Lithium battery diaphragm production monitoring system
The design of the lithium battery separator production monitoring system utilizes casters and electric lifting rods to achieve convenient movement and improved stability of the equipment, solving the problem of inconvenient movement and position adjustment of existing equipment, and realizing flexible and stable monitoring effects.
Patent Information
- Application Number
- CN202520929463.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-05-12
AI Technical Summary
Existing lithium battery separator production monitoring devices are not easy to move and adjust, which affects the monitoring effect.
A lithium battery separator production monitoring system was designed. The system enables convenient movement and position adjustment of the device through casters and electric lifting rods. The bottom weight of the regulating cylinder is increased by adding a water tank to enhance stability. The lifting and angle adjustment of the monitoring components are achieved by using a screw and bevel gear assembly.
This enables flexible position adjustment and improved stability of the monitoring device, preventing it from tipping over and enhancing monitoring effectiveness and safety.
Smart Images

Figure CN223965223U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of separator production technology, and in particular to a lithium battery separator production monitoring system. Background Technology
[0002] Production monitoring of lithium battery separators is one of the key links to ensure product quality and production efficiency. In order to ensure safe production in the lithium battery separator workshop, it is necessary to improve workers' safety awareness and skill level, strengthen inspections, and utilize modern monitoring technology to enhance the monitoring of the production site.
[0003] A security monitoring device, disclosed in CN222277988U, includes a base with a mounting column fixedly installed on its upper end. A mounting bracket is fixedly installed on the upper end of the mounting column, and a mounting plate is provided on the lower left side of the mounting bracket. The mounting bracket and mounting plate facilitate the disassembly and replacement of the monitoring equipment and allow for easy adjustment of its angle. The protective cover enhances the protection of the monitoring device, preventing damage from external factors. However, most existing monitoring devices are inconvenient to move and cannot be easily repositioned according to actual production conditions, thus affecting the monitoring effect. Utility Model Content
[0004] The purpose of this invention is to address the problem that existing monitoring devices are generally inconvenient to move and cannot be adjusted according to actual production conditions, thus affecting monitoring effectiveness. This invention provides a lithium battery separator production monitoring system that is easily movable and can be flexibly adjusted according to actual production conditions. Furthermore, the fixed base ensures close contact with the ground, increasing friction and enhancing stability. A water inlet pipe allows water to be added to the storage tank, increasing the weight at the bottom of the regulating cylinder and further improving the stability of the monitoring components during operation, preventing tipping.
[0005] To achieve the above objectives, this utility model provides a lithium battery separator production monitoring system, including a base plate, a water storage tank connected above the base plate, an adjusting cylinder connected above the water storage tank, an installation rod inside the adjusting cylinder, a lifting assembly below the installation rod, a monitoring assembly connected above the installation rod, a monitoring box connected below the monitoring assembly, the monitoring box being connected to a control assembly, and casters below the base plate; an installation cavity is formed at the bottom of the water storage tank, an electric lifting rod is connected inside the installation cavity, a fixed base is connected below the electric lifting rod, and a water inlet pipe and a water outlet pipe are provided on the water storage tank.
[0006] As a further description of the above technical solution: the lifting assembly includes a screw and a first bevel gear. The screw is threadedly connected to the mounting rod, and the lower end of the screw is connected to the first bevel gear. The first bevel gear meshes with a second bevel gear, and the second bevel gear is connected to the output shaft of the drive motor. The drive motor is connected to the adjusting cylinder.
[0007] As a further description of the above technical solution: the mounting rod has a threaded hole inside that is compatible with the screw.
[0008] As a further description of the above technical solution: a limiting groove is provided inside the adjusting cylinder, and limiting slide plates adapted to the limiting groove are provided on both sides of the mounting rod.
[0009] As a further description of the above technical solution: the monitoring component includes a mounting frame, which is detachably connected to a mounting rod by a first bolt. Multiple connecting rods are installed around the mounting frame by second bolts, and a camera is connected to each of the connecting rods.
[0010] As a further description of the above technical solution: four connecting rods are provided, and the four connecting rods are detachably connected to the mounting frame at equal intervals.
[0011] As a further description of the above technical solution: the control component includes a display screen, which is connected to the information processing box, and the information processing box is equipped with a wireless receiving module.
[0012] As a further description of the above technical solution: the water storage tank is equipped with a flow guide plate.
[0013] The above technical solution has the following advantages or beneficial effects:
[0014] This invention utilizes casters located under the base plate. By controlling the electric lifting rod to rise, the fixed base can be lifted off the ground, allowing the monitoring system to be moved easily and its position flexibly adjusted according to actual production conditions. By controlling the electric lifting rod to descend, the fixed base can be lowered, ensuring close contact with the ground, increasing friction and enhancing the stability of the device. Water can be added to the water tank via a water inlet pipe, increasing the weight at the bottom of the regulating cylinder and further improving the stability of the monitoring components during operation, preventing tipping. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the production monitoring system in one embodiment of the present invention;
[0016] Figure 2 for Figure 1 Cross-sectional view of the central water storage tank;
[0017] Figure 3 for Figure 1 A sectional view of the mounting rod in the middle;
[0018] Figure 4 for Figure 1 Top view of the middle regulating cylinder;
[0019] Figure 5 for Figure 1 A schematic diagram of the structure of the monitoring component;
[0020] Figure 6 for Figure 1 A top-down view of the monitoring components.
[0021] Legend:
[0022] 1. Base plate; 2. Water storage tank; 3. Adjusting cylinder; 4. Mounting rod; 5. Lifting assembly; 6. Monitoring assembly; 7. Monitoring box; 8. Control assembly; 9. Casters; 10. Mounting cavity; 11. Electric lifting rod; 12. Fixed base; 13. Water inlet pipe; 14. Water outlet pipe; 15. Threaded hole; 16. Limiting slide groove; 17. Limiting slide plate; 18. Guide plate; 51. Screw; 52. First bevel gear; 53. Second bevel gear; 54. Drive motor; 61. Mounting bracket; 62. First bolt; 63. Second bolt; 64. Connecting rod; 65. Camera; 81. Display screen; 82. Information processing box; 83. Wireless receiving module. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In the description of this utility model, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] like Figure 1-6 As shown, the lithium battery separator production monitoring system of this utility model includes a base plate 1, a water storage tank 2 connected above the base plate 1, an adjusting cylinder 3 connected above the water storage tank 2, an installation rod 4 inside the adjusting cylinder 3, a lifting assembly 5 below the installation rod 4, a monitoring assembly 6 connected above the installation rod 4, a monitoring box 7 connected below the monitoring assembly 6, and a control assembly 8 connected to the monitoring box 7. A caster wheel 9 is installed below the base plate 1. An installation cavity 10 is formed at the bottom of the water storage tank 2, an electric lifting rod 11 is connected inside the installation cavity 10, a fixed base 12 is connected below the electric lifting rod 11, and a water inlet pipe 13 and a water outlet pipe 14 are installed on the water storage tank 2.
[0027] In the technical solution of this utility model, the monitoring component 6 can detect the production environment, and the monitoring box 7 transmits relevant information to the control component 8. The universal wheels 9 set under the base plate 1 and the electric lifting rod 11 can be raised to lift the fixed seat 12 off the ground, so that the monitoring system can be moved easily and its position can be flexibly adjusted according to the actual production situation. The electric lifting rod 11 can be lowered to lower the fixed seat 12, so that the fixed seat 12 is in close contact with the ground, increasing the friction between the fixed seat 12 and the ground and enhancing the stability of the device. Water can be added to the water storage tank 2 through the water pipe 13 to increase the weight at the bottom of the regulating cylinder 3, further improving the stability of the monitoring component 6 during operation and preventing it from tipping over.
[0028] The water storage tank 2 is equipped with a baffle plate 18 inside, and a control box and control panel are installed on the outside of the regulating cylinder 3. The baffle plate 18 facilitates the release of water from the water storage tank 2, and the control box and control panel control the operation of relevant system components.
[0029] The monitoring box 7 processes video data from the monitoring component 6, performs image analysis, and transmits the processed information to the control component 8 via a wireless transmission module, providing real-time updates on the situation and enhancing staff's awareness of the situation.
[0030] like Figure 1 and Figure 4As shown, specifically, the lifting assembly 5 includes a screw 51 and a first bevel gear 52. The screw 51 is threadedly connected to the mounting rod 4, and the lower end of the screw 51 is connected to the first bevel gear 52. The first bevel gear 52 meshes with a second bevel gear 53, and the second bevel gear 53 is connected to the output shaft of the drive motor 54. The drive motor 54 is connected to the adjusting cylinder 3. By controlling the operation of the drive motor 54, the first bevel gear 52 can be driven to rotate, which in turn drives the second bevel gear 53 to rotate. The second bevel gear 53 then drives the screw 51 to rotate, which in turn drives the mounting rod 4 to rise and fall, thereby driving the monitoring assembly 6 to rise and fall, thus adjusting the detection height.
[0031] The mounting rod 4 has a threaded hole 15 inside that is compatible with the screw 51.
[0032] like Figure 3 and Figure 4 As shown, specifically, the regulating cylinder 3 has a limiting groove 16 inside, and the mounting rod 4 has limiting slide plates 17 on both sides that are adapted to the limiting groove 16; the limiting groove 16 can limit the limiting slide plates 17, thereby enhancing the stability of the regulating cylinder 3 when it is raised or lowered.
[0033] The limiting groove 16 extends to the top of the adjusting cylinder 3. When the screw 51 is rotated to disengage from the threaded hole 15, the mounting rod 4 can be directly removed from the adjusting cylinder 3. At the same time, when assembling the mounting rod 4 and the adjusting cylinder 3, the limiting groove 16 can position the mounting rod 4, which facilitates the assembly of the mounting rod 4 and the adjusting cylinder 3.
[0034] like Figure 5 and Figure 6 As shown, specifically, the monitoring component 6 includes a mounting bracket 61, which is detachably connected to the mounting rod 4 via a first bolt 62. Multiple connecting rods 64 are mounted around the mounting bracket 61 via second bolts 63, and each connecting rod 64 is connected to a camera 65. The first bolt 62 facilitates the installation and removal of the mounting bracket 61, and the second bolt 63 facilitates the installation and removal of the connecting rods 64, making it convenient for the monitoring component 6 to be inspected and replaced.
[0035] The system includes four connecting rods 64, which are detachably connected to the mounting frame 61 at equal intervals. Four cameras 65 are equally spaced around the mounting frame 61, enabling full-range monitoring of the entire area around the mounting frame 61, achieving panoramic monitoring without blind spots and enhancing the monitoring effect.
[0036] like Figure 1As shown, specifically, the control component 8 includes a display screen 81, which is connected to an information processing box 82. The information processing box 82 is equipped with a wireless receiving module 83. By installing the display screen 81 in the control room, the information processing box 82 processes the signals received by the wireless receiving module 83. This processing method adopts a conventional transmission processing technology.
[0037] Among them, the wireless receiving module 83 is used to receive signals such as images. It adopts a millimeter-wave communication module to ensure low latency and high bandwidth transmission of video signals. The image analysis module has high precision and real-time performance. It can detect multiple targets such as machines and products in the video in real time, and perform analysis and processing. It highlights the identified key targets to facilitate quick identification by staff.
[0038] Working principle: The monitoring component 6 can detect the production environment, and the monitoring box 7 transmits relevant information to the control component 8. The universal wheels 9 set under the base plate 1 and the electric lifting rod 11 are raised to lift the fixed seat 12 off the ground, making the monitoring system easy to move and flexibly adjust its position according to the actual production situation. The electric lifting rod 11 is lowered to lower the fixed seat 12, making the fixed seat 12 in close contact with the ground, increasing the friction between the fixed seat and the ground, and enhancing the stability of the device. Water can be added to the water storage tank 2 through the water pipe 13 to increase the weight at the bottom of the regulating cylinder 3, improve the stability of the monitoring component 6 during operation, and prevent it from tipping over.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A lithium battery separator production monitoring system, characterized in that, Includes a base plate (1), a water storage tank (2) connected above the base plate (1), an adjusting cylinder (3) connected above the water storage tank (2), an installation rod (4) inside the adjusting cylinder (3), a lifting component (5) below the installation rod (4), a monitoring component (6) connected above the installation rod (4), a monitoring box (7) connected below the monitoring component (6), the monitoring box (7) being connected to a control component (8), and casters (9) below the base plate (1). The bottom of the water storage tank (2) has an installation cavity (10), an electric lifting rod (11) is connected inside the installation cavity (10), a fixed base (12) is connected below the electric lifting rod (11), and a water filling pipe (13) and a water draining pipe (14) are provided on the water storage tank (2).
2. The lithium battery separator production monitoring system according to claim 1, characterized in that: The lifting assembly (5) includes a screw (51) and a first bevel gear (52). The screw (51) is threadedly connected to the mounting rod (4). The lower end of the screw (51) is connected to the first bevel gear (52). The first bevel gear (52) meshes with a second bevel gear (53). The second bevel gear (53) is connected to the output shaft of the drive motor (54). The drive motor (54) is connected to the adjusting cylinder (3).
3. The lithium battery separator production monitoring system according to claim 1, characterized in that: The mounting rod (4) has a threaded hole (15) inside that is compatible with the screw (51).
4. The lithium battery separator production monitoring system according to claim 1, characterized in that: The adjusting cylinder (3) has a limiting groove (16) inside, and the mounting rod (4) has limiting slide plates (17) on both sides that are adapted to the limiting groove (16).
5. The lithium battery separator production monitoring system according to claim 1, characterized in that: The monitoring component (6) includes a mounting bracket (61), which is detachably connected to the mounting rod (4) by a first bolt (62). Multiple connecting rods (64) are installed around the mounting bracket (61) by a second bolt (63), and a camera (65) is connected to each connecting rod (64).
6. The lithium battery separator production monitoring system according to claim 5, characterized in that: Four connecting rods (64) are provided, and the four connecting rods (64) are detachably connected to the mounting bracket (61) at equal intervals.
7. The lithium battery separator production monitoring system according to claim 1, characterized in that: The control component (8) includes a display screen (81) connected to an information processing box (82), and the information processing box (82) is equipped with a wireless receiving module (83).
8. The lithium battery separator production monitoring system according to claim 1, characterized in that: The water storage tank (2) is equipped with a flow guide plate (18).
Citation Information
Patent Citations
Safety monitoring device
CN222277988U