Automatic uncovering detection equipment structure for processing camera lens module

Abstract

The utility model discloses an automatic uncovering detection equipment structure for camera lens module processing, which comprises a detection equipment main body composed of an automatic feeding and discharging mechanism and a U-shaped station assembly, the U-shaped station assembly comprises a detection station and a detection camera, the other side of the detection camera is provided with a first material conveying track and a second material conveying track, and the first material conveying track and the second material conveying track are arranged on the detection equipment main body. The tail portion of the second material conveying rail and the tail portion of the first material conveying rail are provided with material transferring manipulators used for transferring materials, one end of the second material conveying rail is provided with a material distributing station, one side of the material distributing station is provided with an uncovering station, and a waste inlet is formed in the periphery of the uncovering station. A frame is arranged in the first lifting guide rail and the second lifting guide rail, and a material taking head is arranged above the first lifting guide rail and the second lifting guide rail. According to the utility model, the problems of low automation degree, large occupied space and inconvenience in management and maintenance of camera detection equipment in the prior art are solved.

Description

Technical Field

[0001] This utility model relates to the field of processing and inspection, and in particular to an automatic cover opening and inspection device structure for processing camera lens modules. Background Technology

[0002] As high-precision modules in optical systems, camera modules typically require inspection (such as visual inspection) during processing. However, for modules packaged in full boxes, manual opening of the lid and removal of waste materials (lids) are necessary before inspection. Repeating these actions multiple times often leads to fatigue and reduced overall efficiency. Furthermore, current inspection equipment uses single-threaded workstations, often arranged in a linear layout, resulting in a large production line span, which not only occupies a lot of space but also makes the equipment difficult to manage and maintain.

[0003] In view of this, this technical solution proposes an automatic opening and inspection equipment structure for camera lens module processing. It adopts a "U"-shaped workstation layout structure, which occupies little space and has a multi-axial material transfer and inspection mechanism, which improves the material inspection efficiency. It also has an automatic opening and waste discharge action structure. After one loading (piling) of materials, automatic material transfer and inspection can be carried out without manual supervision, which improves the overall processing efficiency and saves labor. Utility Model Content

[0004] The present invention aims to at least partially solve one of the technical problems in the related technologies. Therefore, the main objective of this invention is to provide an automatic opening and inspection device structure for camera lens module processing, aiming to solve the problems of low automation, large space occupation, and difficulty in management and maintenance of existing camera inspection devices.

[0005] To achieve the above objectives, this utility model provides an automatic opening and inspection equipment structure for camera lens module processing, comprising an inspection equipment body consisting of an automatic loading and unloading mechanism and a U-shaped workstation assembly.

[0006] The U-shaped workstation assembly includes a detection station and a detection camera located on one side of the detection station. A first material conveying track is located on the other side of the detection camera. A second material conveying track is located parallel to the first material conveying track. A material transfer robot is located at the tail end of both the second and first material conveying tracks for transferring materials. A material distribution station is located at one end of the second material conveying track near the detection camera. A cover-opening station is located on one side of the material distribution station near the detection station. A waste inlet is located around the cover-opening station.

[0007] The automatic loading and unloading mechanism includes a first lifting guide rail and a second lifting guide rail respectively arranged corresponding to the waste inlet and the side of the detection station. The first lifting guide rail and the second lifting guide rail are provided with a frame for fixing the material tray. The first lifting guide rail and the second lifting guide rail are provided with a material picking head above the first lifting guide rail and the second lifting guide rail for picking up materials by moving back and forth on the top of each guide rail.

[0008] As a further embodiment of this utility model, the bottom of both the first and second lifting guide rails is provided with start / stop control motors for controlling the lifting distance and descent of each guide rail.

[0009] As a further embodiment of this utility model, the bottom of the waste inlet is connected to the waste discharge channel, and the bottom of the waste discharge channel is connected to a waste box.

[0010] As a further embodiment of this utility model, the material handling head is connected to a multi-axis material transfer mechanism. The multi-axis material transfer mechanism includes a lifting cylinder connected to the top of the material handling head. A first X-axis is provided on one side of the lifting cylinder, and a second X-axis is slidably provided on the first X-axis. The second X-axis extends to the vertical side of the first X-axis and is connected to the lifting cylinder.

[0011] As a further improvement of this utility model, the material handling head is a pneumatic gripper structure.

[0012] As a further embodiment of this utility model, the material sorting station is composed of two movable carrier plates that are respectively connected to the inlet ends of the first material conveying track and the second material conveying track.

[0013] The beneficial effects of this utility model are as follows:

[0014] This utility model proposes an automatic cap-opening inspection device structure for camera lens module processing. Through the coordination of a U-shaped workstation component and an automatic loading / unloading mechanism (and a multi-axis material transfer mechanism), it achieves automated actions for material handling, cap opening, inspection, waste removal, and unloading, reducing manual intervention and improving overall inspection and processing efficiency. Furthermore, the U-shaped workstation structure allows the entire inspection and material transfer station to be integrated into a small-volume device, reducing space occupation and facilitating assembly and management. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the technical solutions of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of the testing equipment in this utility model.

[0017] Figure 2 This is a schematic diagram of the overall structure of the U-shaped workstation component in this utility model.

[0018] Figure 3 This is a schematic diagram showing the automatic loading and unloading mechanism, waste discharge channel, and waste box setup of this utility model.

[0019] Figure 4 This is a schematic diagram showing the configuration of each component of the automatic loading and unloading mechanism in this utility model.

[0020] Figure 5 This is a schematic diagram showing the configuration of each component of the multi-axis material transfer mechanism in this utility model.

[0021] Figure 6 This is a schematic diagram showing the configuration of each component of the U-shaped workstation assembly in this utility model.

[0022] [Explanation of Markings on Main Components / Assemblies]

[0023] label name label name 1 Main body of the testing equipment 261 Waste Discharge Channel 2 U-shaped workstation assembly 262 Waste box 20 Inspection station 200 Automatic loading and unloading mechanism 21 Inspection camera 2002 Second lifting guide rail 22 First material conveying track 2003 Start-stop control motor 23 Second material conveying track 2004 Feed head 24 Material transfer robot 201 Multi-axis material transfer mechanism 25 Material sorting station 2010 Lifting cylinder 26 Uncovering work station 2011 First X-axis 260 Waste inlet 2012 Second X-axis Detailed Implementation

[0024] as follows:

[0025] Please see the appendix Figure 1-6 ,

[0026] The main structure includes the main body 1 of the testing equipment, which consists of an automatic loading and unloading mechanism 200 and a U-shaped workstation assembly 2.

[0027] The U-shaped station assembly 2 includes a detection station 20 and a detection camera 21 located on one side of the detection station 20. A first material conveying track 22 is provided on the other side of the detection camera 21. A second material conveying track 23 is provided on one side parallel to the first material conveying track 22. A material transfer robot 24 for transferring materials is provided at the tail of the second material conveying track 23 and the first material conveying track 22. A material distribution station 25 is provided at one end of the second material conveying track 23 near the detection camera 21. A cover-opening station 26 is provided on one side of the material distribution station 25 near the detection station 20. A waste inlet 260 is provided around the cover-opening station 26. The automatic loading and unloading mechanism 200 includes a first lifting guide rail and a second lifting guide rail 2002 respectively provided corresponding to the waste inlet 260 and one side of the detection station 20. A frame for fixing the material tray is provided in the first lifting guide rail and the second lifting guide rail 2002. A material picking head 2004 for picking up materials by moving back and forth on the top of each guide rail is provided above the first lifting guide rail and the second lifting guide rail 2002.

[0028] The working principle is as follows:

[0029] During operation, multiple trays containing camera modules are manually (or automatically) filled into the second lifting guide rail 2002. When the second lifting guide rail 2002 moves upward, it lifts individual materials (the start / stop control motor 2003 can be set to lift a single tray at a time). At this time, the material picking head 2004 on one side moves above the material and moves it to the cap-opening station 26 on the U-shaped station component 2 for cap opening (the material picking head 2004 is equipped with a cap-opening robot). The removed cap... The shell falls into the waste inlet 260 around the cap-opening station 26. The material with the cap removed flows to the inspection station 20 on one side via a robotic arm. After inspection at the inspection station 20, the material is sent to the inspection camera 21 on one side for inspection, and then flows to the material sorting station 25 on one side for sorting, separating OK and NG materials. OK materials continue to flow through the first conveying track 22 and the second conveying track 23 via the material transfer robotic arm 24 to be placed on the first lifting guide rail, while NG materials are discharged behind the first conveying track 22. This solution adopts a U-shaped station layout and sets up intermediate material sorting, cap opening and waste discharge, which further saves equipment space while realizing highly automated inspection and processing operations.

[0030] In a preferred embodiment of this utility model, the bottom of both the first lifting guide rail and the second lifting guide rail 2002 is provided with a start / stop control motor 2003 for controlling the lifting distance and descent of each guide rail.

[0031] The 2003 start / stop control motor can lift a single pallet of logistics or multiple pallets of materials in a single operation.

[0032] In a preferred embodiment of this utility model, the bottom of the waste inlet 260 is connected to the waste discharge channel 261, and the bottom of the waste discharge channel 261 is connected to a waste box 262.

[0033] After the cover is opened, the waste flows through the waste inlet 260 to the waste discharge channel 261 (the waste discharge channel 261 is set at a downward angle), and then falls into the waste box 262 set at the end of the waste discharge channel 261.

[0034] In a preferred embodiment of this utility model, the material handling head 2004 is connected to the multi-axis material transfer mechanism 201. The multi-axis material transfer mechanism 201 includes a lifting cylinder 2010 connected to the top of the material handling head 2004. A first X-axis 2011 is provided on one side of the lifting cylinder 2010. A second X-axis 2012 is slidably provided on the first X-axis 2011. The second X-axis 2012 extends to the vertical side of the first X-axis 2011 and is connected to the lifting cylinder 2010.

[0035] The multi-axis material transfer mechanism 201 is used to realize the lifting and lowering of the material pick-up head 2004 in the Y-axis and various movements in the X-axis.

[0036] In a preferred embodiment of this utility model, the material handling head 2004 is a pneumatic gripper structure.

[0037] The pneumatic gripper facilitates the gripping (switching) of different materials with varying force and ensures a smooth material transfer process.

[0038] In a preferred embodiment of this utility model, the material sorting station 25 is composed of two movable carrier plates that are respectively connected to the inlet ends of the first material conveying track 22 and the second material conveying track 23.

[0039] The material sorting station 25 mainly consists of two separate movable plates, each equipped with a motor, to achieve alternating material sorting actions.

[0040] The above are merely preferred embodiments of the present utility model and do not limit the patent scope of the present utility model. Any equivalent structural transformations made using the contents of the present utility model specification and drawings under the concept of the present utility model, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. An automatic cover opening detection device structure for camera lens module processing, characterized in that, Comprising The detection equipment main body is composed of an automatic feeding and discharging mechanism and a U-shaped work station assembly, The U-shaped work station assembly comprises a detection work station and a detection camera located on one side of the detection work station, a first material conveying track is arranged on the other side of the detection camera, a second material conveying track is arranged in parallel on one side of the first material conveying track, a material transferring manipulator is arranged at the tail of the first material conveying track and the second material conveying track, a material distributing work station is arranged at one end of the second material conveying track close to the detection camera, a cover uncovering work station is arranged on one side of the material distributing work station close to the detection work station, and a waste material inlet is arranged around the cover uncovering work station, The automatic feeding and discharging mechanism comprises a first lifting guide rail and a second lifting guide rail arranged correspondingly at the waste material inlet and one side of the detection work station respectively, a frame for fixing a material tray is arranged in the first lifting guide rail and the second lifting guide rail, and a material taking head for moving back and forth on the top of each guide rail to take material is arranged above the first lifting guide rail and the second lifting guide rail.

2. The automatic uncovering detection equipment structure for camera lens module processing according to claim 1, characterized in that, A start-stop control motor for controlling the lifting distance of each guide rail is arranged at the bottom of the first lifting guide rail and the second lifting guide rail. 3.The automatic uncovering detection equipment structure for camera lens module processing according to claim 1, wherein, The bottom of the waste material inlet is communicated with a waste material discharging channel, and the bottom of the waste material discharging channel is communicated with a waste material box.

4. The automatic uncovering detection equipment structure for camera lens module processing according to claim 1, characterized in that, The material taking head is connected with a multi-axis material transferring mechanism, the multi-axis material transferring mechanism comprises a lifting cylinder connected with the top of the material taking head, a first X-axis is arranged on one side of the lifting cylinder, a second X-axis is slidably arranged on the first X-axis, the second X-axis extends to the vertical side of the first X-axis and is connected with the lifting cylinder.

5. The automatic uncovering detection equipment structure for camera lens module processing of claim 1, wherein, The material taking head is a pneumatic gripper material grabbing structure.

6. The automatic uncovering detection equipment structure for camera lens module processing of claim 1, wherein, The material distributing work station is composed of two movable carrier plates which are respectively connected with the material inlet ends of the first material conveying track and the second material conveying track.

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