Bamboo cane kicking equipment

By designing a bamboo strip ejection device, which automatically detects and removes defective bamboo strips, the problem of false detection and missed detection during manual inspection is solved, thus improving the quality and consistency of bamboo strip processing.

CN223932022UActive Publication Date: 2026-02-24福建建瓯众锐智能装备有限公司 +1
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Patent Information

Application Number
CN202520487861.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-02-24
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

Traditional bamboo strip defect detection relies on manual visual inspection, which leads to false positives or false negatives, resulting in large fluctuations in the pass rate. Furthermore, different workers have different judgment standards, which affects the quality of subsequent processing.

Method used

Design a bamboo strip kicking device, which includes a length measuring component, a conveying component, and a kicking component. It combines a camera and a light source for automatic detection and removes defective bamboo strips through the kicking mechanism.

Benefits of technology

It enables automated detection and removal of surface defects in bamboo strips, improving the processing quality and consistency of bamboo strips.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to provide bamboo batten kicking equipment, which belongs to the field of forestry machinery and is characterized in that the bamboo batten kicking equipment comprises a rack, a length measuring assembly, a detection assembly, a first conveying assembly, a second conveying assembly and a kicking assembly, the length measuring assembly comprises a mounting plate, a guide groove, a first pressing mechanism, an encoder, a roller and a feeding sensor, the detection assembly comprises a first camera, a first light source, a first nozzle, a second camera, a second light source and a second nozzle, the first conveying assembly comprises a motor, a first driving wheel, a first driven wheel, a second pressing mechanism and a discharging sensor, and the second conveying assembly comprises a second driving wheel, a second driven wheel and a third pressing mechanism. The material kicking assembly comprises a material kicking mechanism and a guide plate. According to the device, bamboo battens enter the device from the length measuring assembly, when the bamboo battens pass through the detection assembly, a camera begins to photograph and detect, if the detection result is that the bamboo battens are good, the bamboo battens are continuously conveyed forwards through the first conveying assembly and the second conveying assembly, and if the detection result is that the bamboo battens are defective, the material kicking assembly works to remove the bamboo battens.
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Description

Technical Field

[0001] This utility model relates to the field of forestry machinery, and in particular to a bamboo strip kicking device. Background Technology

[0002] Traditional bamboo strip defect detection relies on manual visual inspection. Workers need to focus on observing defects such as wormholes, mold spots, and cracks for extended periods, which can easily lead to false positives or false negatives due to visual fatigue, resulting in large fluctuations in the pass rate. Manual inspection is also significantly affected by subjective factors, as different workers have different standards for judging defects, leading to inconsistent sorting results and affecting the quality of subsequent processing. Summary of the Invention

[0003] The purpose of this invention is to provide a bamboo strip ejection device that can detect defects on the surface of bamboo strips and remove defective strips, thereby improving the quality of subsequent bamboo strip processing.

[0004] The technical solution adopted in this utility model is:

[0005] A bamboo strip kicking device, characterized in that it includes a length measuring component on the main frame, a first conveying component and a second conveying component on the kicking frame, and a kicking component located below the first conveying component and the second conveying component.

[0006] The length measuring component includes a mounting plate on the main frame, a guide groove on the mounting plate for guiding bamboo strips, a first pressing mechanism on the discharge end of the guide groove for providing pressure, an encoder on the first pressing mechanism for calculating the length of the bamboo strips, a roller on the output shaft of the encoder, and a feed sensor on the discharge end of the guide groove.

[0007] The first conveying assembly includes a motor mounted on the kicking frame for providing power, a first drive wheel mounted on the kicking frame for conveying bamboo strips, a first driven wheel mounted on the second pressing mechanism, a second pressing mechanism mounted on the kicking frame for providing pressure, and a discharge sensor located below the second pressing mechanism.

[0008] The second conveying assembly includes a second driving wheel mounted on the kicking frame for conveying bamboo strips, a second driven wheel mounted on the third pressing mechanism, and a third pressing mechanism mounted on the guide plate for providing pressure.

[0009] The kicking assembly includes a kicking mechanism mounted on the kicking machine frame for controlling the opening and closing of the guide plate, and a guide plate mounted on the kicking machine frame and connected to the kicking mechanism for kicking and guiding bamboo strips.

[0010] Furthermore, for better bamboo strip delivery: there are two guide grooves, respectively located at the front and rear ends of the mounting plate, used to guide the bamboo strips. The feeding sensor is located between the guide groove and the roller at the front end of the mounting plate, used to detect the bamboo strip's position. The roller presses tightly against the surface of the bamboo strip under the action of the first pressing mechanism. During the bamboo strip delivery process, it rolls along the surface of the bamboo strip, transmitting the rotational position to the encoder to measure the bamboo strip length. The motor drives the first drive wheel to rotate via a chain. The first drive wheel and the second drive wheel are connected by chain transmission, both powered by the motor. The first driven wheel is mounted on the second pressing mechanism. The pressure provided by the second pressing mechanism causes the first driven wheel to press tightly against the first drive wheel. The second driven wheel is mounted on the third pressing mechanism. The pressure provided by the third pressing mechanism causes the second driven wheel to press tightly against the second drive wheel.

[0011] Furthermore, to optimize the material kicking effect: the material kicking mechanism can be a cylinder, an electric push rod, or a motor cam mechanism; the guide plate is a rectangular plate with a second driven wheel and a third pressing mechanism mounted on top; when the guide plate is closed, the bamboo strip can be fed out of the equipment along the guide plate; when the guide plate is open, the bamboo strip falls from the guide plate.

[0012] Furthermore, the bamboo strip kicking device also includes a detection component mounted on a mounting plate.

[0013] The detection assembly includes a first camera positioned above the mounting plate for detecting the upper surface of the bamboo strip, a first light source positioned above the mounting plate and below the first camera, a first nozzle positioned above the mounting plate for dust removal, a second camera positioned below the mounting plate for detecting the lower surface of the bamboo strip, a second light source positioned below the mounting plate and above the second camera, and a second nozzle positioned below the mounting plate and above the second camera for blowing away dust from the lens surface of the second camera.

[0014] Furthermore, to enhance the detection effect: there are two first light sources, respectively located on the left and right sides below the first camera, to provide sufficient light to the first camera; and there are two second light sources, respectively located on the left and right sides above the second camera, to provide sufficient light to the second camera.

[0015] The present invention adopts the above technical solution and has the following beneficial effects: it can detect defects on the surface of bamboo strips and remove defective strips, thereby improving the quality of subsequent processing of bamboo strips. Attached Figure Description

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments;

[0017] Figure 1 This is an overall structural diagram of the bamboo strip kicking device of this utility model;

[0018] Figure 2 This is a structural diagram of the detection component of the bamboo strip kicking device of this utility model;

[0019] Figure 3 This is a structural diagram of the kicking mechanism of the bamboo strip kicking device of this utility model;

[0020] Figure 4 This is a structural diagram of the kicking mechanism of the bamboo strip kicking device of this utility model;

[0021] Figure 5 This is a structural diagram of the kicking mechanism of the bamboo strip kicking device of this utility model;

[0022] Figure 6 yes Figure 5 A magnified view of a section at point A in the middle;

[0023] In the diagram: 1-Frame, 101-Main frame, 102-Exit frame, 2-Length measuring component, 201-Mounting plate, 202-Guide groove, 203-First pressing mechanism, 204-Encoder, 205-Roller, 206-Feed sensor, 3-Detection component, 301-First camera, 302-First light source, 303-First nozzle, 304-Second camera, 305-Second light source, 306-Second nozzle, 4-First conveying component, 401-Motor, 402-First driving wheel, 403-First driven wheel, 404-Second pressing mechanism, 405-Exit sensor, 5-Second conveying component, 501-Second driving wheel, 502-Second driven wheel, 503-Third pressing mechanism, 6-Exit component, 601-Exit mechanism, 602-Guide plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 This utility model provides a technical solution:

[0026] A bamboo strip kicking device, characterized in that it includes a length measuring component 2 on the main frame 101, a first conveying component 4 and a second conveying component 5 on the kicking frame 102, and a kicking component 6 located below the first conveying component 4 and the second conveying component 5.

[0027] The length measuring component 2 includes a mounting plate 201 on the main frame 101, a guide groove 202 on the mounting plate 201 for guiding bamboo strips, a first pressing mechanism 203 on the discharge end of the guide groove 202 for providing pressure, an encoder 204 on the first pressing mechanism 203 for calculating the length of bamboo strips, a roller 205 on the output shaft of the encoder 204, and a feed sensor 206 on the discharge end of the guide groove 202.

[0028] The first conveying assembly 4 includes a motor 401 mounted on the kicking frame 102 for providing power, a first driving wheel 402 mounted on the kicking frame 102 for conveying bamboo strips, a first driven wheel 403 mounted on the second pressing mechanism 404, a second pressing mechanism 404 mounted on the kicking frame 102 for providing pressure, and a discharge sensor 405 located below the second pressing mechanism 404.

[0029] The second conveying assembly 5 includes a second driving wheel 501 mounted on the kicking frame 102 for conveying bamboo strips, a second driven wheel 502 mounted on the third pressing mechanism 503, and a third pressing mechanism 503 mounted on the guide plate 602 for providing pressure.

[0030] The kicking assembly 6 includes a kicking mechanism 601 mounted on the kicking frame 102 for controlling the opening and closing of the guide plate 602, and a guide plate 602 mounted on the kicking frame 102 and connected to the kicking mechanism 601 for kicking and guiding bamboo strips.

[0031] The specific implementation method is as follows: There are two guide grooves 202, respectively located at the front and rear ends of the mounting plate 201, for guiding the bamboo strips. The feeding sensor 206 is located between the guide groove 202 and the roller 205 at the front end of the mounting plate 201, for detecting the bamboo strip's position. The roller 205 presses tightly against the surface of the bamboo strip under the action of the first pressing mechanism 203. During the bamboo strip conveying process, it rolls along the surface of the bamboo strip, transmitting the rotation position to the encoder 204 to measure the length of the bamboo strip. The motor 401 drives the second pressing mechanism 205 through a chain. A drive wheel 402 rotates, and the first drive wheel 402 and the second drive wheel 501 are driven by a chain, both powered by a motor 401. The first driven wheel 403 is mounted on the second pressing mechanism 404. The pressure provided by the second pressing mechanism 404 causes the first driven wheel 403 to press tightly against the first drive wheel 402. The second driven wheel 502 is mounted on the third pressing mechanism 503. The pressure provided by the third pressing mechanism 503 causes the second driven wheel 502 to press tightly against the second drive wheel 503.

[0032] The specific implementation method is as follows: the kicking mechanism 601 can be a cylinder, an electric push rod or a motor cam mechanism, the guide plate 602 is a rectangular plate, and a second driven wheel 502 and a third pressing mechanism 503 are mounted on the top. When the guide plate 602 is closed, the bamboo strip can be sent out of the equipment along the guide plate 602. When the guide plate 602 is open, the bamboo strip falls from the guide plate 602.

[0033] The specific implementation method is as follows: the bamboo strip kicking device also includes a detection component 3 disposed on the mounting plate 201.

[0034] The detection component 3 includes a first camera 301 located above the mounting plate 201 for detecting the upper surface of the bamboo strip, a first light source 302 located above the mounting plate 201 and below the first camera 301, a first nozzle 303 located above the mounting plate 201 for dust removal, a second camera 304 located below the mounting plate 201 for detecting the lower surface of the bamboo strip, a second light source 305 located below the mounting plate 201 and above the second camera 304, and a second nozzle 306 located below the mounting plate 201 and above the second camera 304 for blowing away dust from the lens surface of the second camera 304.

[0035] The specific implementation method is as follows: There are two first light sources 302, which are respectively located on the left and right sides below the first camera 301 to provide sufficient light source for the first camera 301; there are two second light sources 305, which are respectively located on the left and right sides above the second camera 304 to provide sufficient light source for the second camera 304.

[0036] Its working principle and process are as follows:

[0037] S1: The bamboo strip enters the equipment from the guide groove 202 at the front end of the mounting plate 201. When it passes the roller 205, the roller 205 presses on the bamboo strip and is lifted by the bamboo strip. The feed sensor 206 is triggered, the encoder 204 starts to calculate the length of the bamboo strip, and the first camera 301 and the second camera 304 take pictures according to the length of the bamboo strip.

[0038] S2: After passing through the detection component 3, the bamboo strip is identified by the detection component 3 for surface defects, and continues to be conveyed forward through the rear guide groove 202 of the mounting plate 201;

[0039] S3: After passing through the first conveying component 4, the bamboo strip reaches the second conveying component 5, and the discharge sensor 405 detects whether the bamboo strip has left the first conveying component 4;

[0040] S4: When the tail of the bamboo strip leaves the first conveying component 4, if there is a defect on the surface of the bamboo strip, the kicking mechanism 601 will work and drive the guide plate 602 to flip downward, and the bamboo strip will be removed from the equipment through the guide plate 602.

[0041] S5: If there are no defects on the surface of the bamboo strip, the kicking mechanism 601 will not work, and the bamboo strip will be sent to the back-end equipment under the drive of the second conveying component 5.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A bamboo strip kicking device, characterized in that: It includes a length measuring component (2) mounted on the main frame (101), a first conveying component (4) mounted on the kicking frame (102), a second conveying component (5), and a kicking component (6) mounted below the first conveying component (4) and the second conveying component (5); The length measuring component (2) includes a mounting plate (201) on the main frame (101), a guide groove (202) on the mounting plate (201) for guiding bamboo strips, a first pressing mechanism (203) on the discharge end of the guide groove (202) for providing pressure, an encoder (204) on the first pressing mechanism (203) for calculating the length of bamboo strips, a roller (205) on the output shaft of the encoder (204), and a feed sensor (206) on the discharge end of the guide groove (202). The first conveying assembly (4) includes a motor (401) provided on the kicking frame (102) for providing power, a first driving wheel (402) provided on the kicking frame (102) for conveying bamboo strips, a first driven wheel (403) provided on the second pressing mechanism (404), a second pressing mechanism (404) provided on the kicking frame (102) for providing pressure, and a discharge sensor (405) provided below the second pressing mechanism (404); The second conveying assembly (5) includes a second driving wheel (501) on the kicking frame (102) for conveying bamboo strips, a second driven wheel (502) on the third pressing mechanism (503), and a third pressing mechanism (503) on the guide plate (602) for providing pressure; The kicking assembly (6) includes a kicking mechanism (601) mounted on the kicking machine frame (102) for controlling the opening and closing of the guide plate (602), and a guide plate (602) mounted on the kicking machine frame (102) and connected to the kicking mechanism (601) for kicking and guiding bamboo strips.

2. The bamboo strip kicking device according to claim 1, characterized in that: There are two guide grooves (202), which are respectively located at the front and rear ends of the mounting plate (201). The feeding sensor (206) is located between the guide groove (202) and the roller (205) at the front end of the mounting plate (201) to detect the bamboo strip's position. The motor (401) drives the first drive wheel (402) to rotate through the chain. The first drive wheel (402) and the second drive wheel (501) are connected by a chain drive, both powered by the motor (401).

3. The bamboo strip kicking device according to claim 1, characterized in that: The kicking mechanism (601) can be a cylinder, an electric push rod or a motor cam mechanism, and the guide plate (602) is a rectangular plate with a second driven wheel (502) and a third pressing mechanism (503) mounted on top.

4. The bamboo strip kicking device according to claim 1, characterized in that: The bamboo strip kicking device also includes a detection component (3) mounted on the mounting plate (201); The detection component (3) includes a first camera (301) located above the mounting plate (201) for detecting the upper surface of the bamboo strip, a first light source (302) located above the mounting plate (201) and below the first camera (301), a first nozzle (303) located above the mounting plate (201) for dust removal, a second camera (304) located below the mounting plate (201) for detecting the lower surface of the bamboo strip, a second light source (305) located below the mounting plate (201) and above the second camera (304), and a second nozzle (306) located below the mounting plate (201) and above the second camera (304) for blowing away dust from the lens surface of the second camera (304).

5. The bamboo strip kicking device according to claim 4, characterized in that: There are two first light sources (302), which are respectively located on the left and right sides below the first camera (301), and two second light sources (305), which are respectively located on the left and right sides above the second camera (304).