Device for cooling corner bricks at neck inlet of glass kiln

By designing a square cooling water tank and a steel pipe corner brick cooling device for glass kilns, the problem of insufficient air cooling was solved, achieving a more efficient cooling effect, extending the service life of the kiln and improving the quality of the glass.

CN223936404UActive Publication Date: 2026-02-24JIANGXI CAIHONG PHOTOVOLTAIC CO LTD
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Patent Information

Application Number
CN202423048291.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-02-24
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing corner bricks of glass kilns have insufficient air-cooling effect, which makes the corner bricks susceptible to corrosion, affecting glass quality and kiln life.

Method used

Design a cooling device that includes a square cooling water tank and steel pipes. Utilize cooling iron sheets made of thermally conductive material and fixing plates made of thermally insulating material, combined with triangular partitions and ice blocks, to improve local cooling efficiency. The device size can be adjusted according to the size of the steel structure and corner bricks on site.

Benefits of technology

Without compromising air cooling, the cooling effect of corner bricks was significantly improved, the service life of the kiln was extended, and the quality and output of glass were increased.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glass kiln neck inlet corner brick cooling device which comprises a cooling device body, the cooling device body comprises a square cooling water tank, a first opening connector and a second opening connector are arranged on the square cooling water tank, a first steel pipe is arranged on the first opening connector, and a second steel pipe is arranged on the second opening connector. The first steel pipe and the second steel pipe are connected with the first opening connector and the second opening connector in a sealed mode, a first lap-joint groove and a second lap-joint groove are formed in the side wall of the square cooling water tank, a first blind hole thread and a second blind hole thread are arranged at the bottom of the square cooling water tank, and a cooling iron sheet is arranged at the bottom of the square cooling water tank. The square cooling water tank has the advantages that on the premise that air cooling is not affected, the structure is simple, fixing is fast, the first steel pipe and the second steel pipe can be bent according to the site steel structure condition, the size of the square cooling water tank can be designed according to the size of a corner brick, and the cooling effect is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of corner brick cooling in the production process of photovoltaic glass kilns, and in particular to a device for cooling corner bricks at the neck inlet of a glass kiln. Background Technology

[0002] The corner bricks at the inlet of a glass furnace effectively control the flow of molten glass, reduce backflow and temperature differences, improve glass quality and output, enhance furnace operational safety, and extend the furnace's service life. However, because corner bricks are located at points of change in flow velocity, they are more susceptible to erosion than other pool wall bricks. Current cooling methods for corner bricks involve air cooling at the liquid level, but this method is still insufficient. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology. Without affecting the air cooling, it has a simple structure, is quick to fix, and can be bent according to the steel structure conditions on site. The size of the square cooling water tank can be designed according to the size of the corner brick, thus improving the cooling effect. This is a device for cooling corner bricks at the neck inlet of a glass kiln.

[0004] The purpose of this utility model is achieved through the following technical solution: a device for cooling the corner brick at the neck inlet of a glass kiln, comprising a cooling device body, the cooling device body comprising a square cooling water tank, the square cooling water tank being provided with an open connector one and an open connector two, the open connector one being provided with a first steel pipe, the open connector two being provided with a second steel pipe, and the first steel pipe and the second steel pipe being sealed to the open connector one and the open connector two.

[0005] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, the side wall of the square cooling water tank is provided with a mounting groove one and a mounting groove two, and the bottom of the square cooling water tank is provided with a blind hole thread one and a blind hole thread two. The bottom of the square cooling water tank is provided with a cooling iron plate, and the cooling iron plate is fixed to the square cooling water tank by bolts. The bottom of the mounting groove one and the mounting groove two are both provided with a sink hole. The square cooling water tank is provided with an open connector three and an open connector four. The first steel pipe is a water inlet pipe, the second steel pipe is a water outlet pipe, and the ends of the first steel pipe and the second steel pipe are both provided with quick connectors.

[0006] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, the first steel pipe and the second steel pipe are respectively provided with through hole thread one and through hole thread two, and through hole thread one and through hole thread two are equally spaced on the first steel pipe or the second steel pipe.

[0007] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, the through hole thread one and through hole thread two are provided with sealing thread plugs or connecting pipe heads, and the cooling iron sheet is made of heat-conducting material and is bendable.

[0008] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, the length of the cooling iron sheet is provided in at least two ways, the cooling iron sheet is provided in a first iron sheet part and a second iron sheet part, and both the first iron sheet part and the second iron sheet part are provided with a through hole, and the diameter of the through hole is provided in at least two ways.

[0009] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, at least one limiting groove is provided on the first steel pipe and the second steel pipe, and a limiting sleeve is provided on each of the two opposing limiting grooves. A fixing plate is provided between the two limiting sleeves, and the fixing plate is made of heat insulation material.

[0010] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, a cooling connecting pipe is provided between the butt joint on the second steel pipe and the open joint four on the square cooling water tank. The ends of the open joint one, open joint two, open joint three and open joint four are provided with internal threads and can be matched with the sealing thread plug.

[0011] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, the top of the square cooling water tank is provided with a triangular partition, and the interior of the triangular partition is a cavity. The top of the triangular partition is provided with a sealing cover.

[0012] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, the internal cavity of the triangular partition can hold cooling ice blocks, and the three triangular partitions are arranged side by side. The triangular partitions are made of heat-conducting material, and the three triangular partitions are located between the first opening joint and the second opening joint.

[0013] In the device for cooling the corner brick at the neck inlet of the glass kiln of this utility model, the distance between the three triangular partitions and the bottom of the square cooling water tank is 5-20cm.

[0014] This utility model has the following advantages:

[0015] 1. The cooling device body of this utility model includes a square cooling water tank, and the square cooling water tank is provided with an open connector one and an open connector two. The open connector one is provided with a first steel pipe, and the open connector two is provided with a second steel pipe. The first steel pipe and the second steel pipe are sealed to the open connector one and the open connector two.

[0016] The square cooling water tank has two mounting slots on its side walls, and two blind threaded holes on its bottom. A cooling iron plate is located at the bottom of the tank and is fixed to it with bolts. Both mounting slots have recessed holes at their bottoms. The tank also has two open connectors: a third and a fourth. The first steel pipe is the inlet pipe, and the second steel pipe is the outlet pipe. Both the first and second steel pipes have quick-connect fittings at their ends. The structure is simple and quick to fix without affecting air cooling. The first and second steel pipes can be bent according to the site's steel structure conditions. The size of the square cooling water tank can be designed according to the size of the corner bricks to improve the cooling effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the square cooling water tank in this utility model;

[0019] Figure 3 for Figure 1 A magnified view of a portion of point A in the middle;

[0020] Figure 4 for Figure 1 A magnified view of a portion of point B in the middle.

[0021] In the diagram, the cooling device body is 1, the square cooling water tank is 2, the open connector is 1, the open connector is 2, the first steel pipe is 5, the second steel pipe is 6, the mounting groove is 1, the mounting groove is 2, the blind hole thread is 1, the blind hole thread is 2, the cooling iron plate is 10, the open connector is 3, the open connector is 4, the quick connector is 14, the through hole thread is 1, the sealing thread plug is 15, the connecting pipe is 16, the first iron plate part is 17, the second iron plate part is 18, the through hole is 19, the through hole is 1, the fixing plate is 21, the cooling connecting pipe is 22, the triangular partition is 23, and the sealing cover is 24. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings. The scope of protection of the present invention is not limited to the following description:

[0023] like Figures 1-4 As shown, a device for cooling the corner brick at the neck entrance of a glass kiln includes a cooling device body 1. The cooling device body 1 includes a square cooling water tank 2. The square cooling water tank 2 is provided with an opening connector 3 and an opening connector 4. The opening connector 3 is provided with a first steel pipe 5, and the opening connector 4 is provided with a second steel pipe 6. The first steel pipe 5 and the second steel pipe 6 are sealed to the opening connector 3 and the opening connector 4.

[0024] In this embodiment, the side wall of the square cooling water tank 2 is provided with a first mounting groove 7 and a second mounting groove 8, and the bottom of the square cooling water tank 2 is provided with a first blind hole thread 9 and a second blind hole thread 10. The bottom of the square cooling water tank 2 is provided with a cooling iron sheet 11, which is bendable and can be locked after the two ends are wrapped with steel structure. The cooling iron sheet 11 is fixed to the square cooling water tank 2 by bolts. The bottom of the square cooling water tank 2 can be arc-shaped. The bottom of the first mounting groove 7 and the second mounting groove 8 are both provided with recessed holes. The square cooling water tank 2 is provided with an open connector 3 12 and an open connector 4 13. The first steel pipe 5 is the water inlet pipe and the second steel pipe 6 is the water outlet pipe. The ends of the first steel pipe 5 and the second steel pipe 6 are both provided with quick connectors 14.

[0025] In this embodiment, the first steel pipe 5 and the second steel pipe 6 are respectively provided with through hole thread 15 and through hole thread 2. A cooling connecting pipe 22 can be provided between through hole thread 15 and through hole thread 2. Through hole thread 15 and through hole thread 2 are provided at equal intervals on the first steel pipe 5 or the second steel pipe 6.

[0026] In this embodiment, the through-hole thread 15 and through-hole thread 2 are provided with sealing thread plugs 16 or connecting pipe heads 17, and the cooling iron sheet 11 is made of heat-conducting material and is bendable.

[0027] In this embodiment, the cooling iron sheet 11 has at least two lengths and a first iron sheet portion 18 and a second iron sheet portion 19. Both the first iron sheet portion 18 and the second iron sheet portion 19 are provided with through holes 20. The diameter of the through holes 20 is at least two types, and the cooling iron sheet 11 is selected according to actual needs.

[0028] In this embodiment, at least one limiting groove is provided on the first steel pipe 5 and the second steel pipe 6, and a limiting sleeve is provided on each of the two opposing limiting grooves. A fixing plate 21 is provided between the two limiting sleeves, and the fixing plate 21 is made of heat insulation material.

[0029] In this embodiment, a cooling connecting pipe 22 is provided between the butt joint 17 on the second steel pipe 6 and the open joint 4 13 on the square cooling water tank 2. The cooling connecting pipe 22 can be set as needed. The ends of the open joint 1 3, open joint 2 4, open joint 3 12 and open joint 4 13 are provided with internal threads and can cooperate with the sealing thread plug 16. The sealing thread plug 16 is installed and used according to the selection of the cooling connecting pipe 22.

[0030] In this embodiment, the top of the square cooling water tank 2 is provided with a triangular partition 23, and the interior of the triangular partition 23 is hollow. The top of the triangular partition 23 is provided with a sealing cover 24.

[0031] In this embodiment, the cavity inside the triangular partition 23 can hold cooling ice blocks, and the three triangular partitions 23 are arranged side by side. The triangular partitions 23 are made of thermally conductive material, and the three triangular partitions 23 are located between the first opening connector 3 and the second opening connector 4.

[0032] In this embodiment, the distance between the three triangular partitions 23 and the bottom of the square cooling water tank 2 is 5-20cm, which allows for a local increase in flow rate during circulation, thereby improving cooling efficiency.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for cooling the corner bricks at the neck inlet of a glass kiln, characterized in that: The device includes a cooling device body, which includes a square cooling water tank. The square cooling water tank is provided with an open connector one and an open connector two. The open connector one is provided with a first steel pipe, and the open connector two is provided with a second steel pipe. The first steel pipe and the second steel pipe are sealed to the open connector one and the open connector two. The square cooling water tank has a first mounting groove and a second mounting groove on its side wall, and a blind hole thread 1 and a blind hole thread 2 on its bottom. The bottom of the square cooling water tank has a cooling iron plate, which is fixed to the square cooling water tank by bolts. The bottom of the first mounting groove and the second mounting groove both have a recessed hole. The square cooling water tank has an open connector 3 and an open connector 4. The first steel pipe is the water inlet pipe, and the second steel pipe is the water outlet pipe. Both the ends of the first steel pipe and the second steel pipe are equipped with quick connectors.

2. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 1, characterized in that: The first steel pipe and the second steel pipe are respectively provided with through-hole thread one and through-hole thread two, and through-hole thread one and through-hole thread two are provided at equal intervals on the first steel pipe or the second steel pipe.

3. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 2, characterized in that: The through-hole thread one and through-hole thread two are provided with sealing thread plugs or connecting pipe heads, and the cooling iron sheet is made of heat-conducting material and has a bendable section.

4. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 1, characterized in that: The cooling iron sheet has at least two lengths, and the cooling iron sheet has a first iron sheet portion and a second iron sheet portion. Both the first iron sheet portion and the second iron sheet portion have a through hole, and the diameter of the through hole has at least two diameters.

5. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 1, characterized in that: The first steel pipe and the second steel pipe are provided with at least one limiting groove, and each of the two opposing limiting grooves is provided with a limiting sleeve. A fixing plate is provided between the two limiting sleeves, and the fixing plate is made of heat insulation material.

6. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 3, characterized in that: A cooling connecting pipe is provided between the butt joint on the second steel pipe and the open joint four on the square cooling water tank. The ends of the open joint one, open joint two, open joint three and open joint four are provided with internal threads and can be matched with sealing thread plugs.

7. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 1, characterized in that: The square cooling water tank has a triangular partition on its top, and the interior of the triangular partition is hollow. The top of the triangular partition is covered with a sealing cap.

8. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 7, characterized in that: The triangular partition has an internal cavity that can hold cooling ice blocks, and the three triangular partitions are arranged side by side. The triangular partitions are made of thermally conductive material and are located between the first and second open joints.

9. The device for cooling the corner brick at the neck inlet of a glass kiln according to claim 8, characterized in that: The distance between the three triangular partitions and the bottom of the square cooling water tank is 5-20cm.