Air compressor integrated device

Abstract

The utility model discloses an air compressor integrated device. The air compressor integrated device comprises an air compressor and a detachable mounting unit which are mounted on a mounting bracket, an air filter and a dryer which are connected with the air compressor are mounted on the detachable mounting unit. The air compressor and the air filter and the dryer which are connected with the air compressor are intensively arranged on the mounting bracket, and the mounting bracket is detachably mounted on the vehicle bracket, so that the distances among the parts are shortened, the layout is more compact, and convenience is provided for maintenance and repair in the use process; meanwhile, the compact design further improves the assembly efficiency of the whole vehicle, and the situation that the service life of the air compressor is affected by an unreasonable arrangement mode is avoided; furthermore, a detachable mounting unit is arranged on the mounting bracket, and the air filter and the dryer are arranged on the mounting bracket, so that repair, maintenance and overhaul are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of air compressor installation technology, specifically to an integrated air compressor device. Background Technology

[0002] Air compressors are essential devices in automobiles and other types of vehicles. Due to their structure and function, their interfaces have complex connections with other vehicle components, especially air filters, dryers, intake pipes, and exhaust pipes. These components, particularly air filters and dryers, are typically installed separately at considerable distances, connected by piping. In practical use, this dispersed installation makes maintenance, repair, and maintenance of these interconnected components extremely inconvenient. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides an integrated air compressor device, including an air compressor mounted on a mounting bracket and a detachable mounting unit; an air filter and a dryer connected to the air compressor are mounted on the detachable mounting unit. By centrally arranging the air compressor and the connected air filter and dryer on the mounting bracket, which is detachably mounted on a vehicle bracket, the distance between the components is shortened, resulting in a more compact layout and facilitating maintenance, upkeep, and repair during use. Simultaneously, the compact design improves the assembly efficiency of the entire vehicle and avoids the impact of unreasonable layouts on the service life of the air compressor. Furthermore, the detachable mounting unit on the mounting bracket, with the air filter and dryer mounted thereon, further facilitates repair, maintenance, and repair.

[0004] In one embodiment, the mounting bracket includes at least one bracket tube with an opening that communicates with the air inlet of the air filter. At least one port of the bracket tube is higher than the air inlet of the air filter. By connecting the air inlet of the air filter to the opening on the bracket tube, the inlet position and height of the air filter are changed. This makes the actual air inlet of the air filter at least one port of the bracket tube that is higher than the air inlet of the air filter, i.e., part of the mounting bracket. This makes the air inlet position relatively concealed and at a higher height, making it less susceptible to road dust and other pollutants. Simultaneously, the higher height and relatively concealed position also prevent rainwater and water splashed during vehicle operation from entering the air filter and subsequently the air compressor, thus preventing water immersion failure.

[0005] The support tube is an L-shaped rectangular tube or an L-shaped square tube with an arc-shaped corner.

[0006] The opening on the support tube that communicates with the air inlet of the air filter is formed in the vertical or vertically inclined portion of the L-shaped rectangular tube or the L-shaped square tube. This design allows most of the particles and / or water-containing air entering from the higher end to fall along the support tube as it descends, reducing the amount of particles and / or water entering the air filter through the opening and improving the purity of the air entering the air filter.

[0007] The two ends of the support tube form a dual air inlet structure with one high and one low. By also forming an actual air inlet at the other end (bottom) of the support tube, a dual air inlet structure with one high and one low is formed, ensuring the air intake volume. At the same time, particles and moisture falling from the higher position can also be discharged from this port, avoiding accumulation and entering the air filter, thus improving the maintenance cycle of the filter element and the service life of the air compressor.

[0008] The air compressor's outlet is connected to the inlet of the exhaust coil mounted on the mounting bracket via a transition hose. The exhaust coil's outlet is connected to the dryer's inlet via a pipe. This exhaust coil design shortens the distance between the air compressor and the dryer, allowing for rapid cooling of the high-pressure gas discharged from the air compressor. Simultaneously, the transition hose design, utilizing its free-swinging characteristics, prevents the air compressor from being directly connected to the exhaust coil, thus avoiding the risk of the exhaust coil and / or connected air pipes being torn due to vibrations from the air compressor and the vehicle.

[0009] A fan bracket is provided on the mounting bracket near the cylinder head of the air compressor, and a cooling fan is mounted on the fan bracket.

[0010] The fan bracket is detachably connected to the mounting bracket. The cooling fan is fixed to the fan bracket that is detachably connected to the mounting bracket, which facilitates replacement and maintenance, and also prevents the cooling fan from vibrating at the same frequency as the air compression, thus affecting its service life. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the specific embodiments of this utility model, the drawings used in the specific embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the integrated air compressor device of this utility model;

[0013] Figure 2This is a structural schematic diagram of the mounting bracket of this utility model;

[0014] The reference numerals in the figure are as follows: 1-Mounting bracket; 2-Air compressor; 3-Removable mounting unit; 4-Air filter; 5-Dryer; 6-Bracket body; 7-Transition hose; 8-Exhaust coil; 9-Fan bracket; 10-Cooling fan; 11-Opening. Detailed Implementation

[0015] The present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Other embodiments derived by those skilled in the art from the embodiments of the present invention without inventive effort are all within the scope of protection of the present invention.

[0016] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0019] Example 1

[0020] like Figure 1 and Figure 2As shown, this embodiment discloses an integrated air compressor device, which includes a mounting bracket 1 disposed on a vehicle bracket. The mounting bracket 1 can be detachably disposed on the vehicle bracket, such as by screw fixing. An air compressor 2 and a detachable mounting unit 3 are mounted on the mounting bracket 1. The air compressor 2 is detachably connected to the mounting bracket 1, such as by screw fixing. An air filter 4 and a dryer 5 connected to the air compressor 2 are mounted on the detachable mounting unit 3. The structure of the detachable unit 3 varies, and its connection with the mounting bracket 1 is detachable, such as by screw connection. In this embodiment, the detachable mounting unit 3 is an L-shaped plate structure. The air filter 4 and the dryer 5 are fixed to the detachable mounting unit 3 by screws. Of course, for ease of operation, the L-shaped plate structure can be cut off as needed.

[0021] The mounting bracket 1 includes at least one bracket tube 6, on which an opening 11 is formed, communicating with the air inlet of the air filter 4; at least one port (port A) of the bracket tube 1 is higher than the height of the air inlet of the air filter 4. Preferably, the bracket tube 6 is an L-shaped rectangular tube or an L-shaped square tube with an arc corner. Preferably, the opening 11 on the bracket tube 6 communicating with the air inlet of the air filter 4 is formed in the vertical portion or vertically inclined portion of the L-shaped rectangular tube or L-shaped square tube. More preferably, the other port (port B) of the bracket tube 6 also becomes an air inlet port, so that the two ports of the bracket tube 6 form a dual air inlet structure with one high and one low.

[0022] Specifically, the mounting bracket 1 includes two bracket tubes 6 arranged side by side, one of which forms an opening 11 in its vertical portion and is connected to the air inlet of the air filter 4 via a pipe; the two bracket tubes 1 are connected and fixed by at least two connecting parts, which can have various shapes. In this embodiment, they are tube structures perpendicular to the bracket tubes 6, preferably located at the lower position to support the air compressor 2, for example, by bolts. In this case, the vertical portion of the bracket tube 6 surrounds the air compressor 2; above the connecting parts, there are connecting members perpendicular to them and supporting members that support the connecting members. The connecting members can be various and can be angle iron structures. The supporting columns can be various, with one end supported on the bracket tube 6 and the other end fixed to the connecting member, and can be columnar structures; the detachable mounting unit 3 is located at the end of the connecting member and is connected by bolts.

[0023] In one embodiment, the air outlet of the air compressor 2 is connected to the air inlet of the exhaust coil 8 mounted on the mounting bracket 1 via a transition hose 7, and the air outlet of the exhaust coil 8 is connected to the air inlet of the dryer 5 via a pipe. The transition hose 7 is longer than 50cm and can swing freely from the exhaust outlet of the air compressor 2 to the first fixed point of the transition hose to avoid tearing the air hose due to vibrations from the air compressor 2 and the vehicle.

[0024] In one embodiment, a fan bracket 9 is provided on the mounting bracket 1 near the cylinder head of the air compressor 2, and a cooling fan 10 is mounted on the fan bracket 9. Preferably, the fan bracket 10 is detachably connected to the mounting bracket 1.

[0025] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An integrated air compressor device, characterized in that, It includes an air compressor mounted on a mounting bracket and a detachable mounting unit; an air filter and a dryer connected to the air compressor are mounted on the detachable mounting unit.

2. The integrated air compressor device according to claim 1, characterized in that, The mounting bracket includes at least one bracket tube with an opening that communicates with the air inlet of the air filter; at least one end of the bracket tube is higher than the height of the air inlet of the air filter.

3. The integrated air compressor device according to claim 2, characterized in that, The support tube is an L-shaped rectangular tube or an L-shaped square tube with an arc-shaped corner.

4. The integrated air compressor device according to claim 3, characterized in that, The opening on the support tube that communicates with the air inlet of the air filter is formed in the vertical or vertically inclined portion of the L-shaped rectangular tube or the L-shaped square tube.

5. The integrated air compressor device according to claim 4, characterized in that, The two ends of the support tube form a dual air inlet structure with one high and one low.

6. The integrated air compressor device according to any one of claims 1-5, characterized in that, The air outlet of the air compressor is connected to the air inlet of the exhaust coil mounted on the mounting bracket via a transition hose, and the air outlet of the exhaust coil is connected to the air inlet of the dryer via a pipe.

7. The integrated air compressor device according to claim 1, characterized in that, A fan bracket is provided on the mounting bracket near the cylinder head of the air compressor, and a cooling fan is mounted on the fan bracket.

8. The integrated air compressor device according to claim 7, characterized in that, The fan bracket is detachably connected to the mounting bracket.

Images