Insulator production spraying device

Abstract

The utility model discloses an insulator production spraying device which comprises a device main body, a supporting frame is fixed on the lower side of the device main body, an air filter is installed on the upper side of the device main body, a protective door is installed on the front side of the device main body, a fixing base is fixed in the device main body, an installation plate is installed on the fixing base, and the protective door is installed on the installation plate. A motor is mounted on the lower side of the middle position of the mounting plate, a rotating seat is fixed to the output end of the motor, and a supporting disc is connected to the rotating seat in an embedded mode. According to the spraying device for insulator production, the sliding seat capable of moving up and down is arranged on the supporting rod, the movable rod capable of moving left and right is arranged on the sliding seat, and the spraying nozzle capable of rotating up and down is arranged on the movable rod, so that the spraying work can be adjusted up and down, left and right and the spraying angle; therefore, the device can be conveniently applied to insulators with different sizes and structural styles, the working applicability of the device is greatly improved, and the use value of the device is highlighted.

Description

Technical Field

[0001] This utility model relates to the technical field of insulator production equipment, specifically an insulator production spraying device. Background Technology

[0002] Insulators are special insulating components mainly used in overhead transmission lines, playing a vital role in supporting conductors and preventing current from returning to ground. They not only increase creepage distance but also ensure the stable operation of the line.

[0003] During the insulator manufacturing process, anti-flashover coatings are typically sprayed onto the insulator surface to give it excellent rust prevention and durability, as well as resistance to aging, damp heat, and temperature changes. Current production processes involve manual painting, which is complex and inconvenient, results in uneven coating, low efficiency, and lacks the capability to coat porcelain insulators of varying lengths.

[0004] Therefore, we propose an insulator production spraying device to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide an insulator production spraying device to solve the problems of low efficiency, uneven spraying, and poor applicability of the current insulator spraying process mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an insulator production spraying device, comprising a device body, a support frame fixed to the lower side of the device body, an air filter installed on the upper side of the device body, a protective door installed on the front side of the device body, a fixed seat fixed inside the device body, an mounting plate installed on the fixed seat, a motor installed on the lower side of the middle position of the mounting plate, a rotating seat fixed to the output end of the motor, a support plate embedded in the rotating seat, a support rod fixed to the mounting plate, a sliding seat installed on the support rod, a movable rod installed on the sliding seat, a movable opening opened on the device body, a movable rod connected inside the movable opening, and a spray nozzle movably installed on the end of the movable rod.

[0007] Preferably, the protective door is made of transparent PVC material.

[0008] Preferably, the mounting plate is fixedly connected to the fixing seat at both ends by bolts, and the mounting plate is suspended in the device body by the fixing seat.

[0009] Preferably, the rotating seat is located inside the mounting plate, and the upper side of the rotating seat is flush with the upper side of the mounting plate, and the rotating seat forms a rotating structure inside the mounting plate by means of a motor.

[0010] Preferably, the rotating seat has a square groove structure at the center of its upper side, and the support plate has a square protrusion structure at the center of its lower side, with the support plate and the rotating seat being embedded in each other.

[0011] Preferably, the support rod is connected to the sliding seat through the support rod, and the movable rod is connected to the support rod and the sliding seat through the support rod. The sliding seat is fixed in position to the movable rod and the support rod by a first fixing bolt and a second fixing bolt, respectively.

[0012] Preferably, the spray nozzle forms an up-and-down rotating structure at the end of the movable rod, and the position of the spray nozzle on the movable rod is fixed by a fastening nut. The spray nozzle is connected to a spraying pipe, and the spraying pipe passes through the movable rod and connects to the outside of the main body of the device.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) The insulator production spraying device is equipped with a sliding seat that can move up and down on the support rod, and a movable rod that can move left and right on the sliding seat. At the same time, a spray nozzle that can rotate up and down is provided on the movable rod. This allows the spraying work to be adjusted up, down, left and right as well as the spraying angle, so that the device can be used for insulators of different sizes and structural styles, greatly improving the applicability of the device and highlighting the use value of the device.

[0015] (2) The insulator production spraying device is equipped with a motor, a rotating seat and a support plate on the mounting plate, which can realize the rotation of the insulator through the support plate. This ensures both the uniformity of the spraying and the high efficiency of the spraying work. At the same time, the rotating seat and the support plate are connected by a direct plug-in connection, which facilitates the quick disassembly of the support plate. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the mounting plate and support rod structure of this utility model;

[0018] Figure 3 This is a cross-sectional view of the mounting plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the spray nozzle structure of this utility model;

[0020] Figure 5 This is a cross-sectional view of the sliding seat of this utility model.

[0021] In the diagram: 1. Main body of the device; 2. Support frame; 3. Air filter; 4. Protective door; 5. Fixed seat; 6. Mounting plate; 7. Movable port; 8. Movable rod; 9. Spraying pipe; 10. Motor; 11. Support plate; 12. Support rod; 13. Sliding seat; 14. First fixing bolt; 15. Second fixing bolt; 16. Spray nozzle; 17. Rotating seat; 18. Fastening nut. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 This utility model provides a technical solution: an insulator production spraying device, including a device body 1, a support frame 2 fixed on the lower side of the device body 1, an air filter 3 installed on the upper side of the device body 1, a protective door 4 installed on the front side of the device body 1, the protective door 4 being made of transparent PVC material, which allows for easy observation of the working conditions inside the device body 1 while ensuring normal protection, and a fixing seat 5 fixed inside the device body 1, on which an mounting plate 6 is installed.

[0024] Furthermore, the two ends of the mounting plate 6 are fixedly connected to the fixing seat 5 by bolts, which facilitates the disassembly and assembly of the mounting plate 6. The mounting plate 6 is suspended in the device body 1 through the fixing seat 5, which makes it convenient to keep the insulator in a suspended support state through the mounting plate 6, thereby facilitating the spraying work and cleaning the residual spray paint in the device body 1.

[0025] A motor 10 is installed on the lower side of the middle position of the mounting plate 6. A rotating seat 17 is fixed on the output end of the motor 10, and a support plate 11 is embedded in the rotating seat 17.

[0026] Furthermore, the rotating seat 17 is located inside the mounting plate 6, and the upper side of the rotating seat 17 is flush with the upper side of the mounting plate 6. The rotating seat 17 forms a rotating structure inside the mounting plate 6 through the motor 10, which ensures the stable rotational operation of the rotating seat 17.

[0027] Furthermore, the upper center of the rotating seat 17 is provided with a square groove structure, and the lower center of the support plate 11 is provided with a square protrusion structure. The support plate 11 and the rotating seat 17 are embedded in each other, which not only facilitates the disassembly and assembly of the support plate 11 and the rotating seat 17, but also ensures the stability of the connection between the support plate 11 and the rotating seat 17.

[0028] A support rod 12 is fixed on the mounting plate 6, a sliding seat 13 is mounted on the support rod 12, and a movable rod 8 is mounted on the sliding seat 13.

[0029] Furthermore, the support rod 12 is connected to the sliding seat 13 through the rod, and the movable rod 8 is connected to the support rod 12 and the sliding seat 13 through the rod. The sliding seat 13 is fixed to the position of the movable rod 8 and the support rod 12 by the first fixing bolt 14 and the second fixing bolt 15, respectively, so as to facilitate the position adjustment of the movable rod 8 in the up, down, left and right directions, making it suitable for spraying insulators of different sizes, and also ensuring the stability of the working state of the movable rod 8.

[0030] The main body 1 of the device has a movable opening 7, and a movable rod 8 is connected inside the movable opening 7. A spray nozzle 16 is movably installed on the end of the movable rod 8.

[0031] Furthermore, the spray nozzle 16 forms an up-and-down rotating structure at the end of the movable rod 8, allowing the spray nozzle 16 to perform spraying work at different angles. The position of the spray nozzle 16 on the movable rod 8 is fixed by the fastening nut 18, ensuring the stable working state of the spray nozzle 16 and facilitating the adjustment of the spray nozzle 16. The spray nozzle 16 is connected to the spraying pipe 9, which passes through the movable rod 8 and connects to the paint pump on the outside of the main body 1, ensuring the normal operation of the spraying work. The spraying pipe 9 can be protected by the movable rod 8 to ensure the normal operation of the paint feeding work.

[0032] Working principle: When using this insulator production spraying device, first open the protective door 4 on the main body 1 of the device, place the insulator on the support plate 11 on the mounting plate 6, and then adjust the working position of the spray nozzle 16 according to the external dimensions of the insulator.

[0033] First, based on the external dimensions of the insulator, multiple sliding seats 13 are installed on the support rod 12. Each sliding seat 13 is equipped with a movable rod 8 and a spray nozzle 16. The vertical position of the spray nozzle 16 is adjusted by adjusting the position of the sliding seat 13 on the support rod 12. The horizontal position of the spray nozzle 16 is adjusted by adjusting the position of the movable rod 8 on the sliding seat 13. At the same time, the working angle of the spray nozzle 16 can also be rotated vertically to adapt to different working requirements.

[0034] After the working position of the spray nozzle 16 is adjusted, the motor 10 is started. The motor 10 drives the support plate 11 to rotate through the rotating seat 17, so that the insulator on the support plate 11 is in a rotating state. In this way, the spray nozzle 16 can evenly and efficiently spray the insulator.

[0035] After the spraying work is completed, the insulator can be removed directly through the support plate 11 to ensure the safety of the insulator after the spraying work.

[0036] The above describes the working process of the device, and all content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An insulator production spraying device comprising a device body (1), characterized in that: The lower side of the device body (1) is fixed with a support frame (2), the upper side of the device body (1) is installed with an air filter (3), the front side of the device body (1) is installed with a protective door (4), the inside of the device body (1) is fixed with a fixed seat (5), and the fixed seat (5) is installed with a mounting plate (6); The middle position of the mounting plate (6) is installed with a motor (10) on the lower side, the output end of the motor (10) is fixed with a rotating seat (17), and the rotating seat (17) is embeddedly connected with a support disc (11); The mounting plate (6) is fixed with a support rod (12), the support rod (12) is installed with a sliding seat (13), and the sliding seat (13) is installed with a movable rod (8); The device body (1) is provided with a movable opening (7), the movable opening (7) is connected with a movable rod (8), and the end of the movable rod (8) is movably installed with a spraying nozzle (16).

2. The production spraying device for an insulator according to claim 1, characterized by: The protective door (4) is made of transparent PVC material.

3. The production spraying device for an insulator according to claim 1, characterized by: Both ends of the mounting plate (6) are fixedly connected with the fixed seat (5) through bolts, and the mounting plate (6) is suspended in the device body (1) through the fixed seat (5).

4. The production spraying device for an insulator according to claim 1, characterized by: The rotating seat (17) is located in the mounting plate (6), and the upper side of the rotating seat (17) is flush with the upper side of the mounting plate (6), and the rotating seat (17) constitutes a rotating structure in the mounting plate (6) through the motor (10).

5. A spraying device for the production of insulators according to claim 4, characterized in that: The upper side of the rotating seat (17) is provided with a square groove structure, the lower side of the support disc (11) is provided with a square protruding block structure, and the support disc (11) and the rotating seat (17) are embeddedly connected.

6. The production spraying device for an insulator according to claim 1, wherein: The support rod (12) is connected with the sliding seat (13) in a penetrating manner, the movable rod (8) is connected with the support rod (12) and the sliding seat (13) in a penetrating manner, and the sliding seat (13) and the movable rod (8) and the support rod (12) are respectively fixed in position by the first fixing bolt (14) and the second fixing bolt (15).

7. The production spraying device for an insulator according to claim 1, wherein: The spraying nozzle (16) constitutes an up-down rotating structure at the end of the movable rod (8), and the position of the spraying nozzle (16) on the movable rod (8) is fixed by a fastening nut (18), the spraying nozzle (16) is connected with a spraying pipeline (9), and the spraying pipeline (9) penetrates into the movable rod (8) and is connected with the outside of the device body (1).

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