Power battery integration device of new energy furnace disassembling machine

Abstract

The utility model belongs to the technical field of battery installation, and discloses a new energy furnace breaker power battery integration device which comprises a bottom frame (1), a middle frame (2), a top frame (3), a frame fixing mechanism (4), a battery cushion pad (5) and a battery pressing plate (6), the bottom frame (1), the middle frames (2) and the top frame (3) are all cuboid frames, the bottom frame (1) is fixed on a mounting platform, the multiple layers of middle frames (2) are stacked and fixed above the bottom frame (1), and the top frame (3) is fixed above the topmost middle frame (2). According to the power battery integration device, the design thought of modularized frame body layering is applied, the same number of batteries are placed on each layer, and the power battery integration device is firmly connected to a furnace disassembling machine platform through connection and fastening between the layers and final fixation of the whole frame body.

Description

Technical Field

[0001] This utility model belongs to the field of battery installation technology, and in particular relates to an integrated device for power batteries in a new energy furnace dismantling machine. Background Technology

[0002] During furnace dismantling operations, the entire machine vibrates significantly. Since new energy furnace dismantling machines operate carrying power batteries, their battery fixing devices must ensure vibration resistance and anti-slip functionality after installation. Currently, new energy furnace dismantling machines do not yet have integrated power battery systems with numerous battery packs; the battery pack fixing structure is merely a simple single-layer outer perimeter fixation method. Utility Model Content

[0003] The technical problem to be solved by this utility model is the integration and fixing of the power battery of the new energy furnace dismantling machine.

[0004] To solve the above-mentioned technical problems, the specific technical solution of this utility model is as follows:

[0005] A power battery integration device for a new energy furnace dismantling machine includes a bottom frame 1, a middle frame 2, a top frame 3, a frame fixing mechanism 4, a battery buffer pad 5, and a battery clamping plate 6.

[0006] The bottom frame 1, middle frame 2, and top frame 3 are all cuboid frames. The bottom frame 1 is fixed on the installation platform. Multiple layers of middle frames 2 are stacked and fixed on top of the bottom frame 1. The top frame 3 is fixed on top of the top middle frame 2. Battery buffer pads 5 and battery clamping plates 6 are provided on the bottom frame 1, middle frame 2, and top frame 3.

[0007] The frame fixing mechanism 4 includes a clamping beam 12, a threaded tie rod 13, and a mounting block 14; a threaded tie rod 13 is provided at each end of the clamping beam 12, and the clamping beam 12 is clamped to the top of the top frame 3; the threaded tie rod 13 is connected and tightened to the mounting block 14 at the bottom thread, and the top end passes through the round hole of the clamping beam 12 and is connected and tightened to the clamping nut 15; the mounting block 14 is welded to the installation platform on site.

[0008] Furthermore, the bottom frame 1 includes connecting angle steel 8, mounting base plate 9, and frame body 10; the connecting angle steel 8 is located around the upper part of the frame body 10, and one side is connected to the middle frame 2 by frame connecting fasteners; the mounting base plate 9 is located at 6 locations around the lower part of the frame body and on both sides of the middle, and the mounting base plate is provided with connecting holes.

[0009] Furthermore, the intermediate frame 2 includes connecting angle steel 8, frame body 10, and pad plate 11; the connecting angle steel 8 is located around the upper part of the frame body 10, and the multi-layer intermediate frame is connected as one unit by frame connecting fasteners 7; the pad plate 11 is located around the lower part of the frame body 10 and on both sides of the middle.

[0010] Furthermore, the top frame 3 is welded together from the frame body 10 and the pad 11; the pad 11 is located around the upper and lower parts of the frame body 10 and on both sides in the middle, for a total of 12 locations.

[0011] Furthermore, there are three sets of frame fixing mechanisms, which are respectively arranged at both ends and the middle part of the top frame 3.

[0012] Furthermore, the bottom frame is fastened to the mounting platform with bolts.

[0013] Furthermore, the frame connection fastener 7 is a combination of bolts, nuts, and washers.

[0014] This invention has the following advantages: It employs a modular, layered frame design, with each layer holding the same number of batteries. The power battery integration device is firmly connected to the furnace dismantling machine platform through the connections and securing between layers and the final fixation of the overall frame. Simultaneously, a buffer pad is installed at the bottom of each battery, and a pressure plate is used to secure it from above, ensuring the stability of each battery. This achieves the goal of modular placement and securing multiple batteries, providing technical support for the fixation of the furnace dismantling machine's power source. Attached Figure Description

[0015] Figure 1 A diagram showing the composition of a power battery integrated device for a new energy furnace dismantling machine;

[0016] Figure 2 This is a diagram of the bottom frame structure;

[0017] Figure 3 This is a diagram of the intermediate framework structure;

[0018] Figure 4 This is a diagram of the top frame structure;

[0019] Figure 5 This is a structural diagram of the frame fixing mechanism;

[0020] In the diagram: 1-bottom frame, 2-middle frame, 3-top frame, 4-frame fixing mechanism, 5-battery buffer pad, 6-battery clamping plate, 7-frame connecting fastener. Detailed Implementation

[0021] To better understand the purpose, structure, and function of this utility model, a more detailed description of this utility model is provided below with reference to the accompanying drawings.

[0022] like Figure 1 As shown, the power battery integration device of this utility model for a new energy furnace dismantling machine consists of, as follows: Figure 1 As shown, it includes the following parts: bottom frame 1, middle frame 2, top frame 3, frame fixing mechanism 4, battery buffer pad 5, battery clamping plate 6, and frame connecting fasteners 7.

[0023] (1) The bottom frame 1 is mainly welded from connecting angle steel 8, mounting base plate 9, and frame body 10. The connecting angle steel 8 is located around the upper part of the frame body 10, and one side is drilled with the middle frame 2. The bottom frame 1 and the middle frame 2 can be connected as one unit by the frame connecting fasteners 7. The mounting base plate 9 is located at 6 locations around the lower part of the frame body and on the middle two sides. The mounting base plate is designed with connecting holes. After drilling screw holes on the mounting platform, the bottom frame is fastened to the platform by bolts. The frame body 10 is welded from bottom angle steel, middle square tube, lifting lugs, battery placement steel plate and isolation steel plate to support the weight of the battery.

[0024] (2) The intermediate frame 2 is mainly welded from the connecting angle steel 8, the frame body 10, and the pad plate 11. The connecting angle steel 8 is located around the upper part of the frame body 10. The three intermediate frames can be connected as one unit through the frame connecting fasteners 7. The pad plate 11 is located at 6 locations around the lower part of the frame body 10 and on the middle two sides, ensuring planar contact and uniform stress between the frames of each layer.

[0025] (3) The top frame 3 is mainly welded from the frame body 10 and the pad 11. The pad 11 is located at 12 points around the top and bottom parts of the frame body 10 and the middle two sides, to ensure plane contact and uniform force distribution with the middle frame.

[0026] (4) The frame fixing mechanism 4 mainly consists of a clamping beam 12, a threaded tie rod 13, and a mounting block 14. The clamping beam 12 is welded together from a horizontal square tube and short square tubes on both sides. The short square tubes on both sides clamp the crossbeam of the main frame of the top frame 3 through the threaded tie rod 13. Through the transmission of force, the top frame 3, the middle frame 2, and the bottom frame 1 can be clamped onto the platform. The threaded tie rod 13 is a round steel bar with two threads. One end is threaded and connected to the mounting block 14 and tightened. The other end passes through the round hole of the clamping beam 12 and is tightened by the clamping nut 15. The mounting block 14 is welded to the platform on site.

[0027] (5) Battery buffer pad 5: A buffer pad 5 is placed at the contact point between the bottom of each battery and the frame body 10. The buffer pad is made of high temperature resistant and flame retardant rubber material to prevent the bottom of the battery from directly contacting the metal material and causing damage to the battery under vibration and other factors, and also to play an anti-slip role.

[0028] (6) Battery clamping plate 6: A battery clamping plate is placed on top of each battery. The clamping plate is made of high temperature resistant and flame retardant rubber. The clamping plate is pressed on the battery through the bottom of the upper frame to fix and buffer it.

[0029] (7) Frame connecting fastener 7, which is used for connecting and fastening between frames, mainly consists of bolts, nuts, spring washers and flat washers.

[0030] The connection relationships between the above-mentioned components are as follows:

[0031] The bottom frame is bolted to the platform. Above the bottom frame are three intermediate frames, and above the intermediate frames is the top frame, for a total of five layers. The frames are connected and secured to each other with frame fasteners, making the five-layer frame a whole. There are three sets of frame fixing mechanisms, which are respectively arranged at both ends and the middle of the battery frame, making the connection between the five-layer frame and the platform more robust. The lower buffer pad and upper pressure plate of the battery can effectively protect the battery and prevent damage caused by factors such as vibration during operation.

[0032] This device employs a modular, layered frame design, with each layer holding the same number of batteries. The power battery integration unit is securely connected to the furnace dismantling machine platform through the connections and fastenings between layers, and the final fixing of the overall frame. Simultaneously, each battery has a buffer pad at its bottom and is secured by a pressure plate at the top to ensure the stability of each battery.

[0033] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and improvements without departing from the principles of the present invention, and these modifications and improvements should also be considered to fall within the protection scope of the present invention.

Claims

1. A power battery integration device for a new energy furnace dismantling machine, characterized in that, Includes a bottom frame (1), a middle frame (2), a top frame (3), a frame fixing mechanism (4), a battery buffer pad (5), and a battery clamping plate (6); The bottom frame (1), middle frame (2), and top frame (3) are all cuboid frames. The bottom frame (1) is fixed on the installation platform. Multiple layers of middle frames (2) are stacked and fixed on top of the bottom frame (1). The top frame (3) is fixed on top of the top middle frame (2). Battery buffer pads (5) and battery clamping plates (6) are provided on the bottom frame (1), middle frame (2), and top frame (3). The frame fixing mechanism (4) includes a clamping beam (12), a threaded tie rod (13), and a mounting block (14); a threaded tie rod (13) is provided at both ends of the clamping beam (12), and the clamping beam (12) is clamped to the top of the top frame (3); the threaded tie rod (13) is connected and tightened to the mounting block (14) at the bottom end, and the top end passes through the round hole of the clamping beam (12) and is connected and tightened to the clamping nut (15); the mounting block (14) is welded to the mounting platform on site.

2. The power battery integration device for new energy furnace dismantling machines according to claim 1, characterized in that, The bottom frame (1) includes connecting angle steel (8), mounting base plate (9), and frame body (10); the connecting angle steel (8) is located around the upper part of the frame body (10), and one side is connected to the middle frame (2) by frame connecting fasteners; the mounting base plate (9) is located at 6 locations around the lower part of the frame body and on the middle two sides, and the mounting base plate is provided with connecting holes.

3. The power battery integration device for new energy furnace dismantling machines according to claim 1, characterized in that, The intermediate frame (2) includes connecting angle steel (8), frame body (10), and pad (11); the connecting angle steel (8) is located around the upper part of the frame body (10), and the multi-layer intermediate frame is connected as one unit by frame connecting fasteners (7); the pad (11) is located around the lower part of the frame body (10) and on both sides of the middle.

4. The power battery integration device for new energy furnace dismantling machines according to claim 1, characterized in that, The top frame (3) is welded together from the frame body (10) and the pad (11); the pad (11) is located around the top and bottom parts of the frame body (10) and on both sides in the middle, for a total of 12 locations.

5. The power battery integration device for a new energy furnace dismantling machine according to claim 1, characterized in that, There are three sets of frame fixing mechanisms, which are respectively arranged at both ends and the middle part of the top frame.

6. The power battery integration device for a new energy furnace dismantling machine according to claim 1, characterized in that, The bottom frame is fastened to the mounting platform with bolts.

7. The power battery integration device for a new energy furnace dismantling machine according to claim 1, characterized in that, The frame connection fasteners consist of a combination of bolts, nuts, and washers.

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