Film laminating machine for foam base of household appliance
By introducing an adjustment mechanism and a dust extraction mechanism into the foam base laminating machine, the problems of complex limit bar adjustment and dust affecting laminating quality are solved, achieving rapid adjustment and high-quality laminating effect.
Patent Information
- Application Number
- CN202520034152.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing foam base laminating machines involve a complex and slow adjustment process when adjusting the limit stop to accommodate foam bases of different lengths.
An adjustment mechanism is used, through the cooperation of a slider and a connecting rod, to achieve rapid adjustment of the limit stop bar; combined with a dust collection mechanism, a HEPA filter is used to remove dust from the film to ensure coating quality.
It enables rapid adjustment of the limit stop bar and improves the quality of film coating, preventing dust from adhering to the foam base, thereby improving production efficiency and product quality.
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Figure CN223918679U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of film coating of electric appliance foam bases, in particular to a household appliance foam base film coating machine. BACKGROUND
[0002] The film coating machine is a device that can form a vacuum environment on the surface of an object and use a hot film or a cold film to perform film forming treatment. In the field of household appliance manufacturing, the foam base film coating machine is a device specially used for coating a protective film on a foam base. With the continuous development of the household appliance market, consumers have higher and higher requirements for the appearance, quality and durability of products. The appearance and durability of the foam base, as an important component of household appliances, directly affect the purchase willingness and use experience of consumers. Therefore, film coating treatment of the foam base has become an important production process.
[0003] Through retrieval, the Chinese patent No. CN202323484763.1 discloses a foam base film coating machine, which comprises a rack, a conveying device arranged on the rack, a foam base conveyed on the conveying device, a pressing device arranged above the rack, a film coating device arranged below the conveying device, the pressing device being in sliding contact with the upper side of the foam base; the conveying device comprises conveying belts one and two rotatably arranged on the rack, a composite film is wound on the film coating device, the composite film is stretched out between the conveying belts one and two and bonded with the bottom side of the foam base; a film cutting mechanism is arranged at the end of the conveying belt two away from the conveying belt one, the film cutting mechanism is connected with the rack, and a film pressing mechanism is arranged on the rack on both sides of the foam base. The foam base film coating machine provided by the utility model has higher film coating efficiency and better film coating effect through cooperation of the conveying device, the film coating device, the film cutting mechanism and the film pressing mechanism.
[0004] For the related technology in the above, the inventors find that the following defects exist: Before film coating is performed on foam bases with different lengths, the limiting stop rods need to be adjusted to adapt to foam bases with different lengths, and a plurality of bolts are usually loosened in sequence, then the foam base is placed between the limiting stop rods, and the bolts are tightened, so that the adjustment process is very complex and the adjustment speed is slow.
[0005] Therefore, in view of the above problems, the applicant provides a household appliance foam base film coating machine. Utility model content
[0006] In order to solve the problems mentioned in the above background art, the application provides a household appliance foam base film coating machine.
[0007] The household appliance foam base film coating machine provided by the application adopts the following technical scheme:
[0008] The utility model provides a kind of household appliance foam base laminating machine, including '' L '' type frame and connecting frame, adjusting mechanism is provided on the '' L '' type frame, the adjusting mechanism includes sliding column, sliding block, locating bolt, fixed frame and connecting rod, the sliding column is slidably connected to sliding block, the outside of the sliding block is fixedly connected with fixed frame, the fixed frame is fixedly connected with fixed shaft on two sides, the fixed shaft is rotatably connected with connecting rod.
[0009] Dust collection mechanism is provided on the connecting frame, the dust collection mechanism includes air suction fan, air inlet pipe, air inlet plate, air outlet pipe and HEPA filter screen, the air inlet of the air suction fan is equipped with air inlet pipe, one end of the air inlet pipe is penetrated with air inlet plate, the air outlet of the air suction fan is equipped with air outlet pipe, the air outlet pipe is threadedly connected with HEPA filter screen.
[0010] Optionally, it further includes laminating machine, the laminating machine is composed of transmission belt A, transmission belt B, roller transmission belt, '' U '' type frame, hydraulic rod, hot sealing knife, heating furnace and control console, the two sides of the transmission belt B are connected with transmission belt A and roller transmission belt respectively, one side of the transmission belt A is equipped with control console, the two sides of the transmission belt A and transmission belt B are jointly equipped with '' U '' type frame, the '' U '' type frame is vertically installed on the hydraulic rod, the output end of the hydraulic rod is equipped with hot sealing knife, the top of the roller transmission belt is equipped with heating furnace.
[0011] Optionally, the two side baffle of the transmission belt A is fixedly connected with '' G '' type sliding groove column, the '' G '' type sliding groove column is slidably connected with '' G '' type sliding block, the top surface of the '' G '' type sliding block is fixedly connected with connecting rod, one end of the connecting rod is fixedly connected with limiting stop lever.
[0012] Optionally, one side of the limiting stop lever is fixedly connected with '' L '' type fixed rod, the top of the '' L '' type fixed rod is equipped with hinged frame, the hinged frame is composed of fixed frame and fixed shaft.
[0013] Optionally, one side baffle of the transmission belt A is fixedly installed with '' L '' type frame, the '' L '' type frame is vertically installed with sliding column, one side of the sliding column is engraved with scale value.
[0014] Optionally, the two sides of the sliding block are fixedly connected with handle, one side of the sliding block is threadedly connected with locating bolt, the locating bolt abuts one side of the sliding column.
[0015] Optionally, one side of the '' U '' type frame is fixedly connected with connecting frame, the connecting frame is equipped with air suction fan, the air suction fan is connected with power supply, the end of the air outlet pipe is provided with threaded hole, the circumferential outer wall of the HEPA filter screen is engraved with external thread, the external thread of the HEPA filter screen is connected into threaded hole, the outer ring of the HEPA filter screen is fixedly connected with multiple hand twist rings.
[0016] In summary, this application includes the following beneficial technical effects:
[0017] 1. This utility model, through the setting of the adjustment mechanism, allows the operator to slide the slider up and down, thereby driving the connecting rods on both sides to lift and make the limit stop bars converge or separate in the horizontal direction. This achieves the advantage of adjusting the spacing of the limit stop bars to fit foam bases of different lengths, and thus achieving the advantage of quick adjustment of the limit stop bars.
[0018] 2. By setting up a dust collection mechanism, the dust on the film flows into the air inlet plate when the fan is turned on. After being intercepted by the HEPA filter, the dust on the film is prevented from sticking to the foam base by the laminating machine, thus affecting the lamination quality. Attached Figure Description
[0019] Figure 1 This is one of the overall structural schematic diagrams in the embodiments of this application;
[0020] Figure 2 This is the second overall structural schematic diagram in the embodiments of this application;
[0021] Figure 3 This is a schematic diagram of the adjustment mechanism structure in an embodiment of this application;
[0022] Figure 4 This is a schematic diagram of the disassembled structure of the adjustment mechanism in an embodiment of this application;
[0023] Figure 5 This is a schematic diagram of the dust collection mechanism in the embodiments of this application.
[0024] Reference numerals: 100, Conveyor belt A; 101, Conveyor belt B; 102, Roller conveyor belt; 103, "U" shaped frame; 104, Hydraulic rod; 105, Heat sealing knife; 106, Heating furnace; 107, Control console; 2, "L" shaped frame; 3, Sliding column; 30, Scale value; 4, Slider; 40, Handle; 5, Positioning bolt; 6, Hinge frame; 60, Fixed frame; 61, Fixed shaft; 7, Connecting rod; 8, "L" shaped fixed rod; 9, Limiting stop bar; 10, Connecting rod; 11, "I" shaped slider; 12, "I" shaped sliding groove column; 13, Connecting frame; 14, Exhaust fan; 15, Air inlet pipe; 16, Air inlet plate; 17, Air outlet pipe; 170, Threaded hole; 18, HEPA filter; 180, Hand twist ring. Detailed Implementation
[0025] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.
[0026] This application discloses a foam base laminating machine for household appliances.
[0027] As Figures 1-5 shown, a household appliance foam base film coating machine, comprising an "L" shaped frame 2 and a connecting frame 13, the "L" shaped frame 2 is provided with an adjusting mechanism, the adjusting mechanism comprises a sliding column 3, a sliding block 4, a positioning bolt 5, a fixed frame 60 and a connecting rod 7, the sliding column 3 is slidingly connected to the sliding block 4, the outer side of the sliding block 4 is fixedly connected with the fixed frame 60, the fixed frame 60 is fixedly connected with a fixed shaft 61 on both sides, and the connecting rod 7 is rotatably connected to the fixed shaft 61.
[0028] A dust collection mechanism is arranged on the connecting frame 13, the dust collection mechanism comprises a suction fan 14, an air inlet pipe 15, an air inlet plate 16, an air outlet pipe 17 and a HEPA filter screen 18, the air inlet of the suction fan 14 is provided with the air inlet pipe 15, one end of the air inlet pipe 15 penetrates through the air inlet plate 16, the air outlet of the suction fan 14 is provided with the air outlet pipe 17, and the air outlet pipe 17 is threadedly connected with the HEPA filter screen 18.
[0029] Please refer to Figure 1 and Figure 2 , and further comprising a film coating machine, the film coating machine is composed of a transmission belt A100, a transmission belt B101, a roller transmission belt 102, a "U" shaped frame 103, a hydraulic rod 104, a heat sealing knife 105, a heating furnace 106 and a control console 107, the transmission belt B101 is connected with the transmission belt A100 and the roller transmission belt 102 on both sides respectively, one side of the transmission belt A100 is provided with the control console 107, the "U" shaped frame 103 is installed on both sides of the transmission belt A100 and the transmission belt B101, the hydraulic rod 104 is vertically installed on the "U" shaped frame 103, the heat sealing knife 105 is installed on the output end of the hydraulic rod 104, the heating furnace 106 is installed on the top of the roller transmission belt 102, and the transmission belt A100, the transmission belt B101, the roller transmission belt 102, the hydraulic rod 104, the heat sealing knife 105, the heating furnace 106 and the control console 107 are all externally connected with a power supply. The foam base is placed on the transmission belt A100 and flows to the transmission belt B101, the hydraulic rod 104 drives the heat sealing knife 105 to cut and seal the foam base sleeved with the film, and the heating furnace 106 heats the film to make it shrink and then smoothly adhere to the surface of the foam base. The above structure is the prior art of the film coating machine, and the working principle and specific structure will not be described here.
[0030] Please refer to Figure 1 , Figure 3 and Figure 4On both sides of the conveyor belt A100, there are "I"-shaped sliding columns 12 fixedly connected to the baffles. "I"-shaped sliders 11 are slidably connected to the "I"-shaped sliding columns 12. A connecting rod 10 is fixedly connected to the top surface of the "I"-shaped slider 11. A limit stop 9 is fixedly connected to one end of the connecting rod 10. An "L"-shaped fixing rod 8 is fixedly connected to one side of the limit stop 9. A hinge frame 6 is installed on the top of the "L"-shaped fixing rod 8. The hinge frame 6 consists of a fixing frame 60 and a fixing shaft 61. An "L"-shaped frame 2 is fixedly installed on one side of the conveyor belt A100. A sliding column 3 is vertically installed on the "L"-shaped frame 2. A scale value 30 is engraved on one side of the sliding column 3. Handles 40 are fixedly connected to both sides of the slider 4. A positioning bolt 5 is threadedly connected to one side of the slider 4, and the positioning bolt 5 abuts against one side of the sliding column 3. On the side, the operator loosens the positioning bolt 5, at which point the slider 4 can slide up and down on the sliding column 3. According to the length of the foam base, it is adapted to the appropriate length of the foam base according to the marking of the scale value 30. For example, if the length of the foam base is 30 cm, the scale value 30 will be marked with the corresponding scale value. The operator only needs to hold the handle 40 and push the slider 4 to the corresponding value of the scale value 30, and then tighten the positioning bolt 5 to hold the sliding column 3 to prevent it from falling. As the slider 4 moves upward, the connecting rod 7 will be lifted upward. At the same time, the connecting rod 7 will drive the "L"-shaped fixing rod 8 and the limit stop rod 9 to move closer to the center. The limit stop rod 9 is restricted by the connecting rod 10 and the "I"-shaped slider 11. At this time, the "I"-shaped slider 11 can only slide horizontally in the "I"-shaped sliding groove column 12.
[0031] Please see Figure 1 and Figure 5 A connecting frame 13 is fixedly connected to one side of the "U"-shaped frame 103. A suction fan 14 is installed on the connecting frame 13. The suction fan 14 is connected to an external power supply. A threaded hole 170 is opened at the end of the air outlet pipe 17. The outer circumference of the HEPA filter 18 is engraved with external threads. The external threads of the HEPA filter 18 are connected to the threaded hole 170. Multiple hand-twist rings 180 are fixedly connected to the outer ring of the HEPA filter 18. The air inlet plate 16 is installed on one side of the membrane. After the suction fan 14 is turned on, the suction fan 14 will suck the dust on the membrane into the air inlet plate 16 and flow into the suction fan 14 from the air inlet pipe 15. Then it flows out from the air outlet pipe 17 and finally the dust particles are adsorbed by the HEPA filter 18. By twisting the hand-twist ring 180, the HEPA filter 18 is disengaged from the threaded hole 170, which makes it convenient for users to clean the dust on the HEPA filter 18. Here, dust refers to residues in the membrane production process, pollutants in the production environment, and impurities generated by contact with equipment.
[0032] The implementation principle of a foam base laminating machine for household appliances according to an embodiment of this application is as follows:
[0033] The operator loosens the positioning bolt 5, at which point the slider 4 can slide up and down on the sliding column 3. According to the length of the foam base, it is adapted to the appropriate length of the foam base according to the marking of the scale value 30. For example, if the length of the foam base is 30 cm, the scale value 30 will be marked with the corresponding scale value. The operator only needs to hold the handle 40 and push the slider 4 to the corresponding value of the scale value 30, and then tighten the positioning bolt 5 to hold the sliding column 3 to prevent it from falling.
[0034] As the slider 4 moves upward, the connecting rod 7 will be lifted upward. At the same time, the connecting rod 7 will drive the "L"-shaped fixed rod 8 and the limiting stop 9 to move closer to the center. The limiting stop 9 is restricted by the connecting rod 10 and the "I"-shaped slider 11. At this time, the "I"-shaped slider 11 can only slide horizontally in the "I"-shaped sliding groove column 12.
[0035] After the suction fan 14 is turned on, the suction fan 14 will suck the dust on the membrane into the air inlet plate 16 and flow into the suction fan 14 from the air inlet pipe 15. Then it will flow out from the air outlet pipe 17 and finally the dust particles will be adsorbed by the HEPA filter 18. By turning the hand ring 180, the HEPA filter 18 can be disengaged from the threaded hole 170, which makes it convenient for the user to clean the dust on the HEPA filter 18.
[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A household appliance foam base film laminating machine characterized in that: The device includes an "L"-shaped frame (2) and a connecting frame (13). The "L"-shaped frame (2) is equipped with an adjustment mechanism. The adjustment mechanism includes a sliding column (3), a slider (4), a positioning bolt (5), a fixing frame (60), and a connecting rod (7). The sliding column (3) is slidably connected to the slider (4). The outer side of the slider (4) is fixedly connected to the fixing frame (60). The fixing frame (60) is fixedly connected to the fixing shaft (61) on both sides. The connecting rod (7) is rotatably connected to the fixing shaft (61). The connecting frame (13) is equipped with a dust collection mechanism, which includes a vacuum fan (14), an air inlet pipe (15), an air inlet plate (16), an air outlet pipe (17), and a HEPA filter (18). The air inlet of the vacuum fan (14) is equipped with an air inlet pipe (15), and one end of the air inlet pipe (15) passes through the air inlet plate (16). The air outlet of the vacuum fan (14) is equipped with an air outlet pipe (17), and the air outlet pipe (17) is threadedly connected to the HEPA filter (18).
2. The foam base film laminating machine for household appliances according to claim 1, characterized in that: It also includes a laminating machine, which consists of a conveyor belt A (100), a conveyor belt B (101), a roller conveyor belt (102), a "U"-shaped frame (103), a hydraulic rod (104), a heat sealing knife (105), a heating furnace (106), and a control console (107). The two sides of the conveyor belt B (101) are respectively connected to the conveyor belt A (100) and the roller conveyor belt (102). The control console (107) is installed on one side of the conveyor belt A (100). The "U"-shaped frame (103) is installed on both sides of the conveyor belt A (100) and the conveyor belt B (101). The hydraulic rod (104) is vertically installed on the "U"-shaped frame (103). The heat sealing knife (105) is installed on the output end of the hydraulic rod (104). The heating furnace (106) is installed on the top of the roller conveyor belt (102).
3. The foam base film laminating machine for household appliances according to claim 2, characterized in that: The conveyor belt A (100) has "I"-shaped sliding column (12) fixedly connected to both sides of the baffle plate. The "I"-shaped sliding column (12) is slidably connected to the "I"-shaped slider (11). The top surface of the "I"-shaped slider (11) is fixedly connected to the connecting rod (10). One end of the connecting rod (10) is fixedly connected to the limit stop (9).
4. The household appliance foam base film laminating machine according to claim 3, characterized in that: One side of the limiting stop (9) is fixedly connected to an "L"-shaped fixing rod (8), and a hinge frame (6) is installed on the top of the "L"-shaped fixing rod (8). The hinge frame (6) is composed of a fixing frame (60) and a fixing shaft (61).
5. The household appliance foam base film covering machine according to claim 4, characterized in that: An "L"-shaped frame (2) is fixedly installed on one side baffle of the conveyor belt A (100). A sliding column (3) is vertically installed on the "L"-shaped frame (2). A scale value (30) is engraved on one side of the sliding column (3).
6. The foam base film laminating machine for household appliances according to claim 1, characterized in that: Handles (40) are fixedly connected to both sides of the slider (4), and a positioning bolt (5) is threadedly connected to one side of the slider (4), with the positioning bolt (5) abutting against one side of the sliding column (3).
7. The foam base film laminating machine for household appliances according to claim 2, characterized in that: One side of the "U" type frame (103) is fixedly connected with a connecting frame (13), the connecting frame (13) is installed with a suction fan (14), the suction fan (14) is connected with a power supply, a threaded hole (170) is formed in the end of the air outlet pipe (17), an outer thread is engraved on the circumferential outer wall of the HEPA filter screen (18), the outer thread of the HEPA filter screen (18) is connected into the threaded hole (170), and a plurality of hand twist rings (180) are fixedly connected to the outer ring of the HEPA filter screen (18).
Citation Information
Patent Citations
Foam bottom support film laminating machine
CN221543595U