Controllable atmosphere plasma spraying equipment

By installing an adjustable baffle at the nozzle of the spray gun, the problem of the inability to adjust the spraying range was solved, and precise control of the spraying range was achieved.

CN223951145UActive Publication Date: 2026-02-27LANGFANG SIBORI PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202520245161.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-02-27
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Existing plasma spray guns do not allow for nozzle width adjustment during spraying, resulting in a spray range exceeding the specified limits.

Method used

A baffle that can move up and down is provided at the nozzle of the spray gun. The baffle can be adjusted by the cooperation of a sliding block, a rotating rod and a magnet to reduce the spraying area.

Benefits of technology

It enables precise adjustment of the spraying range to meet the needs of different sprayed parts.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223951145U_ABST
Patent Text Reader

Abstract

The utility model discloses controllable atmosphere plasma spraying equipment which comprises a spraying equipment shell and a spraying gun, two baffles are installed on one side of the spraying gun in a sliding mode, sliding grooves are formed in one sides of the baffles, sliding blocks are installed in the sliding grooves in a sliding mode, one ends of the sliding blocks extend into the sliding grooves, and the other ends of the sliding blocks extend into the spraying equipment shell. The other end of the sliding block extends out of the sliding groove, the end, extending out of the sliding groove, of the sliding block is fixedly connected with the top of the spraying equipment shell, a groove is formed in the top of the sliding block, a fixing hole is formed in the inner wall of one side of the groove, a plurality of fixing grooves are formed in one side of the sliding groove at equal intervals, and a fixing rod is slidably installed in the fixing hole. And one end of the fixing rod extends into the groove. According to the plasma spraying gun, the two baffles capable of moving up and down are arranged at the muzzle of the spraying gun, and the baffles can slide up and down after a narrow position is sprayed, so that the muzzle of the plasma spraying gun is shrunk, and a spraying opening is shrunk to be matched with a spraying piece.
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Description

Technical Field

[0001] This utility model relates to the technical field of plasma spraying equipment, specifically a controlled atmosphere plasma spraying equipment. Background Technology

[0002] Atmospheric plasma spraying, or simply plasma spraying, is achieved through a plasma spray gun. The nozzle (anode) and electrode (cathode) of the spray gun are connected to the positive and negative terminals of a power supply, respectively. A working gas is introduced between the nozzle and the electrode, and an electric arc is ignited by a high-frequency spark. The electric arc heats and ionizes the gas, generating a plasma arc. The thermal expansion of the gas propels a high-speed plasma jet out of the nozzle. A powder feed gas delivers powder from inside the nozzle (internal powder feed) or outside (external powder feed) into the plasma jet, where it is heated to a molten or semi-molten state and accelerated by the plasma jet, spraying it at a certain speed onto the pre-treated substrate surface to form a coating. Commonly used plasma gases include argon, hydrogen, helium, nitrogen, or mixtures thereof. With the widespread application of plasma spraying technology, some parts require coatings on the surfaces of small internal holes, placing specific requirements on the plasma spray gun, such as the inner hole diameter, length, and power of the spray gun, to meet the coating requirements of specific sprayed objects.

[0003] However, existing plasma spraying equipment still has some problems in use:

[0004] Existing plasma spray guns, due to the inability to adjust the nozzle width, cause the spraying range to exceed the specified range during operation.

[0005] To address the aforementioned issues, an innovative design was implemented based on the existing plasma spraying equipment. Utility Model Content

[0006] The purpose of this invention is to provide a controllable atmosphere plasma spraying device to solve the adjustment problem mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a controllable atmosphere plasma spraying device, comprising a spraying device housing and a spray gun, wherein two baffles are slidably installed on one side of the spray gun, a sliding groove is provided on one side of the baffles, a sliding block is slidably installed in the sliding groove, one end of the sliding block extends into the sliding groove, the other end of the sliding block extends out of the sliding groove, the end of the sliding block extending out of the sliding groove is fixedly connected to the top of the spraying device housing, a groove is provided on the top of the sliding block, a fixing hole is provided on one side of the inner wall of the groove, a plurality of fixing grooves are provided at equal intervals on one side of the sliding groove, a fixing rod is slidably installed in the fixing hole, one end of the fixing rod extends into the groove, and the other end of the fixing rod extends into the fixing groove;

[0008] The first rotating shaft is rotatably installed on the inner wall of the bottom of the groove, and one end of a rotating rod is rotatably installed on the first rotating shaft.

[0009] A moving slot is formed on one side of the rotating rod, a moving block is slidably installed in the moving slot, one end of the moving block extends into the moving slot, the other end of the moving block extends out of the moving slot, a second rotating shaft is rotatably installed on the end of the moving block extending out of the moving slot, and the second rotating shaft is fixedly connected with one end of the fixed rod extending into the groove.

[0010] One end of a thin rod is fixedly installed on the inner wall of one side of the groove, and the other end of the thin rod is fixedly installed with a first magnet.

[0011] A second magnet is fixedly installed on one side of the rotating rod, and the first magnet and the second magnet are matched.

[0012] Preferably, the baffle is located at the muzzle of the spraying gun.

[0013] The baffle is used for adjusting the size of the spraying gun by adopting the above technical scheme.

[0014] Preferably, the sliding block is in an L-shaped structure.

[0015] The sliding block is used for fixing the position of the baffle by adopting the above technical scheme.

[0016] Preferably, the fixed rod is located on the inner wall of one side of the groove close to the fixed slot, and the fixed rod is matched with the fixed slot.

[0017] The fixed rod is used for fixing the moved baffle by adopting the above technical scheme.

[0018] Preferably, the moving block is located on one side of the rotating rod close to the fixed rod.

[0019] The moving block is used for driving the fixed rod to move horizontally by adopting the above technical scheme.

[0020] Preferably, the first magnet is located on one side of the groove close to the fixed rod, and the second magnet is located on one side of the rotating rod close to the first magnet.

[0021] The first magnet and the second magnet are used for fixing the rotating rod by adopting the above technical scheme.

[0022] Compared with the prior art, the utility model has the advantages of:

[0023] Two baffles which can move up and down are arranged at the muzzle of the spraying gun, the baffles can slide up and down after spraying a narrow position, the muzzle of the plasma spraying gun is reduced, the spraying outlet is reduced, and the spraying part is matched. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 It is the structure front view of the utility model;

[0025] Fig. 2 It is the structure baffle front view of the utility model;

[0026] Fig. 3 It is the structure fixed rod front view of the utility model.

[0027] In the drawing: 1, spray gun equipment shell; 2, spray gun; 3, baffle; 4, sliding groove; 5, sliding block; 6, recess; 7, fixed hole; 8, fixed rod; 9, fixed slot; 10, rotating rod; 11, moving groove; 12, moving block; 13, thin rod; 14, first magnet; 15, second magnet. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the utility model.

[0029] Please refer to Figs. 1-3 The utility model provides a kind of technical scheme: a controllable atmosphere plasma spraying equipment, including spray gun equipment shell 1 and spray gun 2, two baffles 3 are slidably installed on the side of spray gun 2, sliding groove 4 is set in the side of baffle 3, sliding block 5 is slidably installed in sliding groove 4, one end of sliding block 5 extends into sliding groove 4, the other end of sliding block 5 extends to the outside of sliding groove 4, the end of sliding block 5 extending to the outside of sliding groove 4 is fixedly connected with the top of spray gun equipment shell 1, recess 6 is set in the top of sliding block 5, fixed hole 7 is set on the inner wall of the side of recess 6, multiple fixed slots 9 are set at equal intervals on the side of sliding groove 4, fixed rod 8 is slidably installed in fixed hole 7, one end of fixed rod 8 extends into recess 6, the other end of fixed rod 8 extends into fixed slot 9.

[0030] As shown in Figs. 1-2 The bottom inner wall of recess 6 is rotatably installed with first rotating shaft, one end of rotating rod 10 is rotatably installed on first rotating shaft, the other end of rotating rod 10 extends to the outside of recess 6, moving groove 11 is set on the side of rotating rod 10, moving block 12 is slidably installed in moving groove 11, one end of moving block 12 extends into moving groove 11, the other end of moving block 12 extends to the outside of moving groove 11, second rotating shaft is rotatably installed on the end of moving block 12 extending to the outside of moving groove 11, and the end of fixed rod 8 extending into recess 6 is fixedly connected with second rotating shaft.

[0031] As shown inFigs. 1-3 As shown in the drawings, one end of the thin rod 13 is fixedly installed on the inner wall of one side of the groove 6, the other end of the thin rod 13 is fixedly installed with the first magnet 14, one side of the rotating rod 10 is fixedly installed with the second magnet 15, and the first magnet 14 is matched with the second magnet 15.

[0032] In combination Figs. 1-3 As shown in the drawings, the baffle 3 is located at the muzzle of the spraying gun 2, the sliding block 5 is in L-shaped structure, the fixed rod 8 is located on the inner wall of one side of the groove 6 close to the fixed groove 9, and the fixed rod 8 is matched with the fixed groove 9, the moving block 12 is located on one side of the rotating rod 10 close to the fixed rod 8, the first magnet 14 is located on one side of the groove 6 close to the fixed rod 8, and the second magnet 15 is located on one side of the rotating rod 10 close to the first magnet 14.

[0033] The working principle of the utility model is: when it is necessary to adjust, first, rotate the rotating rod 10, the rotating rod 10 drives the moving groove 11 and the moving block 12 to rotate, the moving block 12 drives the second rotating shaft to move horizontally, the second rotating shaft drives the fixed rod 8 to move horizontally, the fixed rod 8 is separated from the fixed groove 9, then the two baffles 3 are close to each other, when the adjustment is completed, loosen the rotating rod 10, the first magnet 14 and the second magnet 15 attract each other, so that the rotating rod 10 rotates, the rotating rod 10 drives the moving groove 11 and the moving block 12 to rotate, the moving block 12 drives the second rotating shaft to move horizontally, the second rotating shaft drives the fixed rod 8 to move horizontally, the fixed rod 8 is clamped into the fixed groove 9, so as to achieve the purpose of adjusting the position of the baffle 3 and reducing the muzzle of the spraying gun.

[0034] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art, although the embodiments of the utility model have been shown and described, it can be understood by the person skilled in the art that the embodiments can be changed, modified, replaced and changed in various ways without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A controllable atmosphere plasma spraying device, comprising a spraying device shell (1) and a spraying gun (2), characterized in that: one side of the spraying gun (2) is slidably provided with two baffles (3), one side of the baffle (3) is provided with a sliding groove (4), the sliding groove (4) is slidably provided with a sliding block (5), one end of the sliding block (5) extends into the sliding groove (4), the other end of the sliding block (5) extends out of the sliding groove (4), the end of the sliding block (5) extending out of the sliding groove (4) is fixedly connected with the top of the spraying device shell (1), the top of the sliding block (5) is provided with a groove (6), a fixed hole (7) is formed in the inner wall of one side of the groove (6), a plurality of fixed grooves (9) are formed at equal intervals on one side of the sliding groove (4), a fixed rod (8) is slidably arranged in the fixed hole (7), one end of the fixed rod (8) extends into the groove (6), and the other end of the fixed rod (8) extends into the fixed groove (9); a first rotating shaft is rotatably arranged on the inner wall of the bottom of the groove (6), one end of a rotating rod (10) is rotatably arranged on the first rotating shaft, and the other end of the rotating rod (10) extends out of the groove (6); one side of the rotating rod (10) is provided with a moving groove (11), a moving block (12) is slidably arranged in the moving groove (11), one end of the moving block (12) extends into the moving groove (11), the other end of the moving block (12) extends out of the moving groove (11), a second rotating shaft is rotatably arranged on the end of the moving block (12) extending out of the moving groove (11), and the second rotating shaft is fixedly connected with the end of the fixed rod (8) extending into the groove (6); one end of a thin rod (13) is fixedly arranged on the inner wall of one side of the groove (6), and the other end of the thin rod (13) is fixedly arranged with a first magnet (14); a second magnet (15) is fixedly arranged on one side of the rotating rod (10), and the first magnet (14) and the second magnet (15) are matched.

2. A controllable atmosphere plasma spraying apparatus according to claim 1, wherein: The baffle (3) is located at the muzzle of the spraying gun (2).

3. A controllable atmosphere plasma spraying apparatus according to claim 1, wherein: The sliding block (5) has an L-shaped structure.

4. The controllable atmosphere plasma spray apparatus of claim 1, wherein: The fixed rod (8) is arranged on the inner wall of one side of the groove (6) close to the fixed groove (9), and the fixed rod (8) is matched with the fixed groove (9).

5. The controllable atmosphere plasma spray apparatus of claim 1, wherein: The moving block (12) is located on one side of the rotating rod (10) close to the fixed rod (8).

6. A controllable atmosphere plasma spraying apparatus according to claim 1, wherein: The first magnet (14) is located on one side of the groove (6) close to the fixed rod (8), and the second magnet (15) is located on one side of the rotating rod (10) close to the first magnet (14).