Turning and throwing device for manure fermentation composting

Abstract

The utility model discloses a turning device for manure fermentation composting, which belongs to the technical field of manure fermentation and comprises a composting tank, a track is laid at the bottom of the composting tank along the length direction of the composting tank, a base is slidably connected onto the track, and a reciprocating traction mechanism for driving the base to move is arranged between the composting tank and the base. A turning shaft arranged in the width direction of the composting tank is rotationally connected to the base, a turning rod is mounted on the surface of the turning shaft, and a driving mechanism for driving the turning shaft to rotate is fixed to the base. According to the utility model, the base provided with the turning shaft and the driving mechanism of the turning shaft is connected in the composting groove in a sliding manner, and the reciprocating traction mechanism arranged on the composting groove is used for driving the base to reciprocate in the composting groove, so that the turning shaft with the turning rod can rotate and reciprocate along the length direction of the composting groove at the same time; therefore, the manure in the composting tank is turned and thrown. Compared with the prior art, the device has the advantages of being simple in structure and easy to manufacture and operate.

Description

Technical Field

[0001] This utility model relates to the field of fecal treatment technology, and in particular to a turning and composting device for fecal fermentation. Background Technology

[0002] Manure, such as cow dung organic fertilizer, contains a large number of beneficial substances. It can not only provide comprehensive nutrition for crops, but also has a long-lasting effect. It can increase and renew soil organic matter, promote the reproduction of microorganisms, and improve the physical and chemical properties and biological activity of the soil. It is a major nutrient for green food production.

[0003] The manure fermentation process mainly includes fermentation, crushing, granulation, drying, and cooling. During fermentation, cow manure is typically mixed with auxiliary materials, the C / N ratio and moisture content are adjusted, EM (Effective Microorganisms) solution is added and thoroughly mixed, and then composting begins. During composting, an oxygen-deficient state can easily occur inside the compost pile, leading to anaerobic fermentation and the production of large amounts of organic acids, nitrogen oxides, and other malodorous gases, causing serious pollution and harm to the surrounding environment. Therefore, it is necessary to turn the manure during the fermentation and composting process.

[0004] In the prior art, a compost turner is usually used to turn the manure. The compost turner has a structure similar to a traveling vehicle, with the main moving body arranged at a high position. It includes a large traveling vehicle and a small traveling vehicle. The turning mechanism is installed on the small traveling vehicle. The manure in the fermentation tank is turned by the cooperation of the large traveling vehicle and the small traveling vehicle. For example, a wheeled compost turner for composting fermentation is disclosed in Chinese utility model patent with announcement number CN215365535U.

[0005] However, the structure of the tumbling device disclosed in the patent is relatively complex, resulting in high construction and usage costs. Summary of the Invention

[0006] In view of the problem that the structure of existing turning devices is complex, resulting in high construction and use costs, the purpose of this utility model is to provide a turning device for manure fermentation and composting, so as to at least partially solve the above problems.

[0007] To achieve the above objectives, the technical solution of this utility model is as follows:

[0008] A turning and composting device for manure fermentation includes a composting trough, a track laid along the length of the bottom of the trough, a base slidably connected to the track, a reciprocating traction mechanism for driving the base to move between the composting trough and the base, a turning and composting shaft arranged along the width of the composting trough rotatably connected to the base, a turning and composting rod installed on the surface of the turning and composting shaft, and a drive mechanism for driving the turning and composting shaft to rotate fixed on the base.

[0009] In some preferred embodiments, the reciprocating traction mechanism includes rotating bodies rotatably connected to both ends of the compost trough along its length, a transmission component wound between the two rotating bodies, and a traction motor fixed at one end of the compost trough along its length and connected to the rotating bodies; the base is fixedly connected to the transmission component.

[0010] In some preferred embodiments, the track is arranged in the middle of the composting trough, and there are two turning shafts, both of which are cantilevered and mounted on the base.

[0011] In some preferred embodiments, the drive mechanism includes a motor and a reducer, the motor being connected to the input shaft of the reducer; the reducer includes two parallel output shafts, the two turning shafts being mechanically connected to the two output shafts of the reducer respectively, or a single output shaft of the reducer being mechanically connected to an intermediate shaft rotatably connected to the base, and both turning shafts being mechanically connected to the intermediate shaft.

[0012] In some preferred embodiments, the turning rod has an air outlet channel arranged along its length, and the surface of the turning rod has a plurality of air outlets that are all connected to the air outlet channel; the turning shaft has an air passage, the turning rod and the turning shaft are detachably and fixedly connected, and the turning shaft has corresponding air holes for connecting the turning rod with the air passage; the base is equipped with a rotary joint for supplying air to the turning shaft.

[0013] In some preferred embodiments, the base of the casting rod is provided with a fixing plate that is adapted to the surface of the casting shaft, and the fixing plate is fixedly connected to the casting shaft by screws.

[0014] In some preferred embodiments, a one-way valve is fixed in each of the air holes on the turning shaft.

[0015] In some preferred embodiments, both ends of the base in the direction of movement are provided with sharp corners that facilitate the separation of feces.

[0016] In some preferred embodiments, a roller is also included, with the roller coaxially fixed to the outer side of each of the turning shafts, the turning rod being detachably fixed to the surface of the roller, and the interior of the roller being provided with an air supply pipe for connecting the turning rod and the turning shaft.

[0017] In some preferred embodiments, the base has a chamber for mounting the drive mechanism, the chamber being closed by a removable and fixed cover, on which a conduit communicating with the chamber is fixed.

[0018] The beneficial effects of this utility model using the above technical solution are as follows: In this utility model, the base equipped with the turning shaft and its driving mechanism is slidably connected in the composting trough. A reciprocating traction mechanism installed on the composting trough drives the base to reciprocate within the trough. This allows the turning shaft, equipped with a turning rod, to reciprocate along the length of the composting trough while rotating, thereby turning the manure in the trough. Compared to existing technologies, this utility model features a simple structure and is easy to manufacture and operate. Attached Figure Description

[0019] Figure 1 This is a top view of Embodiment 1 of the present utility model.

[0020] Figure 2 This is a side view of the present invention.

[0021] Figure 3 This is a cross-sectional schematic diagram of the present invention.

[0022] Figure 4 for Figure 3 Enlarged view of a portion of point A in the middle.

[0023] Figure 5 This is a cross-sectional schematic diagram of embodiment 2 of the utility model.

[0024] In the diagram: 1-composting trough, 2-track, 3-base, 4-traction motor, 5-rotating body, 6-transmission component, 7-turning shaft, 8-cover, 9-conduit, 10-turning motor, 11-reducer, 12-turning rod, 13-rotary joint, 14-fixed plate, 15-one-way valve, 16-drum, 17-gas pipe. Detailed Implementation

[0025] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0026] It should be noted that in the description of this utility model, the terms "upper", "lower", "left", "right", "front", "rear", etc., indicate the orientation or positional relationship based on the description of the structure of this utility model shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] The terms "first" and "second" in this technical solution are merely designations for corresponding structures that are identical or similar, or that perform similar functions. They do not represent an arrangement of the importance of these structures, nor do they imply any ranking, comparison of size, or other meaning.

[0028] Furthermore, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, a connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two structures. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the overall concept and the specific context of the solution.

[0029] Example 1

[0030] A turning and composting device for manure fermentation, such as Figure 1-4 As shown, it includes a composting trough 1, a base 3, a turning shaft 7, and a turning rod 12. This utility model can be used not only for the fermentation process of manure, such as poultry and livestock manure, but also for the harmless treatment of organic waste such as urban sludge, straw, and wet waste.

[0031] The composting trough 1 is used to provide the space required for the fermentation and composting of manure. The composting trough 1 is roughly rectangular in shape. The composting trough 1 is usually a sunken structure dug in the ground, but it can also be a trough-shaped structure set in the ground and made of metal sheet.

[0032] The bottom of the composting trough 1 is provided with a track 2 along its length. For example, the track 2 is located in the middle of the composting trough 1. There are usually two tracks 2 arranged side by side with intervals. The bottom surface of the base 3 is provided with a slider that works with the track 2 to allow the base 3 to move on the track 2. The base 3 is usually partially or fully buried in the manure. Therefore, sharp corners are provided at both ends of the base 3 in the direction of movement to facilitate the separation of manure. Its cross-section is triangular and longitudinally stretched.

[0033] A reciprocating traction mechanism for driving the base 3 is provided between the composting trough 1 and the base 3. This reciprocating traction mechanism includes a traction motor 4, a rotating body 5, and a transmission component 6. The rotating body 5 is, for example, a sprocket, of which two are configured and rotatably connected to both ends of the composting trough 1 along its length. The corresponding transmission component 6 is configured as a chain, which is wound between the two sprockets. The traction motor 4 is fixed at one end of the composting trough 1 along its length, and the traction motor 4 (which is usually also equipped with a reducer) is connected to one of the sprockets. The base 3 is fixedly connected to the chain. Thus, when the traction motor 4 operates, the base 3 can be driven to move in the corresponding direction via the chain. In other preferred embodiments, a synchronous belt pulley can be used instead of a sprocket, and a synchronous belt can be used instead of a chain. In another preferred embodiment, the rotating body 5 can also be configured as a roller, referred to as the driving roller (which is connected to the traction motor 4) and the driven roller, respectively. The corresponding transmission component 6 is a pull rope or cable, both ends of which are fixed on the driving roller. The two ends of the pull rope or cable are wound around the driving roller in opposite directions, and the total winding length is approximately the one-way movement distance of the base 1. Thus, when the traction motor 4 rotates in either direction, it will drive the two ends of the pull rope or cable to unwind and rewind respectively, thereby achieving traction on the base 1 while keeping the pull rope or cable taut.

[0034] The turning shaft 7 is rotatably connected to the base 1 and is arranged along the width direction of the composting trough 1. In this embodiment, there are two turning shafts 7, both of which are cantilevered and installed on two opposite sides of the base 1 in the width direction. It is easy to understand that when the length of the turning shaft 7 is large, edge tracks can also be arranged on both sides (i.e., on the vertical sidewalls) in the width direction of the composting trough 1. Support blocks are slidably connected to these edge tracks, and the tip of the turning shaft 7 is rotatably connected to these support blocks, so that the tip of the turning shaft 7 can be supported.

[0035] The top of the base 1 has a chamber for installing the drive mechanism. The top of the chamber is detachably and fixedly connected to a cover 8 to close it. A conduit 9 communicating with the chamber is fixedly connected to the cover 8 by screws. The conduit 9 is arranged vertically and has a certain height so that its top is not buried.

[0036] The drive mechanism includes a tumbling motor 10 and a reducer 11, both of which are fixedly installed in the chamber of the base 1. The roots of the two corresponding tumbling shafts 7 also extend into the chamber of the base 1 for connection to the drive mechanism. In this embodiment, the input shafts of the tumbling motor 10 and the reducer 11 are connected via a coupling or gear transmission structure. The reducer 11 includes two parallel output shafts located on opposite sides of the reducer 11. These two output shafts typically rotate synchronously in the same direction and are connected to the two tumbling shafts 7 via couplings or gear transmission structures. Alternatively, in other preferred embodiments, the reducer 11 may have only a single output shaft, and the drive mechanism may include an intermediate shaft rotatably connected within the chamber of the base 1. This intermediate shaft is connected to the output shaft of the reducer 11 via a gear transmission structure, and both tumbling shafts 7 are connected to this intermediate shaft via gear transmission structures.

[0037] Several turning rods 12 are fixedly mounted on the surface of the turning shaft 7. The turning rods 12 can be cylindrical, plate-shaped, or a combination of both. Each turning rod 12 has an air outlet channel arranged along its length. This air outlet channel has an opening only at the root end of the turning rod 12 to facilitate air intake. Several air outlets, all connected to this air outlet channel, are opened on the surface of the turning rod 12. An air passage is also formed within the turning shaft 7 along its length. This air passage also has an opening only at the root end of the turning shaft 7 to facilitate air intake. Simultaneously, a rotary joint 13 for supplying air to the turning shaft 7 is installed in the cavity of the base 1. Two rotary joints 13 are fixed together in the cavity of the base 1 by a bracket. Typically, the two rotary joints 13 are connected to the air supply equipment through the same air supply pipe. The air supply equipment can be an air tank (not shown in the figure) installed in the cavity of the base 1. The air tank is connected to the rotary joint 13 through an air supply pipeline, and a valve is installed on the air supply pipeline. Alternatively, the air supply equipment can be an air compressor (not shown in the figure) installed in the cavity of the base 1. The exhaust end of the air compressor is also connected to the rotary joint 13 through an air supply pipeline, and the air inlet end of the air compressor can draw air through the conduit 9.

[0038] When the casting rod 12 is fixedly connected to the casting shaft 7, the air outlet channel on the casting shaft 7 is connected to the air holes opened on the surface of the casting shaft 7. For example, a fixing plate 14 adapted to the surface of the casting shaft 7 is fixed to the root of the casting rod 12. The fixing plate 14 is arc-shaped and can fit tightly against the surface of the casting shaft 7. The fixing plate 14 is installed on the surface of the casting shaft 7 by screws. When the fixing plate 14 is attached to the surface of the casting shaft 7, the root of the casting rod 12 just extends into the air hole on the surface of the casting shaft 7, and the size of the root of the casting rod 12 is also adapted to the air hole on the surface of the casting shaft 7. In this way, the first layer of sealing is achieved through the cooperation between the casting rod 12 and the air hole on the surface of the casting shaft 7. Then, a sealing gasket is set between the fixing plate 14 and the surface of the casting shaft 7 to achieve the second layer of sealing.

[0039] In addition, each air hole on the turning shaft 7 is equipped with a one-way valve 15. For example, the air holes on the turning shaft 7 may be stepped holes with the larger diameter end on the outside. A connecting flange is welded to the outside of the one-way valve 15, and the connecting flange is fixed to the stepped surface of the air hole by screws. By configuring the one-way valve 15, it is possible to effectively prevent feces from flowing back into the turning shaft 7.

[0040] The usage process of the turning and composting device for manure fermentation provided in this embodiment of the invention is as follows:

[0041] In use, the manure is piled in the composting trough 1 for fermentation and composting. When turning is required, the traction motor 4 and the turning motor 10 are started, causing the turning shaft 7 to move with the base 1 while driving the turning rod 11 to rotate, thus turning the manure. In addition, the valve on the air supply line can be opened or the air compressor can be started as needed, so that the turning rod 11 provides air to the manure during rotation, thereby accelerating fermentation.

[0042] Example 2

[0043] In this embodiment, as Figure 5 As shown, it also includes a roller 16. Each turning shaft 7 is coaxially fixed to the outside of the roller 16, and a sealed cavity is formed between the roller 16 and the turning shaft 7. For example, one axial end of the roller 16 is open and fixed to the side wall of the base 1, so that the turning shaft 7 can be completely sealed. The root of the turning rod 12 is fixed to the surface of the roller 16 in the same way as in embodiment 1. The inside of the roller 16 is provided with an air supply pipe 17 for connecting the root of the turning rod 12 to the air hole on the turning shaft 7, which is usually a flexible hose.

[0044] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.

Claims

1. A turning device for feces fermentation composting, characterized by: The composting tank is provided with a track laid along the length direction of the tank bottom, a base connected with the track by sliding, a reciprocating traction mechanism arranged between the composting tank and the base for driving the base to move, a rotating shaft arranged along the width direction of the composting tank and connected with the base by rotation, and a driving mechanism fixed on the base for driving the rotating shaft to rotate.

2. The turning device for fermentation composting of excrements according to claim 1, characterized in that: The reciprocating traction mechanism comprises rotating bodies connected with the two ends of the composting tank by rotation respectively, a transmission member wound between the two rotating bodies, and a traction motor fixed at one end of the composting tank and connected with the rotating bodies.

3. The turning device for fermentation composting of excrements according to claim 1, characterized in that: The track is arranged at the middle position of the composting tank, and the rotating shafts are both cantilevered on the base.

4. A turning device for fermentation composting of excrements according to claim 3, characterized in that: The driving mechanism comprises a motor and a speed reducer, the motor is connected with the input shaft of the speed reducer, the speed reducer comprises two parallel output shafts, the two rotating shafts are mechanically connected with the two output shafts of the speed reducer respectively, or a single output shaft of the speed reducer is mechanically connected with an intermediate shaft connected with the base by rotation, and the two rotating shafts are mechanically connected with the intermediate shaft.

5. The turning device for fermentation composting of excrements according to claim 3, characterized in that: The rotating shaft is provided with an air outlet channel arranged along the length direction of the rotating shaft, the surface of the rotating shaft is provided with a plurality of air outlets connected with the air outlet channel, the rotating shaft is provided with an air passage, the rotating shaft and the rotating shaft are detachably fixed, and the rotating shaft is provided with an air hole for connecting the rotating shaft and the air passage.

6. A turning device for fermentation composting of excrements according to claim 5, characterized in that: The root of the rotating shaft is provided with a fixing piece matched with the surface of the rotating shaft, and the fixing piece is fixed with the rotating shaft by screws.

7. A turning device for fermentation composting of excrements according to claim 5, characterized in that: Each air hole of the rotating shaft is fixed with a one-way valve.

8. The turning device for fermentation composting of excrements according to claim 5, characterized in that: The two ends of the base in the moving direction are provided with sharp corners for separating feces.

9. The turning device for fermentation composting of excrements according to claim 5, characterized in that: The outer side of each rotating shaft is coaxially fixed with a roller, the rotating shaft is detachably fixed on the surface of the roller, and the inside of the roller is provided with a gas conveying pipe for connecting the rotating shaft and the rotating shaft.

10. The turning device for fermentation composting of excrements according to claim 1, characterized in that: The inside of the base is provided with a cavity for installing the driving mechanism, the cavity is closed by a detachable cover, and the cover is fixed with a wire pipe connected with the cavity.

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