Intelligent IC card sorting device

Abstract

The utility model relates to the technical field of intelligent sorting, and discloses an IC card intelligent sorting device which comprises a supporting plate, a storage area is fixedly connected to the edge of the right side of the supporting plate, a sliding plate is fixedly connected to the rear end of the storage area, a second motor is fixedly connected to the front end of the right side of the sliding plate, and a worm is fixedly connected to the output end of the second motor. The outer wall of the worm is connected with a worm gear in a meshed mode, a threaded rod is fixedly connected into the worm gear, the outer wall of the threaded rod penetrates through the left side and the right side of the sliding plate and is in threaded connection with a moving column, and a plurality of sliding rods are fixedly connected to the edges of the front side and the rear side of the bottom of the moving column. According to the device, the second motor is started, the moving column is pushed forwards and backwards, meanwhile, the moving column drives the first upper sliding bar and the second upper sliding bar to move left and right, and therefore the sliding belt is loosened and opened, and the effect that the tightness of the sliding belt is adjusted when the sliding belt is too tight or too loose is achieved.

Description

Technical Field

[0001] This utility model relates to the field of intelligent sorting technology, and in particular to an IC card intelligent sorting device. Background Technology

[0002] IC cards, or integrated circuit cards, are cards made by embedding an integrated circuit chip in a designated position on a plastic substrate. Similar to ordinary credit cards, they are small, easy to carry and store, and can store a large amount of data, including personal identification information, transaction records, and medical records. Storage capacity can reach thousands or even tens of megabits, meeting the data storage needs of different application scenarios. In the production process of IC cards, intelligent sorting devices are used. These devices are specifically designed to identify and sort IC cards with physical damage. During the recycling or quality control of IC cards, these devices can effectively screen out defective cards that do not meet the standards, ensuring the quality of IC cards for subsequent use and reprocessing, and also facilitating the separate processing of defective cards.

[0003] A search revealed Chinese Patent Publication No. CN214417044U, which discloses a card sorting device and system. The card sorting device includes: a first vacuum adsorption conveyor belt, comprising a first conveyor belt and a second conveyor belt, the first and second conveyor belts being parallel and spaced apart along the width direction of the first vacuum adsorption conveyor belt; and at least two air jets, positioned between the first and second conveyor belts and spaced apart along the length direction of the first vacuum adsorption conveyor belt, with each air jet located inside the first vacuum adsorption conveyor belt. This invention positions the air jets between the spaced-apart conveyor belts, preventing the airflow from the air jets from affecting the vacuum adsorption function of the vacuum adsorption conveyor belt itself. Although the above device can prevent damage to the cards during sorting, problems arise during use, such as friction on the sliding belts and the widening of gaps and loosening of the sliding belts when different types of sliding belts are used, affecting the sorting effect. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an IC card intelligent sorting device, which aims to improve the problems in the existing technology where friction occurs during the use of the sliding belt, and when different types of sliding belts are replaced, the gaps become larger and the sliding belts become loose, affecting the sorting effect.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: an IC card intelligent sorting device, including a support plate, a storage area fixedly connected to the right edge of the support plate, a slide plate fixedly connected to the rear end of the storage area, a second motor fixedly connected to the front right side of the slide plate, a worm gear fixedly connected to the output end of the second motor, a worm wheel meshing with the outer wall of the worm gear, a threaded rod fixedly connected inside the worm wheel, the outer wall of the threaded rod penetrating the left and right sides of the slide plate and threadedly connected to a moving column, multiple threaded holes being provided in the lower middle section of the left and right sides of the moving column, multiple sliding rods being fixedly connected to the front and rear edges of the bottom of the moving column, the outer wall of the sliding rods being slidably connected to the inner wall of the slide plate, multiple sliding grooves being provided on the front and rear sides of the inner wall of the slide plate, a collection box being fixedly connected to the top of the moving column, and a sorting mechanism being provided on the top of the support plate, the sorting mechanism being used for detecting and sorting cards.

[0006] Through the above technical solution: the support plate combines the storage area fixedly connected to the right edge with the slide plate, forming a unique structure. The fixed connection between the rear end of the storage area and the slide plate not only enhances the stability of the structure but also improves space utilization. A second motor is fixedly installed at the front right side of the slide plate. This design enables the entire device to operate automatically. The output end of the second motor is connected to a worm gear. The outer wall of the worm gear meshes with a worm wheel, providing excellent transmission. A threaded rod is fixedly connected inside the worm wheel. The outer wall of the threaded rod passes through the left and right sides of the slide plate and is threadedly connected to the moving column, converting rotational motion into linear motion. Multiple threaded holes are opened in the lower middle section of the left and right sides of the moving column. Multiple sliding rods are fixedly connected to the front and rear edges of the bottom of the moving column. The outer wall of the sliding rod is slidably connected to the inner wall of the slide plate, ensuring the smooth movement of the moving column. Multiple sliding grooves are provided on the front and rear sides of the inner wall of the slide plate. These grooves provide precise guidance for the sliding rods, ensuring the precise operation of the device. A collection box is fixedly connected to the top of the moving column, and a sorting mechanism is set on the top of the support plate, greatly improving work efficiency and accuracy.

[0007] As a further description of the above technical solution:

[0008] The sorting mechanism includes a digital sensor and a motor. The rear end of the digital sensor is fixedly connected to the front left side of the support plate near the middle. A sensing plate is fixedly connected to the left front of the digital sensor. A signal line is fixedly connected to the right side of the digital sensor. The other end of the signal line is fixedly connected to a lever. The right side of the motor is fixedly connected to the left side of the collection box. An upper slide bar is fixedly connected to the output end of the motor. An upper slide bar is rotatably connected to the bottom of the outer wall of the upper slide bar. Multiple sliding belts are rotatably connected to the front and rear ends of the outer wall of the upper slide bar. The other end of each sliding belt is rotatably connected to a lower slide bar.

[0009] The above technical solution involves installing a digital sensor on the front left side of the support plate, near the center, ensuring its sensing range covers key areas. The front left side of the digital sensor is fixedly connected to the sensing plate, capturing passing cards and providing accurate data support for the entire sorting process. A signal line extends from the right side of the sensor, transmitting the sensed information to the subsequent processing system. The other end of the signal line connects to a dial plate. Motor 1 serves as the power source, its right side tightly connected to the left side of the collection box. The output end of Motor 1 is connected to Upper Slide 1. This design utilizes the motor's rotational power to transport cards upwards. The bottom of the outer wall of Upper Slide 1 is connected to Upper Slide 2, forming a stable upward channel. Multiple sliding belts are installed at both the front and rear ends of the outer wall of Upper Slide 2. These belts, driven by Upper Slide 2, smoothly transport items to designated locations.

[0010] As a further description of the above technical solution:

[0011] A fixing block is fixedly connected to the right side of the skateboard near the front end, and the inner rear end of the fixing block is fixedly connected to the right side of the second motor.

[0012] Through the above technical solution: the right side of the skateboard, near its front end, is fixedly connected to a fixing block. This fixing block is placed on the right side of the skateboard so that its inner rear end can be firmly fixedly connected to the right side of the second motor, ensuring the stability between the second motor and the skateboard, thereby providing the necessary structural support and power transmission path for the operation of the entire device.

[0013] As a further description of the above technical solution:

[0014] A baffle is rotatably connected to the inside right side of the storage area, and a baffle is fixedly connected to the inside right side of the collection box.

[0015] The above technical solution involves a baffle connected to the right side of the storage area, which makes the storage area more stable during operation. In addition, a baffle is fixedly connected to the right side of the collection box to prevent the card from flying out of the collection box too fast, thereby ensuring the stable operation of the entire mechanical system.

[0016] As a further description of the above technical solution:

[0017] A fixing plate is fixedly connected to the rear end of the motor, and a protective shell is fixedly connected to the front side of the fixing plate.

[0018] Through the above technical solution: the rear end of motor 1 is fixedly connected to the fixing plate, ensuring the stability and reliability of motor 1; the front part of the fixing plate is fixedly connected to the protective shell 1, which not only ensures the normal operation of motor 1, but also provides a certain degree of protection for motor 1, preventing external factors from damaging motor 1.

[0019] As a further description of the above technical solution:

[0020] A conveyor belt is fixedly connected to the top of the support plate, and a protective shell is fixedly connected to the rear end of the top of the conveyor belt.

[0021] The above technical solution involves a fixed connection between the upper part of the support plate and the conveyor belt, which ensures that the conveyor belt can be installed on the support plate. The upper rear end area of ​​the conveyor belt is fixedly connected to the second protective shell. This design not only enhances the stability of the conveyor belt but also provides a certain degree of protection for the conveyor belt, preventing external factors from damaging it.

[0022] As a further description of the above technical solution:

[0023] A connecting plate is fixedly connected to the upper front side of the second protective shell, and a connecting rod is fixedly connected to the other end of the connecting plate.

[0024] Through the above technical solution: a connecting plate is fixedly connected to the upper front part of the second protective shell. This connecting plate not only serves as a connection, but also provides structural support and stability for the second protective shell. A connecting rod is fixedly connected to the other end of the connecting plate, which further enhances the stability and reliability of the entire structure and ensures the stability and durability of the second protective shell.

[0025] As a further description of the above technical solution:

[0026] The other end of the connecting rod is fixedly connected to a roller, and the outer wall of the roller is rotatably connected to the top of the conveyor belt.

[0027] The above technical solution involves a roller fixedly connected to the other end of the connecting rod. The outer wall of this roller is rotatably connected to the top of the conveyor belt, thereby ensuring that the conveyor belt can operate smoothly and stably.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, the starting motor 2 drives the worm and worm wheel to rotate, and then drives the threaded rod to rotate. At this time, the threaded hole on the moving column cooperates with the threaded rod to push the moving column forward and backward. At this time, the slide bar on the moving column slides in the slide groove of the slide plate. At the same time, the moving column drives the upper slide bar 1 and upper slide bar 2 to move left and right, thereby making the slide belt loosen and open, realizing the effect of adjusting the tension of the slide belt when it is too tight or too loose.

[0030] 2. In this utility model, when the sensor reads the number on the card, it transmits the number to the digital sensor. At this time, the digital sensor records the number and outputs a signal through the signal line to rotate the dial. At the same time, motor one drives upper slide bar one and upper slide bar two to rotate, causing the sliding belt to rotate together and push the card into the collection box. This achieves the effect of recording and sorting defective cards to a designated position through the sensor. Attached Figure Description

[0031] Figure 1 This is a front perspective view of the IC card intelligent sorting device proposed in this utility model;

[0032] Figure 2 This is a partial structural exploded view of the digital sensor of the IC card intelligent sorting device proposed in this utility model;

[0033] Figure 3 This is a partial structural diagram of the moving column of the IC card intelligent sorting device proposed in this utility model;

[0034] Figure 4 This is a partial structural diagram of the sliding plate of the IC card intelligent sorting device proposed in this utility model;

[0035] Figure 5 This is a partial disassembly diagram of the threaded rod of the IC card intelligent sorting device proposed in this utility model.

[0036] Legend:

[0037] 1. Support plate; 2. Sorting mechanism; 201. Digital sensor; 202. Sensing plate; 203. Signal line; 204. Toggle plate; 205. Motor 1; 206. Upper slide bar 1; 207. Upper slide bar 2; 208. Sliding belt; 209. Lower slide bar; 3. Storage area; 4. Slide plate; 5. Motor 2; 6. Worm gear; 7. Worm wheel; 8. Threaded rod; 9. Moving column; 10. Threaded hole; 11. Fixing block; 12. Slide groove; 13. Slide bar; 14. Baffle; 15. Fixing plate; 16. Collection box; 17. Roller; 18. Protective shell 1; 19. Baffle; 20. Protective shell 2; 21. Connecting plate; 22. Conveyor belt; 23. Connecting rod. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 This utility model provides an embodiment of an IC card intelligent sorting device, including a support plate 1. A storage area 3 is fixedly connected to the right edge of the support plate 1, improving the overall storage capacity. A slide plate 4 is fixedly connected to the rear end of the storage area 3. A motor 5 is fixedly connected to the front right side of the slide plate 4, providing a power source for the whole device. A worm gear 6 is fixedly connected to the output end of the motor 5. A worm wheel 7 is meshed with the outer wall of the worm gear 6, allowing the whole device to only perform unidirectional transmission. A threaded rod 8 is fixedly connected inside the worm wheel 7. The outer wall of the threaded rod 8 passes through the left and right sides of the slide plate 4 and is threadedly connected to a movable column. 9. The movable column 9 can move left and right. Multiple threaded holes 10 are provided on the lower middle part of the left and right sides of the movable column 9. Multiple sliding rods 13 are fixedly connected to the bottom front and rear edges of the movable column 9. The outer wall of the sliding rod 13 is slidably connected to the inner wall of the slide plate 4. Multiple sliding grooves 12 are provided on the front and rear sides of the inner wall of the slide plate 4. The sliding rods 13 and the sliding grooves 12 cooperate to enable the movable column 9 to move. A collection box 16 is fixedly connected to the top of the movable column 9, which can sort defective cards. A sorting mechanism 2 is provided on the top of the support plate 1. The sorting mechanism 2 is used to detect and sort cards.

[0040] Specifically, a storage area 3 is fixedly connected to the right edge of the support plate 1. This storage area 3 not only increases the storage capacity of the device, but its fixed connection to the slide plate 4 at its rear end ensures stability and reliability during use. A second motor 5 is located at the front right side of the slide plate 4, enabling automated operation of the entire device and improving work efficiency. The output end of the second motor 5 is fixedly connected to the worm gear 6, ensuring efficient power transmission. The meshing connection between the outer wall of the worm gear 6 and the worm wheel 7 ensures precise transmission and reflects the ingenuity and practicality of the design. The wheel 7 is internally fixedly connected to a threaded rod 8, which enables the device to achieve precise adjustment and positioning. The outer wall of the threaded rod 8 passes through the left and right sides of the slide plate 4 and is threadedly connected to the moving column 9, which improves the convenience of operation. Multiple threaded holes 10 are provided at the lower middle part of the left and right sides of the moving column 9. The design of these threaded holes 10 provides more adjustment possibilities for the device. Multiple sliding rods 13 are fixedly connected to the bottom front and rear edges of the moving column 9. The outer wall of the sliding rod 13 is slidably connected to the inner wall of the slide plate 4. This structural design ensures the stability and smoothness of the device during operation.

[0041] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The sorting mechanism 2 includes a digital sensor 201 and a motor 205. The rear end of the digital sensor 201 is fixedly connected to the front left side of the support plate 1 near the middle. A sensing plate 202 is fixedly connected to the left front of the digital sensor 201. A signal line 203 is fixedly connected to the right side of the digital sensor 201. A lever 204 is fixedly connected to the other end of the signal line 203, so that the digital sensor 201 can control the rotation of the lever 204. The right side of the motor 205 is fixedly connected to the left side of the collection box 16. An upper slide bar 206 is fixedly connected to the output end of the motor 205. An upper slide bar 207 is rotatably connected to the bottom of the outer wall of the upper slide bar 206. Multiple sliding belts 208 are rotatably connected to the front and rear ends of the outer wall of the upper slide bar 207. The upper slide bar 206 and the upper slide bar 207 can drive the sliding belts 208 to rotate. A lower slide bar 209 is rotatably connected to the other end of the sliding belts 208.

[0042] Specifically, the sorting mechanism 2 includes a digital sensor 201 and a motor 205. The digital sensor 201 is mounted on the front left side of the support plate 1, near the center, to ensure effective detection. A sensing element 202 is fixedly connected to the left front of the digital sensor 201. A signal line 203 is fixedly connected to the right side of the digital sensor 201, and the other end of the signal line 203 is connected to a dial 204 to ensure accurate signal transmission and reception. The motor 205 serves as the power source for the sorting mechanism 2, and its right side is fixedly connected to the left side of the collection box 16, ensuring that the motor 205 can drive the collection box 16. In the sorting action within the container 16, the output end of motor 1 205 is fixedly connected to upper slide bar 1 206, and the bottom of the outer wall of upper slide bar 1 206 is rotatably connected to upper slide bar 207. This design allows upper slide bar 1 206 and upper slide bar 207 to work together to achieve smooth upward and downward movements. Multiple sliding belts 208 are rotatably connected to the front and rear ends of the outer wall of upper slide bar 207. These sliding belts 208 can cooperate with lower slide bar 209 to form a stable sliding system. The other end of the sliding belt 208 is rotatably connected to lower slide bar 209. In this way, the entire sorting mechanism 2 can complete the sorting of cards through the interaction of these components.

[0043] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A fixing block 11 is fixedly connected to the right side of the skateboard 4 near the front end. The inner rear end of the fixing block 11 is fixedly connected to the right side of the motor 2 5, which improves the overall stability. A baffle 14 is rotatably connected to the inside right side of the storage area 3. A baffle 19 is fixedly connected to the inside right side of the collection box 16, which can block the card and prevent it from flying out of the collection box 16. A fixing plate 15 is fixedly connected to the rear end of the motor 1 205. A protective shell 18 is fixedly connected to the front side of the fixing plate 15.

[0044] Specifically, a fixing block 11 is fixedly connected to the right side of the slide plate 4 near the front end. The inner rear end of the fixing block 11 is fixedly connected to the right side of the second motor 5, ensuring the stability of the second motor 5. Inside the storage area 3 on the right side, a rotatable baffle 14 is connected. Inside the collection box 16 on the right side, a baffle 19 is fixedly connected. The function of the baffle 19 is to prevent the cards in the collection box 16 from moving randomly. The rear end of the first motor 205 is fixedly connected to a fixing plate 15. This fixing plate 15 not only provides support for the first motor 205, but also increases the overall stability of the equipment. On the front side of the fixing plate 15, a protective shell 18 is also fixedly connected. The main function of the protective shell 18 is to protect the first motor 205 from external factors and ensure its normal operation.

[0045] Please see the appendix Figure 1 and attached Figure 3 The top of the support plate 1 is fixedly connected to the conveyor belt 22, and the rear end of the top of the conveyor belt 22 is fixedly connected to the protective shell 20, which plays a good protective role. The upper front side of the protective shell 20 is fixedly connected to the connecting plate 21, and the other end of the connecting plate 21 is fixedly connected to the connecting rod 23. The other end of the connecting rod 23 is fixedly connected to the roller 17. The connecting rod 23 plays the role of connecting the connecting plate 21 and the roller 17 together. The outer wall of the roller 17 is rotatably connected to the top of the conveyor belt 22.

[0046] Specifically, a conveyor belt 22 is fixedly connected to the top of the support plate 1, enabling the conveyor belt 22 to operate. A protective shell 20 is fixedly connected to the top rear end of the conveyor belt 22, protecting the conveyor belt 22 from external interference during operation. A connecting plate 21 is fixedly connected to the upper front side of the protective shell 20, strengthening the connection between the support plate 1 and the protective shell 20. A connecting rod 23 is fixedly connected to the other end of the connecting plate 21, providing a stable support point. A roller 17 is fixedly connected to the other end of the connecting rod 23, pushing out the card for efficient operation.

[0047] Working principle: When it is necessary to adjust the tension of the sliding belt 208, start motor 2 5. At this time, motor 2 5 drives worm 6 to rotate, and worm 6 drives worm wheel 7 to rotate. Then worm wheel 7 drives threaded rod 8 to rotate. At this time, the threaded hole 10 on the moving column 9 cooperates with the threaded rod 8 to push the moving column 9 forward and backward. At this time, the sliding rod 13 on the moving column 9 slides in the sliding groove 12 of the sliding plate 4. At the same time, the moving column 9 drives the collection box 16 and the protective shell 18 to move, and drives the upper sliding bar 206 and the upper sliding bar 207 to move left and right, thereby making the sliding belt 208 loosen and open, realizing the effect of adjusting the tension of the sliding belt 208 when it is too tight or too loose.

[0048] When the sensor 202 reads the card number, it transmits the number to the digital sensor 201, where the number is recorded. When a defective card is encountered, the output signal is sent through the signal line 203 to rotate the dial 204. At this time, the card is pushed up and down the slide bar 209 by the dial 204. Simultaneously, the motor 1 205 drives the upper slide bar 1 206 and the upper slide bar 2 207 to rotate, which in turn drives the sliding belt 208 to rotate, pushing the card into the collection box 16. The card is blocked by the baffle 19 and will not fly out. This achieves the effect of recording and sorting defective cards to the designated position through the sensor.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An IC card intelligent sorting device, comprising a support plate (1), characterized in that: A storage area (3) is fixedly connected to the right edge of the support plate (1). A slide plate (4) is fixedly connected to the rear end of the storage area (3). A motor (5) is fixedly connected to the front right side of the slide plate (4). A worm gear (6) is fixedly connected to the output end of the motor (5). A worm wheel (7) is meshed with the outer wall of the worm gear (6). A threaded rod (8) is fixedly connected inside the worm wheel (7). The outer wall of the threaded rod (8) passes through the left and right sides of the slide plate (4) and is threadedly connected to a moving column (9). Multiple threaded holes (10) are provided on the lower middle and middle sides of the left and right sides of the moving column (9). Multiple sliding rods (13) are fixedly connected to the bottom front and rear edges of the moving column (9). The outer wall of the sliding rod (13) is slidably connected to the inner wall of the slide plate (4). Multiple sliding grooves (12) are provided on the front and rear sides of the inner wall of the slide plate (4). A collection box (16) is fixedly connected to the top of the moving column (9). A sorting mechanism (2) is provided on the top of the support plate (1). The sorting mechanism (2) is used to detect and sort cards.

2. The IC card intelligent sorting device according to claim 1, characterized in that: The sorting mechanism (2) includes a digital sensor (201) and a motor (205). The rear end of the digital sensor (201) is fixedly connected to the front left side of the support plate (1) near the middle. A sensing plate (202) is fixedly connected to the left front of the digital sensor (201). A signal line (203) is fixedly connected to the right side of the digital sensor (201). A lever (204) is fixedly connected to the other end of the signal line (203). The right side of the motor (205) is fixedly connected to the left side of the collection box (16). An upper slide bar (206) is fixedly connected to the output end of the motor (205). An upper slide bar (207) is rotatably connected to the bottom of the outer wall of the upper slide bar (206). Multiple sliding belts (208) are rotatably connected to the front and rear ends of the outer wall of the upper slide bar (207). A lower slide bar (209) is rotatably connected to the other end of the sliding belt (208).

3. The IC card intelligent sorting device according to claim 1, characterized in that: A fixing block (11) is fixedly connected to the right side of the skateboard (4) near the front end, and the inner rear end of the fixing block (11) is fixedly connected to the right side of the motor (5).

4. The IC card intelligent sorting device according to claim 1, characterized in that: A baffle (14) is rotatably connected to the inside right side of the storage area (3), and a baffle (19) is fixedly connected to the inside right side of the collection box (16).

5. The IC card intelligent sorting device according to claim 2, characterized in that: The rear end of the motor (205) is fixedly connected to a fixing plate (15), and the front side of the fixing plate (15) is fixedly connected to a protective shell (18).

6. The IC card intelligent sorting device according to claim 1, characterized in that: The top of the support plate (1) is fixedly connected to a conveyor belt (22), and the rear end of the top of the conveyor belt (22) is fixedly connected to a protective shell (20).

7. The IC card intelligent sorting device according to claim 6, characterized in that: A connecting plate (21) is fixedly connected to the upper front side of the second protective shell (20), and a connecting rod (23) is fixedly connected to the other end of the connecting plate (21).

8. The IC card intelligent sorting device according to claim 7, characterized in that: The other end of the connecting rod (23) is fixedly connected to a roller (17), and the outer wall of the roller (17) is rotatably connected to the top of the conveyor belt (22).

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