Transformer framework insulating tape winding device
By using the lifting and winding mechanism and the tape connecting mechanism of the transformer skeleton insulation tape winding device, the problems of misalignment and uneven winding caused by manual winding are solved, achieving automated and efficient tape winding effect.
Patent Information
- Application Number
- CN202520188677.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-02-07
AI Technical Summary
In the existing technology, the wrapping of insulating tape around the transformer skeleton mainly relies on manual operation, which is prone to problems such as misalignment and poor wrapping effect.
A transformer skeleton insulating tape winding device is adopted, including a lifting winding mechanism and a tape connecting mechanism. It uses a DC servo motor to drive metal wheels and a movable lifting plate, combined with anti-slip support rods and tape connecting sleeves to achieve automated winding and height adjustment.
This method achieves uniform winding of insulating tape around the transformer frame, reduces misalignment, minimizes manual labor, and improves winding efficiency and effectiveness.
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Figure CN223956437U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to insulating tape winding device technical field especially relates to a transformer framework insulating tape winding device. BACKGROUND
[0002] The transformer is the device that uses the principle of electromagnetic induction to change AC voltage, and the main components are primary coil, secondary coil and core (magnetic core), in electrical equipment and wireless circuit, commonly used as voltage, impedance matching, safety isolation etc., transformer framework is the main structure component of transformer, provides winding space for copper wire in transformer, fixes the magnetic core etc. in transformer, and the surface of transformer framework needs to be wound with insulating tape.
[0003] However, the existing insulating tape winding, many are relying on manual operation of workers to carry out transformer framework insulating tape winding, and the misplacement and winding effect are not good. Therefore, the technical personnel in the art provide a kind of transformer framework insulating tape winding device to solve the problems raised in the background art. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art, and provides a kind of transformer framework insulating tape winding device.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme: a kind of transformer framework insulating tape winding device, including fixed mounting plate, the top of the fixed mounting plate is fixed with fixed connection hole, the top of the fixed connection hole is installed with cast iron mounting rod, the top of the fixed mounting plate is fixed with fixed mounting block, the top of the fixed mounting plate is installed with lifting winding mechanism, the outer side of the cast iron mounting rod is provided with tape connecting mechanism;
[0006] The lifting winding mechanism includes DC servo motor, the output shaft outer side of the DC servo motor is fixed with metal wheel, the top of the fixed mounting plate is fixed with support guide rod, the outer side of the support guide rod is fixed with support fixed block, the outer side of the support guide rod is movably sleeved with movable lifting plate.
[0007] As a further description of the above technical scheme:
[0008] The bottom of the movable lifting plate is fixed with tape winding motor, and the output shaft top of the tape winding motor is fixed with transformer framework antiskid support rod.
[0009] By adopting the above technical scheme, the transformer framework antiskid support rod can be rotated by the tape winding motor output shaft rotation.
[0010] As a further description of the above technical scheme:
[0011] The outer side of the transformer frame anti-slip support rod is provided with an anti-slip rubber sleeve, and the support guide rod and the fixed mounting plate are fixedly connected.
[0012] By adopting the above technical solution, the transformer frame can be kept stable and not loose when it is fitted onto the outside of the transformer frame anti-slip support rod.
[0013] As a further description of the above technical solution:
[0014] The movable lifting plate has a through hole inside, the size of which is adapted to the size of the support guide rod.
[0015] By adopting the above technical solution, the movable lifting plate can move on the outside of the supporting guide rod.
[0016] As a further description of the above technical solution:
[0017] The movable lifting plate has a through hole inside, the size of which is adapted to the size of the transformer frame anti-slip support rod.
[0018] By adopting the above technical solution, the anti-slip support rod of the transformer frame can rotate normally.
[0019] As a further description of the above technical solution:
[0020] The tape connecting mechanism includes a tape connecting sleeve, a bottom support sleeve fixed to the bottom of the tape connecting sleeve, a top support sleeve fixed to the top of the tape connecting sleeve, a metal mounting block fixed to one side of the top support sleeve, and a metal mounting plate mounted on the top of the metal mounting block.
[0021] By adopting the above technical solution, the tape connector can be movably fitted onto the outside of the cast iron mounting rod.
[0022] As a further description of the above technical solution:
[0023] A movable threaded rod is movably inserted into one side of the metal mounting plate and extends through the other side. One end of the movable threaded rod is fixed with a rubber handle, and two positioning nuts are threadedly connected to the outer side of the movable threaded rod.
[0024] By adopting the above technical solution, the position of the movable threaded rod is limited by two positioning nuts.
[0025] As a further description of the above technical solution:
[0026] The top of the top support sleeve is fixed with an arc-shaped sleeve, one side of which fits against the outer side of the cast iron mounting rod. The cast iron mounting rod has multiple positioning holes that are adapted to the size of the movable threaded rod.
[0027] By adopting the technical scheme, the movable threaded rod is inserted into the corresponding positioning hole, so that the height of the adhesive tape connecting sleeve is locked.
[0028] The transformer framework insulation adhesive tape winding device has the following beneficial effects:
[0029] 1. Compared with the prior art, the transformer framework insulation adhesive tape winding device can conveniently complete transformer framework insulation adhesive tape winding through the lifting winding mechanism, can start the fixed mounting block, can move the transformer framework anti-skid support rod and the transformer framework in the vertical direction at the same time, ensures that the transformer framework insulation adhesive tape winding is relatively uniform, reduces the misalignment, and reduces manual operation in the insulation adhesive tape winding process.
[0030] 2. Compared with the prior art, the transformer framework insulation adhesive tape winding device can conveniently fix the position of the movable threaded rod through the adhesive tape connecting mechanism, realizes the purpose of easily adjusting and locking the height of the adhesive tape connecting sleeve, and can adapt to the needs of transformer framework insulation adhesive tape winding after adjusting the height of the adhesive tape connecting sleeve, and is beneficial to the transformer framework insulation adhesive tape winding. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 A perspective view of the transformer framework insulation adhesive tape winding device is provided.
[0032] Figure 2 A lifting winding mechanism structure schematic view of the transformer framework insulation adhesive tape winding device is provided.
[0033] Figure 3 A lifting winding mechanism structure schematic view of the transformer framework insulation adhesive tape winding device is provided.
[0034] Figure 4 A lifting winding mechanism structure schematic view of the transformer framework insulation adhesive tape winding device is provided.
[0035] LEGEND:
[0036] 1. Fixed mounting plate; 2. Fixed connecting hole; 3. Cast iron mounting rod; 4. Fixed mounting block; 5. Lifting winding mechanism; 51. DC servo motor; 52. Metal wheel; 53. Support guide rod; 54. Support fixing block; 55. Movable lifting plate; 56. Adhesive tape winding motor; 57. Transformer framework anti-skid support rod; 6. Adhesive tape connecting mechanism; 61. Adhesive tape connecting sleeve; 62. Bottom support sleeve; 63. Top support sleeve; 64. Metal mounting block; 65. Metal mounting plate; 66. Positioning connecting rod; 67. Rubber handle; 68. Positioning nut. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0038] With reference to Figures 1-4 The utility model provides a kind of transformer framework insulating tape winding device provided by the utility model: including fixed mounting plate 1, the top of fixed mounting plate 1 is fixed with fixed connection hole 2, the top of fixed connection hole 2 is installed with cast iron mounting rod 3, the top of fixed mounting plate 1 is fixed with fixed mounting block 4, the top of fixed mounting plate 1 is installed with lifting winding mechanism 5, the outer side of cast iron mounting rod 3 is provided with adhesive tape connecting mechanism 6;
[0039] Lifting winding mechanism 5 includes DC servo motor 51, the output shaft outer side of DC servo motor 51 is fixed with metal wheel 52, the top of fixed mounting plate 1 is fixed with support guide rod 53, the outer side of support guide rod 53 is fixed with support fixed block 54, the outer side of support guide rod 53 is movably sleeved with movable lifting plate 55, the bottom of movable lifting plate 55 is fixed with adhesive tape winding motor 56, the output shaft top of adhesive tape winding motor 56 is fixed with transformer framework antiskid support rod 57, can be rotated by adhesive tape winding motor 56 output shaft rotation transformer framework antiskid support rod 57 rotation, the outer side of transformer framework antiskid support rod 57 is provided with antiskid rubber sleeve, support guide rod 53 and fixed mounting plate 1 fixed connection, can be installed in the stable state without loosening when the transformer framework sleeve is connected to the outer side of transformer framework antiskid support rod 57, the inside of movable lifting plate 55 is provided with through hole, the size of this through hole is adapted to the size of support guide rod 53, so that movable lifting plate 55 can be moved on the outer side of support guide rod 53, the inside of movable lifting plate 55 is provided with through hole, the size of this through hole is adapted to the size of transformer framework antiskid support rod 57;
[0040] The tape connecting mechanism 6 comprises a tape connecting sleeve 61, the bottom of the tape connecting sleeve 61 is fixed with a bottom supporting sleeve 62, the top of the tape connecting sleeve 61 is fixed with a top supporting sleeve 63, one side of the top supporting sleeve 63 is fixed with a metal mounting block 64, the top of the metal mounting block 64 is installed with a metal mounting plate 65, one side of the metal mounting plate 65 is movably inserted with a movable threaded rod 66 penetrating through the other side of the metal mounting plate 65, one end of the movable threaded rod 66 is fixed with a rubber handle 67, the outer side of the movable threaded rod 66 is threadedly connected with two positioning nuts 68, the position of the movable threaded rod 66 is limited through the two positioning nuts 68, the top of the top supporting sleeve 63 is fixed with an arc-shaped sleeve, one side of the arc-shaped sleeve is attached to the outer side of the cast iron mounting rod 3, a plurality of positioning holes with sizes matched with the movable threaded rod 66 are formed in the inner side of the cast iron mounting rod 3.
[0041] Working principle: through the setting of the lifting winding mechanism 5, when the transformer framework insulation tape is wound, first, the transformer framework sleeve is installed outside the transformer framework anti-skid supporting rod 57, the outer side of the transformer framework anti-skid supporting rod 57 is provided with an anti-skid rubber sleeve, which can ensure that the transformer framework is placed stably, then one end of the insulation tape outside the tape connecting sleeve 61 is wound outside the transformer framework, and the tape winding motor 56 can be started, the output shaft of the tape winding motor 56 drives the transformer framework anti-skid supporting rod 57 and the transformer framework outside the transformer framework anti-skid supporting rod 57 to rotate, thereby conveniently completing the transformer framework insulation tape winding, at this time, the fixed mounting block 4 can also be started, the output shaft of the fixed mounting block 4 drives the metal wheel 52 to rotate, so that the metal wheel 52 pushes the movable lifting plate 55 to move vertically outside the supporting guide rod 53, at the same time, the transformer framework anti-skid supporting rod 57 and the transformer framework can also be moved vertically, which ensures that the transformer framework insulation tape winding is more uniform, reduces the misalignment, and reduces the manual operation in the insulation tape winding process; the device is provided with the tape connecting mechanism 6, the tape connecting sleeve 61 and the bottom supporting sleeve 62 are movably sleeved outside the cast iron mounting rod 3, after the tape connecting sleeve 61 is placed at a suitable height, the movable threaded rod 66 can be moved, one end of the movable threaded rod 66 is movably inserted into the corresponding positioning hole of the cast iron mounting rod 3, and the two positioning nuts 68 outside the movable threaded rod 66 can be rotated, so that the positioning nuts 68 are tightly attached to the outer side of the metal mounting plate 65, the position of the movable threaded rod 66 is fixed conveniently, the height of the tape connecting sleeve 61 is easily adjusted and locked, the height of the tape connecting sleeve 61 is adjusted to meet the needs of the transformer framework insulation tape winding, which is conducive to the transformer framework insulation tape winding.
[0042] It should be explained finally: above only is the preferred embodiment of the utility model and is not used for limiting the utility model, although the utility model has been explained in detail with reference to foregoing embodiment, for the skilled person in the art, it still can modify the technical scheme recorded in foregoing each embodiment or make equivalent replacement to part technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principle of the utility model should be contained in the protection scope of the utility model.
Claims
1. A transformer core insulation tape winding apparatus comprising a fixed mounting plate (1), characterised in that: The top of the fixed mounting plate (1) is fixedly provided with a fixed connecting hole (2), the top of the fixed connecting hole (2) is provided with a cast iron mounting rod (3), the top of the fixed mounting plate (1) is fixedly provided with a fixed mounting block (4), the top of the fixed mounting plate (1) is provided with a lifting winding mechanism (5), and the outer side of the cast iron mounting rod (3) is provided with a tape connecting mechanism (6). The lifting winding mechanism (5) comprises a DC servo motor (51), the output shaft of the DC servo motor (51) is fixedly provided with a metal wheel (52), the top of the fixed mounting plate (1) is fixedly provided with a supporting guide rod (53), the outer side of the supporting guide rod (53) is fixedly provided with a supporting fixed block (54), and the outer side of the supporting guide rod (53) is movably sleeved with a movable lifting plate (55).
2. The transformer core insulation tape winding apparatus according to claim 1, characterized in that: The bottom of the movable lifting plate (55) is fixedly provided with a tape winding motor (56), and the output shaft of the tape winding motor (56) is fixedly provided with a transformer skeleton anti-skid supporting rod (57).
3. A transformer core insulation tape winding apparatus according to claim 2, characterized in that: The outer side of the transformer skeleton anti-skid supporting rod (57) is provided with an anti-skid rubber sleeve, and the supporting guide rod (53) and the fixed mounting plate (1) are fixedly connected.
4. The transformer core insulation tape winding apparatus according to claim 1, wherein: The inside of the movable lifting plate (55) is provided with a through hole, and the size of the through hole is matched with the size of the supporting guide rod (53).
5. A transformer core insulation tape winding apparatus according to claim 4, characterized in that: The inside of the movable lifting plate (55) is provided with a through hole, and the size of the through hole is matched with the size of the transformer skeleton anti-skid supporting rod (57).
6. The transformer core insulation tape winding apparatus according to claim 1, wherein: The tape connecting mechanism (6) comprises a tape connecting sleeve (61), the bottom of the tape connecting sleeve (61) is fixedly provided with a bottom supporting sleeve (62), the top of the tape connecting sleeve (61) is fixedly provided with a top supporting sleeve (63), one side of the top supporting sleeve (63) is fixedly provided with a metal mounting block (64), and the top of the metal mounting block (64) is provided with a metal mounting plate (65).
7. A transformer core insulation tape winding apparatus according to claim 6, characterized in that: One side of the metal mounting plate (65) is movably inserted with a movable threaded rod (66) penetrating through the other side, one end of the movable threaded rod (66) is fixedly provided with a rubber handle (67), and the outer side of the movable threaded rod (66) is threadedly connected with two positioning nuts (68).
8. The transformer core insulation tape winding apparatus according to claim 7, wherein: The top of the top supporting sleeve (63) is fixedly provided with an arc-shaped sleeve, one side of the arc-shaped sleeve is attached to the outer side of the cast iron mounting rod (3), and the inside of the cast iron mounting rod (3) is provided with a plurality of positioning holes matched with the size of the movable threaded rod (66).