High-temperature-resistant power line with good insulating property
By employing a multi-layered structural design and combining different materials, the structural damage caused by heat and bending during use of the power cord is solved, thereby improving the stability and temperature resistance of the power cord and extending its service life.
Patent Information
- Application Number
- CN202520579857.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-31
AI Technical Summary
Existing power cords are prone to structural damage and cracking due to heat generation and bending during use, affecting their service life and stability.
The power cord features a multi-layered structure design, including an insulating jacket, a filler layer, insulating adhesive tape, and reinforcing straps. It utilizes a combination of different materials to improve the strength and temperature resistance of the power cord. These materials include an insulating jacket made of mica and silicone resin composite material, an interwoven wrapping of alkali-free glass fiber, a filler layer made of polypropylene, adhesive tape made of PET material, spirally arranged adhesive tape, and a connecting adhesive layer.
The structural strength of the power cord has been enhanced to prevent internal damage, improve insulation and high-temperature resistance, and extend its service life.
Smart Images

Figure CN223941559U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power cord technology, and more specifically, to a high-temperature resistant power cord with good insulation performance. Background Technology
[0002] Household power cords are generally exposed to the elements and, over time, inevitably suffer from pulling and even chewing by rodents. Chewing damages the cord, making it unsafe to use and rendering it unusable. For example, patent CN218414010U discloses a high-temperature resistant power cord. Its first protective layer includes an outer high-temperature resistant layer, a corrosion-resistant layer, a fire-resistant layer, and a sound-insulating layer. The outer high-temperature resistant layer is fixedly disposed on the outer surface of the corrosion-resistant layer. The inner surface of the corrosion-resistant layer is fixedly connected to the outer surface of the fire-resistant layer, and the inner surface of the fire-resistant layer is fixedly connected to the outer surface of the sound-insulating layer. The inner side of the sound-insulating layer is wrapped around the outer side of the inner high-temperature resistant layer. The corrosion-resistant layer is made of fiberglass, improving the cord's corrosion resistance. The fire-resistant layer is made of polyester fiber, improving its fire-retardant properties. The sound-insulating layer is made of polyester fiber, improving its sound insulation and noise reduction performance.
[0003] When the above-mentioned device is in use, the outer insulation layer makes the outer surface of the power cord insulated, the wear-resistant layer makes the outer surface of the power cord wear-resistant, and the reinforcing layer greatly improves the internal strength of the power cord, which can prevent the power cord from breaking when it is chewed by rats or pulled by external forces. However, the power cord is prone to generating heat during use, and the bending process of the power cord can cause damage and cracking to its internal structure, thereby affecting the service life and stability of the power cord. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a high-temperature resistant power cord with good insulation performance. The technical problem to be solved by the present invention is: how to increase the stability and temperature resistance of the power cord.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-temperature resistant power cord with good insulation performance, comprising a power cord body, a metal conductor in the middle of its inner end face, an insulating jacket at the upper end of the outer end face of the metal conductor, an insulating jacket on the outer end face of the insulating jacket, a filling layer on the outer end face of the insulating jacket, and an insulating adhesive tape on the outer end face of the filling layer.
[0006] The outer end face of the insulating adhesive tape is provided with an isolation strip, the outer end face of the isolation strip is provided with a reinforcing strap, and the outer end face of the reinforcing strap is provided with a connecting adhesive layer.
[0007] In a preferred embodiment, the outer end face of the connecting adhesive layer is provided with an electrical wire surface layer.
[0008] In a preferred embodiment, the outer end face of the wire surface is provided with an anti-oxidation layer, which is an XLPE film material component.
[0009] In a preferred embodiment, the outer end face of the antioxidant layer is provided with a wear-resistant layer, which is a polyurethane component.
[0010] In a preferred embodiment, the thickness of the connecting adhesive layer in the main viewing direction is 0.5 mm, the diameter of the metal wire in the right viewing direction is 2 mm, and the thickness of the insulating adhesive tape, the isolation tape, and the reinforcing strap in the main viewing direction is 0.3 mm.
[0011] In a preferred embodiment, the diameter of the insulating jacket in the right-view direction is 0.2 mm, the diameter of the insulating jacket in the right-view direction is 0.5 mm, the diameter of the filling layer in the right-view direction is 4 mm, and the thickness of the wire surface layer in the right-view direction is 0.5 mm.
[0012] In a preferred embodiment, the insulating jacket is a composite material of mica and organosilicon resin or organosilicon-boron resin, processed at high temperature, and the insulating jacket is made of alkali-free glass fiber interwoven and wrapped.
[0013] In a preferred embodiment, the filler layer is a polypropylene component, the insulating adhesive tape and the reinforcing strap are both PET components, the insulating adhesive tape and the reinforcing strap are both arranged in a spiral configuration, and the insulating adhesive tape and the reinforcing strap are arranged in a mirror image configuration in the spiral direction in the main viewing direction.
[0014] In a preferred embodiment, the connecting adhesive layer is a polyethylene component, and the surface layer of the wire is a cross-linked polyethylene component.
[0015] The technical effects and advantages of this utility model are as follows:
[0016] In practical use, this invention effectively increases the strength of the power cord by using the corresponding insulating jacket and insulating jacket configurations. It also prevents external moisture from penetrating into the interior of the metal conductor, thus avoiding internal cracks and damage to the power cord body during prolonged use and increasing the service life of the power cord. Furthermore, the different materials of the insulating jacket, insulating jacket, filling layer, wire surface layer, and connecting adhesive layer effectively increase the high-temperature resistance of the wire. In addition, the corresponding configurations of the filling layer, insulating jacket, and insulating jacket effectively increase the insulation of the metal conductor. Attached Figure Description
[0017] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0018] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the overall top view cross-sectional structure of this utility model.
[0021] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A in the middle.
[0022] Figure 4 This is a schematic diagram of the insulating adhesive tape and reinforcing strap structure of this utility model.
[0023] The attached diagram is labeled as follows: 1 Power cord body, 2 Metal conductor, 3 Filler layer, 4 Wire surface layer, 5 Connecting adhesive layer, 6 Insulating adhesive tape, 7 Insulation tape, 8 Reinforcing binding tape, 9 Insulating jacket, 10 Insulating jacket, 11 Antioxidant layer, 12 Wear-resistant layer. Detailed Implementation
[0024] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, they are provided so that the description of this disclosure will be more complete and fully convey the concept of the exemplary embodiments to those skilled in the art. The drawings are merely illustrative of this disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and therefore repeated descriptions of them will be omitted.
[0025] Furthermore, the described features, structures, or characteristics can be combined in any suitable manner in one or more exemplary embodiments. Numerous specific details are provided in the following description to give a full understanding of exemplary embodiments of this disclosure. However, those skilled in the art will recognize that the technical solutions of this disclosure can be practiced with one or more of the specific details omitted, or other methods, components, steps, etc., can be employed. In other instances, well-known structures, methods, implementations, or operations are not shown or described in detail to avoid obscuring various aspects of this disclosure.
[0026] This utility model provides a high-temperature resistant power cord with good insulation performance, such as... Figure 1 , 2 As shown in Figures 3 and 4, the power cord includes a main body 1 with a metal conductor 2 in the middle of its inner end face. Current is transmitted through the metal conductor 2. An insulating jacket 10 is provided at the upper end of the outer end face of the metal conductor 2. The insulating jacket 10 is a composite of mica powder and organosilicon resin or organosilicon-boron resin, which can be converted into a ceramic material at high temperature. It can maintain an insulating state even in a fire, thereby effectively increasing the insulation effect of the power cord. An insulating jacket 9 is provided on the outer end face of the insulating jacket 10. The insulating jacket 9 is made of alkali-free glass fiber interwoven and wrapped, which has strong flexibility, high tensile strength, high elastic coefficient, good rigidity, and also has strong electrical insulation performance.
[0027] The outer end face of the insulating jacket 9 is provided with a filler layer 3. The filler layer 3 is a semi-crystalline thermoplastic polymer made by addition polymerization of propylene monomers. It is usually a white waxy solid with good insulation properties, heat resistance, and corrosion resistance. The outer end face of the filler layer 3 is provided with an insulating adhesive tape 6. The outer end face of the insulating adhesive tape 6 is provided with a separating tape 7. The outer end face of the separating tape 7 is provided with a reinforcing strap 8. The outer end face of the reinforcing strap 8 is provided with a connecting adhesive layer 5.
[0028] The outer end face of the connecting adhesive layer 5 is provided with an electrical wire surface layer 4. The diameter of the metal wire 2 in the right-view direction is 2mm, the diameter of the insulating jacket 10 in the right-view direction is 0.2mm, the diameter of the insulating jacket 9 in the right-view direction is 0.5mm, and the diameter of the filling layer 3 in the right-view direction is 4mm.
[0029] The thickness of the wire surface layer 4 in the right-view direction is 0.5mm, the thickness of the insulating adhesive tape 6, the isolation tape 7 and the reinforcing binding tape 8 in the main-view direction is 0.3mm, the thickness of the connecting adhesive layer 5 in the main-view direction is 0.5mm, and the insulating jacket 10 is a composite material of mica and organosilicon resin or organosilicon boron resin.
[0030] Processed at high temperature, the insulating jacket 9 is made of alkali-free glass fiber interwoven and wrapped, the filling layer 3 is a polypropylene component, and the insulating adhesive tape 6 and reinforcing strap 8 are both PET components. PET has high strength and heat resistance, as well as low permeability, which prevents the penetration of gas and water vapor, and has excellent gas barrier, water barrier, oil barrier and odor barrier properties. The insulating adhesive tape 6 and reinforcing strap 8 are both arranged in a spiral state.
[0031] The insulating adhesive tape 6 and the reinforcing binding tape 8 are arranged in a mirror image in the spiral direction of the main view, which can effectively increase the structural strength of the power cord. The connecting adhesive layer 5 is a polyethylene component, and the wire surface layer 4 is a cross-linked polyethylene component. The cross-linked modified polyethylene can significantly improve its performance, not only significantly improving the comprehensive performance of polyethylene such as mechanical properties, environmental stress cracking resistance, chemical corrosion resistance, creep resistance and electrical properties, but also significantly improving the temperature resistance of the power cord. The outer end face of the wire surface layer 4 is provided with an anti-oxidation layer 11, and the outer end face of the anti-oxidation layer 11 is provided with a wear-resistant layer 12. The anti-oxidation layer 11 and the wear-resistant layer 12 can prevent the wire surface layer 4 from oxidation and wear caused by the external environment, thereby increasing the service life of the power cord body 1.
[0032] Finally, it should be noted that: the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-temperature resistant power cord with good insulation properties, characterized in that, include: The power cord body (1) has a metal conductor (2) in the middle of its inner end face. The upper end of the outer end face of the metal conductor (2) is provided with an isolation jacket (10). The outer end face of the isolation jacket (10) is provided with an insulating jacket (9). The outer end face of the insulating jacket (9) is provided with a filling layer (3). The outer end face of the filling layer (3) is provided with insulating adhesive tape (6). The outer end face of the insulating adhesive tape (6) is provided with an isolation strip (7), the outer end face of the isolation strip (7) is provided with a reinforcing strap (8), and the outer end face of the reinforcing strap (8) is provided with a connecting adhesive layer (5).
2. The high-temperature resistant power cord with good insulation performance according to claim 1, characterized in that: The outer end face of the connecting adhesive layer (5) is provided with an electrical wire surface layer (4).
3. The high-temperature resistant power cord with good insulation performance according to claim 2, characterized in that: The outer end face of the wire surface layer (4) is provided with an anti-oxidation layer (11).
4. The high-temperature resistant power cord with good insulation performance according to claim 3, characterized in that: The outer end face of the antioxidant layer (11) is provided with a wear-resistant layer (12).
5. A high-temperature resistant power cord with good insulation performance according to claim 1, characterized in that: The thickness of the connecting adhesive layer (5) in the main viewing direction is 0.5 mm, the diameter of the metal wire (2) in the right viewing direction is 2 mm, and the thickness of the insulating adhesive tape (6), the isolation tape (7) and the reinforcing strap (8) in the main viewing direction is 0.3 mm.
6. A high-temperature resistant power cord with good insulation performance according to claim 2, characterized in that: The diameter of the isolation jacket (10) in the right-view direction is 0.2 mm, the diameter of the insulating jacket (9) in the right-view direction is 0.5 mm, the diameter of the filling layer (3) in the right-view direction is 4 mm, and the thickness of the wire surface layer (4) in the right-view direction is 0.5 mm.
Citation Information
Patent Citations
High-temperature-resistant power line
CN218414010U