rotation of the third stirring shaft 12.

[0037] As shown in the further preferred embodiment of the utility model, Figures 1-2 The upper surface of the tank cover 7 is provided with a second motor 18 at the side position, and the output end of the second motor 18 is fixedly connected with the end of the first stirring shaft 8 through keying.

[0038] In the embodiment, when the output end of the second motor 18 rotates, it directly drives the first stirring shaft 8 to rotate, and the first stirring shaft 8 is distributed with a plurality of rapid dispersion leaves 9, which can rapidly disperse the material in the tank body 6 when rotating, and such dispersion effect is helpful for the subsequent mixing process, so that the material can be more uniformly distributed in the tank body 6.

[0039] As shown in the further preferred embodiment of the utility model, Figures 1-2 The upper surface of the tank cover 7 is provided with a third motor 19 at the other side position, and the output end of the third motor 19 is fixedly connected with the end of the second stirring shaft 10 through keying.

[0040] In the embodiment, the rotation of the output end of the third motor 19 is transmitted to the second stirring shaft 10, so that the second stirring shaft 10 also starts to rotate, and the second stirring shaft 10 is installed with rapid stirring blades 11, which can further stir and homogenize the material in the tank body 6 when rotating.

[0041] As shown in the further preferred embodiment of the utility model, Figure 4 The outer wall of one of the mounting shafts 4 is provided with a fourth motor 20, and the output end of the fourth motor 20 is fixedly connected with the end of the clamping arm 5 through keying.

[0042] In this embodiment, the output end of the fourth motor 20 starts to rotate, and since the output end is fixedly connected to the end of the clamping arm 5 through a key, the rotating motion is directly transmitted to the clamping arm 5, thereby driving the tank body 6 to tilt. By accurately controlling the rotating angle and speed of the fourth motor 20, it can be ensured that the tank body 6 reaches a suitable tilt angle, which can make the material flow out of the tank body 6 smoothly under the action of gravity. This design not only improves the efficiency and accuracy of material pouring, but also avoids safety hazards caused by manual operation.

[0043] In further preferred embodiments of the utility model, as shown in Figure 2 The bottom of the tank body 6 is provided with a discharge port 21 connected to the inner cavity thereof, and the discharge port 21 is provided with a discharge valve 22.

[0044] In this embodiment, the discharge valve 22 is opened when discharging is required, allowing the material to flow out of the tank body 6 through the discharge port 21; when discharging is not required, the discharge valve 22 remains closed to prevent material leakage or foreign matter from entering the tank body 6.

[0045] Working principle: The equipment is stably installed on the working plane through the shock-absorbing support 1 at the bottom, which ensures the stability of the equipment during operation and effectively reduces the damage to the equipment and its internal components caused by vibration; the support frame 2 serves as the main structure of the equipment and bears the important responsibility of supporting and fixing the main components;

[0046] A set of electric push rods 3 are symmetrically installed on the side walls of the support frame 2; these electric push rods 3 have telescopic function and can flexibly adjust the relative height position of the tank body 6; when the electric push rods 3 receive the start signal, their telescopic ends will respectively push the two mounting shafts 4 connected thereto to move up and down; the opposite sides of the two mounting shafts 4 are both rotationally fitted with clamping arms 5, so that with the telescoping of the electric push rods 3, the clamping arms 5 will also be adjusted in height accordingly and can firmly clamp and fix tank bodies 6 of different sizes;

[0047] In particular, the clamping arm 5 is rotatably arranged, which enables the tank body 6 to rotate at an angle; when the output end of the fourth motor 20 starts to rotate, since the output end is fixedly connected to the end of the clamping arm 5 through a key, the rotating motion is directly transmitted to the clamping arm 5, thereby driving the tank body 6 to tilt. By accurately controlling the rotating angle and speed of the fourth motor 20, it can be ensured that the tank body 6 reaches a suitable tilt angle, which can make the material flow out of the tank body 6 smoothly under the action of gravity. This design not only improves the efficiency and accuracy of material pouring, but also avoids safety hazards caused by manual operation;

[0048] The upper end face of the tank body 6 is equipped with a tank cover 7, and the main function of the tank cover 7 is to close the tank body 6 to protect the contents inside from being polluted and damaged by the external environment; when the telescopic end of the pushing cylinder 16 pushes upward, it will drive the tank cover 7 to rise, so as to realize the separation of the tank cover 7 and the tank body 6, and facilitate the pouring, loading or other operations of the material;

[0049] In the inside of the tank body 6, a stirring mechanism is arranged; the first stirring shaft 8 is rotationally arranged at the one side top wall position of the tank cover 7, and a plurality of rapid dispersion leaves 9 are uniformly distributed on the shaft; when the output end of the second motor 18 rotates, it will directly drive the first stirring shaft 8 to rotate together, and the rapid dispersion leaves 9 can rapidly disperse the material in the tank body 6 during rotation, thereby creating favorable conditions for the subsequent deeper mixing process;

[0050] The second stirring shaft 10 is rotationally arranged at the other side top wall position of the tank cover 7, and a plurality of rapid stirring blades 11 are also distributed on the shaft; when the output end of the third motor 19 rotates, it will be transmitted to the second stirring shaft 10, so that it also starts to rotate; the rapid stirring blades 11 will further stir and homogenize the material in the tank body 6 during rotation, so as to ensure that the material reaches a uniformly distributed state in the tank body 6;

[0051] In addition, the third stirring shaft 12 also plays a key role; when the output end of the first motor 17 starts to rotate, it will drive the third stirring shaft 12 to rotate together; the rotation of the third stirring shaft 12 further drives the U-shaped wall scraping frame 13 and the silica gel scraping plate 14 installed on the bottom side of the third stirring shaft 12 to rotate together; the silica gel scraping plate 14 can closely adhere to the inner wall of the tank body 6, and continuously scrape off the material residues attached to the inner wall of the tank body 6 with the rotation of the third stirring shaft 12; this step can avoid the accumulation and waste of the material on the inner wall of the tank body 6, and also can ensure the purity and homogeneity of the material for the next stirring;

[0052] A discharge port 21 connected with the inner cavity of the tank body 6 is formed at the bottom position of the tank body 6; the discharge valve 22 is arranged on the discharge port 21, and its function is to open when discharging is needed, allowing the material to flow out from the tank body 6 through the discharge port 21; and when discharging is not needed, the discharge valve 22 remains closed to prevent material leakage or foreign matter from entering the tank body 6.

[0053] It should be noted that for the foregoing embodiments, in order to simply describe, they are all expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence, because according to the present application, certain steps can be performed in other order or simultaneously. Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the present application.

[0054] In several embodiments provided by the present application, it should be understood that the disclosed apparatus can be implemented by other manners. For example, the apparatus embodiments described above are merely illustrative, for example, the division of the above units can have another division manner in actual implementation, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or communication connection between the units or components shown or discussed can be indirect coupling or communication connection between the units or components through some interfaces, and can be electrical or other forms.

[0055] The units described above as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, that is, can be located in one place, or can be distributed on a plurality of network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the embodiment scheme.

[0056] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete or make other adjustments to the features in each embodiment of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence, and these technical solutions also belong to the scope of protection of the present application.

Claims

1. A high performance homogenizer having three forms of agitation, characterized in that, The utility model relates to a kind of shock-absorbing support (1);Support frame (2) is arranged on the shock-absorbing support (1);The side wall of the support frame (2) is symmetrically provided with a group of electric push rod (3);The telescopic end of two electric push rod (3) is respectively connected with one mounting shaft (4);Two mounting shaft (4) relative side is rotatably connected with clamping arm (5);Two clamping arms (5) are provided with same jar (6) between them, and the upper end surface of jar (6) is provided with jar cover (7);Stirring mechanism is provided in jar (6);The stirring mechanism includes: first stirring shaft (8) is rotatably arranged in the side top wall position of jar cover (7), and first stirring shaft (8) is distributed with several quick dispersion leaves (9);Second stirring shaft (10) is rotatably arranged in the other side top wall position of jar cover (7), and second stirring shaft (10) is distributed with several quick stirring blades (11). The stirring mechanism of jar (6) further includes: third stirring shaft (12) is arranged in the bottom side middle position of jar cover (7);The bottom side of third stirring shaft (12) is provided with U-shaped wall scraping frame (13);The outside of wall scraping frame (13) and jar (6) inner wall is provided with several silica gel scraping plates (14). Mounting frame (15) is further provided on the shock-absorbing support (1), and pushing cylinder (16) is provided in mounting frame (15) and arranged along vertical direction, and the telescopic end of pushing cylinder (16) is connected with the side wall of jar cover (7). The middle position of the upper surface of jar cover (7) is provided with first motor (17), and the output end of first motor (17) is fixedly connected with the end of third stirring shaft (12) by key. The side position of the upper surface of jar cover (7) is provided with second motor (18), and the output end of second motor (18) is fixedly connected with the end of first stirring shaft (8) by key. The other side position of the upper surface of jar cover (7) is provided with third motor (19), and the output end of third motor (19) is fixedly connected with the end of second stirring shaft (10) by key. The outer wall of one mounting shaft (4) is provided with fourth motor (20), and the output end of fourth motor (20) is fixedly connected with the end of clamping arm (5) by key. Discharge port (21) is formed in the bottom position of jar (6) and connected with its inner cavity, and discharge valve (22) is arranged on discharge port (21). ​ ​ ​ 2. The high performance homogenizer with three stirring forms according to claim 1, characterized in that, ​ ​ ​ ​ 3. The high performance homogenizer with three stirring forms according to claim 2, characterized in that, ​ 4. The high performance homogenizer with three stirring forms according to claim 3, characterized in that, ​ 5. The high performance homogenizer with three forms of agitation as claimed in claim 4, wherein, ​ 6. The high performance homogenizer with three forms of agitation as claimed in claim 5, wherein, ​ 7. The high performance homogenizer with three stirring forms according to claim 2, characterized in that, ​ 8. The high performance homogenizer with three forms of agitation as claimed in claim 7, wherein, ​

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