Dry net spraying and cleaning device
By coordinating the support beam, transmission chain, chain drive unit, and sensor assembly, the reciprocating spraying of the dry wire spraying unit is realized, solving the problem of poor cleaning effect of fixed spray heads, improving the cleaning effect of the dry wire and the steam drying efficiency, and improving the finished quality of paper.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-03
AI Technical Summary
The existing dry-web spray cleaning devices have fixed spray heads, resulting in poor cleaning performance and failing to meet the high-efficiency cleaning needs of the modern papermaking industry.
The system employs the coordinated operation of a support beam, transmission chain, chain drive unit, spray unit, and sensor assembly. During movement, the spray unit triggers feedback signals through sensors and sensor connectors, and the controller controls the chain drive unit to rotate in the opposite direction, thereby achieving reciprocating spraying by the spray unit.
The automatic reciprocating movement of the spray unit improves the cleaning effect of the dry wire, ensures the cleanliness of the dry wire, and enhances the efficiency of steam drying and the quality of the finished paper.
Smart Images

Figure CN223963739U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of papermaking dry wire cleaning equipment, and in particular to a dry wire spray cleaning device. Background Technology
[0002] In today's environment of soaring costs, energy conservation and emission reduction are of paramount importance to the paper industry, and increasing the recycling rate of waste paper effectively addresses this challenge. When paper is made from waste paper, the pulp always contains impurities such as sizing agents and waxes. These impurities on the paper surface sometimes adhere to the dry wire when in contact with it. Additionally, waste paper pulp often contains many short fibers, which easily detach and stick to the dry wire. This dirt accumulates gradually, eventually falling off the dry wire and sticking back to the paper, forming dirt spots. Furthermore, a dirty dry wire affects the heat transfer efficiency of steam drying. Therefore, a dry wire spray cleaning device is needed for regular cleaning. However, most existing dry wire spray cleaning devices have fixed spray heads that cannot move back and forth, resulting in poor cleaning effectiveness and failing to meet current needs. Utility Model Content
[0003] The purpose of this invention is to provide a dry net spray cleaning device to solve the problems mentioned above.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0005] This application provides a dry net spray cleaning device, comprising:
[0006] A support beam has a drive chain rotatably mounted around its outer periphery along its length. One end of the drive chain is connected to a chain drive unit for driving the drive chain to rotate.
[0007] The spray unit is installed on the drive chain and can move and spray together with the drive chain.
[0008] A sensor assembly, including a sensor and a sensing connector, wherein the sensor is mounted on the side of the support beam and the sensing connector is mounted on the bottom of the spray unit;
[0009] The controller is electrically connected to the chain drive unit, the sensor, and the sensing connector. When the spray unit moves, the sensor and the sensing connector can come into contact together to provide feedback to the controller. The controller then controls the chain drive unit to rotate in both directions to achieve the reciprocating spraying of the spray unit.
[0010] In one possible implementation, the spray unit includes a connecting box and a spray pipe;
[0011] The connecting box is fixed to the top of the transmission chain, and the spray pipe is installed on one side of the connecting box with the spray nozzle facing downwards.
[0012] In one possible implementation, the spray nozzle of the spray pipe is provided with a fan-shaped nozzle.
[0013] In one possible implementation, a detergent storage tank is also included, which is connected to the connection box via a water pump pipeline.
[0014] In one possible implementation, a compressed air supply device and a mixer are also included;
[0015] The compressed air supply device is connected to the mixer via a pipeline, and the cleaning agent storage tank is connected to the mixer via a water pump pipeline to achieve mixing of high-pressure gas and cleaning liquid in the mixer. The mixer is connected to the connection box via a pipeline.
[0016] In one possible implementation, a filter and a meter are also installed on the pipeline between the detergent storage tank and the connection box.
[0017] In one possible implementation, the number of spray units is several, and the several spray units are arranged at intervals along the outer surface of the transmission chain.
[0018] In one possible implementation, the support beam has an mounting groove on its outer side for mounting the transmission chain, the transmission chain is mounted into the mounting groove, and transmission wheels are rotatably mounted on both ends of the support beam, with the transmission chain rotatably mounted onto the transmission wheels.
[0019] In one possible implementation, the chain drive unit is a drive motor, and the chain drive unit is mounted on one of the drive wheels.
[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:
[0021] In this invention, a support beam, a transmission chain, a chain drive unit, a spraying unit, and a sensor assembly work together. During the movement of the spraying unit, the sensor comes into contact with the sensing connector, triggering a feedback signal to the controller. The controller then controls the chain drive unit to rotate in the opposite direction. This process repeats continuously, enabling the spraying unit to move back and forth automatically, thus achieving efficient spraying and improving the cleaning effect of the dry net. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model.
[0023] Marked in the image:
[0024] 100. Dry netting;
[0025] 1. Support beam; 2. Transmission chain; 3. Chain drive unit;
[0026] 4. Spray unit; 401. Connecting box; 402. Spray pipe;
[0027] 5. Sensor; 6. Sensor connector; 7. Cleaning agent storage tank; 8. Compressed air supply device; 9. Mixer; 10. Filter; 11. Meter; 12. Drive wheel. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this application clearer, the embodiments of this application will be described in further detail below with reference to the accompanying drawings.
[0029] use Figure 1 This paper describes a dry net spray cleaning device. Figure 1 This is a schematic diagram of the structure of the present invention. The dry net spray cleaning device includes a support beam 1, a transmission chain 2, a chain drive unit 3, a spray unit 4, a sensor assembly, and a controller, wherein:
[0030] The support beam 1 has a mounting groove on its outer side for mounting the transmission chain 2. The transmission chain 2 is installed into the mounting groove, that is, the support beam 1 can rotate around the outer side along its length to mount the transmission chain 2.
[0031] Transmission wheels 12 are rotatably mounted on both ends of the support beam 1. Transmission chain 2 is rotatably mounted on the transmission wheels 12. One end of the transmission chain 2 is connected to a chain drive unit 3, which is a drive motor. The chain drive unit 3 is mounted on one of the transmission wheels 12 and is used to drive the transmission chain 2 to rotate.
[0032] The spray unit 4 can be installed on the transmission chain 2. When the chain drive unit 3 drives the transmission wheel 12 to rotate, the transmission chain 2 can rotate on the support beam 1. That is, the spray unit 4 can rotate together with the transmission chain 2, so that the spray unit 4 can move and spray together with the transmission chain 2, thus realizing the purpose of the spray unit 4 to move and spray the dry net 100.
[0033] The sensor assembly includes a sensor 5 and a sensor connector 6. The sensor 5 is mounted on the side of the support beam 1, and the sensor connector 6 is mounted on the bottom of the spray unit 4. The positions of the sensor 5 and the sensor connector 6 are matched so that the sensor connector 6 can come into contact with the sensor 5 as the spray unit 4 rotates and moves.
[0034] The controller is electrically connected to the chain drive unit 3, the sensor 5, and the sensor connector 6. When the spray unit 4 moves, the sensor 5 and the sensor connector 6 can come into contact together to provide feedback to the controller. The controller then controls the chain drive unit 3 to rotate in both directions to achieve the reciprocating spraying of the spray unit 4.
[0035] In this embodiment, through the coordinated arrangement of support beam 1, transmission chain 2, chain drive unit 3, spray unit 4 and sensor assembly, when the spray unit 4 moves, sensor 5 and sensor connector 6 can come into contact. When sensor connector 6 and sensor 5 come into contact, sensor 5 can output a feedback signal to controller. When the controller receives the feedback signal output by sensor 5, the controller can control chain drive unit 3 to rotate in the opposite direction. This process is repeated. Whenever sensor connector 6 and sensor 5 come into contact, the controller can control chain drive unit 3 to rotate in the opposite direction, thereby achieving the purpose of reciprocating spraying of spray unit 4 and improving the cleaning effect of dry net 100.
[0036] Furthermore, since the dry wire 100 is composed of interwoven warp and weft threads, the water-based dry wire cleaner sprayed onto its surface coats both warp and weft threads, forming a thin insulating layer. This prevents dirt detached from the paper from adhering to the dry wire 100 surface, thus ensuring its cleanliness. After these treatments, the dry wire 100 remains clean, resulting in good air permeability, improved drying efficiency, and steam savings. Simultaneously, a cleaner dry wire 100 leads to a cleaner paper surface, improving the final paper quality.
[0037] In some embodiments, such as Figure 1 As shown. The spray unit 4 includes a connecting box 401 and a spray pipe 402. The connecting box 401 is fixed to the top of the transmission chain 2. The spray pipe 402 is installed on one side of the connecting box 401 with the spray nozzle facing downward. In order to increase the spray area of the spray pipe 402, the spray nozzle of the spray pipe 402 is provided with a fan-shaped nozzle. The fan-shaped nozzle can spray a wider area at once, and can spray medicine on the surface of the dry net 100 in a short time and a large area.
[0038] In some embodiments, such as Figure 1 As shown. The dry net spray cleaning device also includes a cleaning agent storage tank 7, a compressed air supply device 8, and a mixer 9;
[0039] The cleaning agent storage tank 7 is connected to the connecting box 401 via a water pump pipeline. Specifically, the compressed air supply device 8 can be a compressor, and its supply end is connected to the mixer 9 via a pipeline. The cleaning agent storage tank 7 is connected to the mixer 9 via a water pump pipeline to achieve mixing of high-pressure gas and cleaning liquid within the mixer 9. The mixer 9 is connected to the connecting box 401 via a pipeline. In this embodiment, after the high-pressure gas and cleaning liquid are mixed in the mixer 9, they can be sprayed out through the connecting box 401 and the fan-shaped nozzle. Pressurization improves the spraying effect.
[0040] In some embodiments, such as Figure 1 As shown. A filter 10 and a meter 11 are also installed on the pipeline between the cleaning agent storage tank 7 and the connecting box 401. In this embodiment, the filter 10 can filter the cleaning liquid in the cleaning agent storage tank 7, and the filtered cleaning liquid can be metered by the meter 11 to prevent excessive cleaning liquid from entering the mixer 9.
[0041] In some embodiments, such as Figure 1 As shown. In order to further improve the spraying effect and spraying efficiency, there are several spraying units 4, which are arranged at intervals along the outer surface of the transmission chain 2, and each spraying unit 4 is equipped with a corresponding sensor component.
[0042] In the description of this utility model, it should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0043] Furthermore, in the description of this utility model, the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0044] On the other hand, it should be noted that, unless otherwise explicitly specified and limited, the terms "located at," "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
Claims
1. A dry net spray cleaning device, characterized in that, include: A support beam (1) is rotatably mounted around the outside of the beam along its length direction. One end of the transmission chain (2) is connected to a chain drive unit (3) for driving the transmission chain (2) to rotate. The spray unit (4) is installed on the transmission chain (2) and can move and spray together with the transmission chain (2); The sensor assembly includes a sensor (5) and a sensor connector (6), the sensor (5) being mounted on the side of the support beam (1) and the sensor connector (6) being mounted on the bottom of the spray unit (4); The controller is electrically connected to the chain drive unit (3), the sensor (5) and the sensor connector (6). When the spray unit (4) moves, the sensor (5) and the sensor connector (6) can come into contact together to provide feedback to the controller. The controller controls the chain drive unit (3) to rotate in both directions to achieve the reciprocating spraying of the spray unit (4).
2. The dry net spray cleaning device according to claim 1, characterized in that, The spray unit (4) includes a connecting box (401) and a spray pipe (402); The connecting box (401) is fixed to the top of the transmission chain (2), and the spray pipe (402) is installed on one side of the connecting box (401) with the spray nozzle facing downward.
3. The dry net spray cleaning device according to claim 2, characterized in that, The spray nozzle of the spray pipe (402) is provided with a fan-shaped nozzle.
4. The dry net spray cleaning device according to claim 2 or 3, characterized in that, It also includes a cleaning agent storage tank (7), which is connected to the connection box (401) via a water pump pipeline.
5. The dry net spray cleaning device according to claim 4, characterized in that, It also includes a compressed air supply device (8) and a mixer (9); The compressed air supply device (8) is connected to the mixer (9) via a pipeline. The cleaning agent storage tank (7) is connected to the mixer (9) via a water pump pipeline to achieve mixing of high-pressure gas and cleaning liquid in the mixer (9). The mixer (9) is connected to the connection box (401) via a pipeline.
6. The dry net spray cleaning device according to claim 4, characterized in that, A filter (10) and a meter (11) are also installed on the pipeline between the cleaning agent storage tank (7) and the connecting box (401).
7. The dry net spray cleaning device according to claim 2 or 3, characterized in that, The number of spray units (4) is several, and the several spray units (4) are arranged at intervals along the outer surface of the transmission chain (2).
8. The dry net spray cleaning device according to claim 1, characterized in that, The support beam (1) has an mounting groove on its outer side for mounting the transmission chain (2). The transmission chain (2) is installed in the mounting groove. Transmission wheels (12) are rotatably mounted on both ends of the support beam (1). The transmission chain (2) is rotatably mounted on the transmission wheels (12).
9. The dry net spray cleaning device according to claim 8, characterized in that, The chain drive unit (3) is a drive motor, and the chain drive unit (3) is mounted on one of the transmission wheels (12).