Wall breaking device for extracting nutritional ingredients of wild mushrooms

Abstract

The wall breaking device comprises a machine body, a pre-cooling chamber and a material storage cavity are sequentially reserved in the machine body from top to bottom, the inner walls of the bottoms of the pre-cooling chamber and the material storage cavity are both in an inverted cone shape, and an intermittent discharging assembly is arranged in the pre-cooling chamber. The intermittent discharging assembly comprises a stud rotationally connected to the inner wall of the top of the pre-cooling chamber, a long column fixedly connected to the bottom end of the stud, a movable plate connected to the outer wall of the stud through threads, supporting arms fixedly connected to the two side faces of the movable plate, baffles fixedly connected to the bottom ends of the supporting arms, and two discharging openings symmetrically formed in the inner wall of the bottom of the pre-cooling chamber. The two guide columns are fixedly connected to the inner wall of the top of the pre-cooling chamber and inserted into the inner walls of the supporting arms, and the baffle is matched with the discharging opening. According to the utility model, the reciprocating baffle plate is utilized to realize automatic feeding operation of wild mushrooms in the pre-cooling chamber, so that manual operation is effectively saved, uninterrupted wall breaking treatment is realized, and the wall breaking efficiency is also effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of cell wall breaking equipment technology, and in particular to a cell wall breaking device for extracting nutrients from wild mushrooms. Background Technology

[0002] Wild mushrooms (such as matsutake, morels, and porcini) are a valuable resource in nature, highly prized for their rich content of polysaccharides, proteins, dietary fiber, and bioactive components, as well as their unique taste. However, the complex cell wall structure of wild mushrooms, composed of chitin, glucan, galactan, and cellulose, makes it difficult to fully release and utilize their internal nutrients. Currently, cell wall breaking technology is commonly used to effectively extract nutrients from wild mushrooms.

[0003] A search revealed a Chinese patent application (CN202321097143.X) that discloses a device for breaking down and pulverizing dried matsutake and truffle slices. The device includes a machine body, characterized by: a supporting base plate fixedly mounted on the lower end face of the machine body; a power cover plate that can move up and down on the upper side of the machine body; a powder removal pump box fixedly mounted on the upper end face of the power cover plate; and a rear powder storage box fixedly mounted on the rear side of the machine body. The aforementioned device for breaking down and pulverizing dried matsutake and truffle slices has the following drawbacks: each feeding requires stopping the machine, then the operator places the wild mushroom slices into the breaking chamber, and then controls the breaking mechanism to restart the process. This operation is cumbersome and has low breaking efficiency. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cell wall breaking device for extracting nutrients from wild mushrooms.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cell-wall breaking device for extracting nutrients from wild mushrooms includes a body. The interior of the body has, from top to bottom, a precooling chamber with an inverted conical bottom inner wall and a storage chamber. The precooling chamber is equipped with an intermittent discharge assembly, which includes a stud rotatably connected to the top inner wall of the precooling chamber, a long column fixedly connected to the bottom of the stud, a movable plate threaded to the outer wall of the stud, support arms fixedly connected to both sides of the movable plate, a baffle fixedly connected to the bottom of the support arms, two discharge ports symmetrically arranged on the bottom inner wall of the precooling chamber, and two guide columns fixedly connected to the top inner wall of the precooling chamber. The guide columns are inserted into the inner wall of the support arms, and the baffles are adapted to the discharge ports.

[0007] A cell wall breaking component is installed between the precooling chamber and the storage chamber.

[0008] As a further embodiment of this utility model: the cell-wall breaking component includes a partition plate fixedly connected to the inner circumference of the machine body and a cell-wall breaking roller rotatably connected to the top surface of the partition plate.

[0009] The bottom end of the long column is connected to the top end of the wall-breaking roller via a synchronous shaft.

[0010] As a further embodiment of this utility model: a cylinder is rotatably connected to the bottom inner wall of the storage cavity, and the top end of the cylinder is connected to the bottom end of the wall-breaking roller through a connecting shaft.

[0011] As a further embodiment of this utility model: the bottom outer wall of the machine body is connected to a motor via a support plate, and the output end of the motor is connected to the bottom end of the cylinder via a coupling.

[0012] As a further embodiment of this utility model: a filter plate is fixedly connected to the inner circumferential wall of the partition plate, an arc-shaped column is fixedly connected to the top surface of the filter plate, and a protruding column is fixedly connected to the outer circumferential wall of the wall-breaking roller near the bottom.

[0013] As a further improvement of this utility model: a feed inlet is fixedly connected to the top surface of the machine body;

[0014] The bottom surface of the machine body is fixedly connected to a discharge port.

[0015] As a further embodiment of this utility model: the outer circumference of the machine body is fixedly connected to an inlet and an outlet, and the inner wall of the machine body is fixedly connected to a spiral-shaped infusion tube.

[0016] As a further improvement of this utility model, a heat insulation layer is fixedly connected to the outer wall of the machine body.

[0017] Compared with the prior art, this utility model provides a cell wall breaking device for extracting nutrients from wild mushrooms, which has the following beneficial effects:

[0018] 1. This cell-wall breaking device for extracting nutrients from wild mushrooms features an intermittent feeding component. During motor startup, the screw is rotated via a long column drive, causing a baffle connected to the support arm to move upward along the guide column under the influence of the screw thread, gradually moving it away from the discharge port. This allows the wild mushrooms in the pre-cooling chamber to fall from the discharge port into the next compartment for cell-wall breaking. When the motor reverses its operation, the baffle moves downward along the guide column under the influence of the screw thread, gradually approaching and eventually fitting against the discharge port to seal and reset it. This prevents the cell-wall breaking rollers from being obstructed due to continuous material feeding. The reciprocating baffle enables automatic feeding of wild mushrooms in the pre-cooling chamber, effectively saving manual operation and providing uninterrupted cell-wall breaking, thus improving cell-wall breaking efficiency.

[0019] 2. In this cell wall breaking device for extracting nutrients from wild mushrooms, the protruding column passively rotates with the cell wall breaking roller. When it moves to the arc-shaped column, it is pressed down on the filter plate by the arc-shaped column. When the protruding column moves away from the arc-shaped column, the arc-shaped column will automatically reset under the rigid action of the filter plate. This back and forth movement causes the filter plate to vibrate up and down, which allows the wild mushroom powder falling on it to pass through quickly. This enables the powder after cell wall breaking to be discharged automatically, and also avoids the filter plate from clogging.

[0020] 3. The cell wall breaking device for extracting nutrients from wild mushrooms has an infusion tube that extends around the machine body. The device effectively cools the interior by delivering a low-temperature liquid, ensuring that the wild mushrooms are processed away from high temperatures (ambient temperature and heat generated by friction between the cell wall breaking rollers) before, during, and after processing. This effectively prevents the loss of nutrients from the wild mushrooms. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main cross-sectional structure of a cell-wall breaking device for extracting nutrients from wild mushrooms according to this utility model.

[0022] Figure 2 This is a schematic diagram of another cross-sectional view of the wall-breaking device for extracting nutrients from wild fungi proposed in this utility model.

[0023] Figure 3 This is a bottom view cross-sectional structural diagram of a cell wall breaking device for extracting nutrients from wild mushrooms according to the present invention.

[0024] In the diagram: 1. Body, 101. Feed inlet, 102. Discharge outlet, 2. Support leg, 3. Water outlet, 301. Water inlet, 302. Liquid delivery pipe, 4. Storage chamber, 5. Partition plate, 501. Filter plate, 6. Insulation layer, 7. Pre-cooling chamber, 701. Discharge outlet, 8. Stud, 801. Support arm, 802. Baffle, 803. Guide column, 804. Moving plate, 9. Wall-breaking roller, 10. Protruding column, 11. Arc column, 12. Motor. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Example 1

[0028] A cell-wall breaking device for extracting nutrients from wild mushrooms, such as Figure 1-3 As shown, the machine includes a body 1, with a feed inlet 101 fixed to the top surface of the body 1 by bolts; and a discharge outlet 102 fixed to the bottom surface of the body 1 by bolts. Wild mushrooms are poured into the pre-cooling chamber 7 through the feed inlet 101 for cooling, and then crushed into powder using a cell-breaking component. The wild mushroom powder is then transported to the storage chamber 4 for storage and can be discharged through the discharge outlet 102 later.

[0029] The interior of the machine body 1 is provided with a pre-cooling chamber 7 and a storage chamber 4 for temporarily storing wild mushroom powder from top to bottom. A wall breaking component is provided between the pre-cooling chamber 7 and the storage chamber 4. Preferably, the bottom inner wall of the storage chamber 4 is inverted cone shape to facilitate the collection and output of wild mushroom powder.

[0030] The cell wall breaking component includes a partition plate 5 fixed to the inner circumference of the machine body 1 by bolts, and a cell wall breaking roller 9 rotatably connected to the top surface of the partition plate 5; the cell wall breaking roller 9 is controlled to start, thereby breaking the wild fungi output from the pre-cooling chamber 7.

[0031] Furthermore, an annular filter plate 501 is fixed to the inner circumferential wall of the partition plate 5 by bolts, and an arc-shaped column 11 is fixed to the top surface of the filter plate 501 by bolts. A protruding column 10 is fixed to the outer circumferential wall of the wall-breaking roller 9 near the bottom end by bolts. The protruding column 10 passively rotates with the rotation of the wall-breaking roller 9. When it moves to the arc-shaped column 11, it will press down on the filter plate 501 by the arc-shaped column 11. When the protruding column 10 moves away from the arc-shaped column 11, the arc-shaped column 11 will automatically reset under the rigid action of the filter plate 501. This back-and-forth movement causes the filter plate 501 to vibrate up and down, which allows the wild mushroom powder falling on it to pass through quickly, realizing the self-feeding of the powder after wall breaking, and also avoiding the clogging of the filter plate 501.

[0032] Furthermore, a cylinder is rotatably connected to the bottom inner wall of the storage chamber 4, and the top of the cylinder is connected to the bottom end of the wall-breaking roller 9 via a connecting shaft; a motor 12 is connected to the bottom outer wall of the machine body 1 via a support plate, and the output end of the motor 12 is connected to the bottom end of the cylinder via a coupling; starting the motor 12 drives the wall-breaking roller 9 to perform wall-breaking treatment on the wild mushrooms via the cylinder.

[0033] Preferably, motor 12 is a reversible motor, as is the case in the prior art.

[0034] like Figure 1-3 As shown, the bottom inner wall of the precooling chamber 7 is inverted conical. An intermittent discharge assembly is provided inside the precooling chamber 7. The intermittent discharge assembly includes a stud 8 rotatably connected to the top inner wall of the precooling chamber 7, a long column welded to the bottom end of the stud 8, a movable plate 804 threadedly connected to the outer wall of the stud 8, support arms 801 bolted to both sides of the movable plate 804, a baffle 802 bolted to the bottom end of the support arm 801, two symmetrically arranged discharge ports 701 on the bottom inner wall of the precooling chamber 7, and two guide posts 803 bolted to the top inner wall of the precooling chamber 7. The guide posts 803 are inserted into the inner wall of the support arm 801, and the baffle 802 is adapted to the discharge port 701.

[0035] Preferably, the bottom end of the long column is connected to the top end of the wall-breaking roller 9 via a synchronous shaft;

[0036] Preferably, the space of the precooling chamber 7 is 2-5 times the size of the crushing space where the crushing roller 9 is located, thus lengthening the vertical movement distance of the baffle 802. During the start-up of the motor 12, the stud 8 is rotated via the long column drive, causing the baffle 802 connected to the support arm 801 to move upward along the guide column 803 under the drive of the thread, gradually moving it away from the discharge port 701, so that the wild fungi in the precooling chamber 7 can fall from the discharge port 701 to the next compartment for crushing. When the motor 12 operates in the reverse direction, the baffle 802 moves downward along the guide column 803 under the drive of the thread, gradually approaching and finally fitting against the discharge port 701 to seal and reset it, avoiding obstruction of the crushing roller 9 due to continuous material discharge. The reciprocating baffle 802 can realize the automatic discharge of wild fungi in the precooling chamber 7, effectively saving manual operation, providing uninterrupted crushing treatment, and effectively improving crushing efficiency.

[0037] Working principle: Wild mushrooms are poured into the pre-cooling chamber 7 through the feed inlet 101. During operation, the control motor 12 starts, which drives the wall-breaking roller 9 to rotate. Through the long column drive, the stud 8 rotates, which in turn causes the baffle 802 connected to the support arm 801 to move upward along the guide column 803 under the drive of the thread, so that it gradually moves away from the discharge port 701, so that the wild mushrooms in the pre-cooling chamber 7 can fall from the discharge port 701 to the next compartment for wall-breaking processing by the wall-breaking roller 9. When the motor 12 operates in the reverse direction, the baffle 802 moves downward along the guide column 803 under the drive of the thread, gradually approaching and finally fitting against the discharge port 701 to seal and reset it. Moreover, during this period, the protruding column 10 passively rotates with the rotation of the wall-breaking roller 9. When it moves to the arc-shaped column 11, it will be pressed down by the arc-shaped column 11 on the filter plate 501. When the protruding column 10 moves away from the arc-shaped column 11, the arc-shaped column 11 will automatically reset under the rigid action of the filter plate 501. This back and forth movement causes the filter plate 501 to vibrate up and down, which allows the wild mushroom powder falling on it to quickly pass through and enter the storage chamber 4 for storage. Later, it can be discharged through the outlet 102.

[0038] Example 2

[0039] A cell-wall breaking device for extracting nutrients from wild mushrooms, such as Figure 1-3 As shown, in order to prevent the loss of nutrients in wild mushrooms due to high temperature, this embodiment makes the following additions based on embodiment 1: the outer circumference of the machine body 1 near the top and bottom is fixed with an inlet 301 and an outlet 3 respectively by bolts, and the inner wall of the machine body 1 is fixed with a spiral infusion tube 302 by bolts; the infusion tube 302 extends and wraps around the machine body 1, and effectively cools its interior by conveying low-temperature liquid, so that the processing of wild mushrooms is carried out at a temperature far away from high temperature [here referring to ambient temperature and frictional heat generated by the wall-breaking roller 9] before, during and after processing, thereby effectively ensuring that the nutrients in wild mushrooms are not lost.

[0040] Furthermore, a heat insulation layer 6 is fixedly connected to the outer wall of the body 1 to prevent temperature exchange between the inner and outer layers of the body 1 and effectively slow down the rate of heat loss.

[0041] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cell wall breaking device for extracting nutritional components from wild fungi, comprising a body (1), characterized in that, The inside of the machine body (1) is sequentially provided from top to bottom with a pre-cooling chamber (7) and a storage cavity (4) with the bottom inner wall being inverted conical, the inside of the pre-cooling chamber (7) is provided with an intermittent discharging assembly, the intermittent discharging assembly comprises a stud (8) rotatably connected to the top inner wall of the pre-cooling chamber (7), an elongated column fixedly connected to the bottom end of the stud (8), a moving plate (804) threadedly connected to the outer wall of the stud (8), a support arm (801) fixedly connected to the two side faces of the moving plate (804), a baffle (802) fixedly connected to the bottom end of the support arm (801), two discharge ports (701) symmetrically arranged on the bottom inner wall of the pre-cooling chamber (7), and two guide columns (803) fixedly connected to the top inner wall of the pre-cooling chamber (7), wherein the guide columns (803) are inserted into the inner wall of the support arm (801), and the baffle (802) is matched with the discharge port (701). A wall breaking assembly is arranged between the pre-cooling chamber (7) and the storage cavity (4).

2. The cell wall breaking device for extracting a nutritional component of wild fungi according to claim 1, characterized by The wall breaking assembly comprises a partition plate (5) fixedly connected to the circumferential inner wall of the machine body (1), and a wall breaking knife roller (9) rotatably connected to the top face of the partition plate (5). The bottom end of the elongated column is connected to the top end of the wall breaking knife roller (9) through a synchronous shaft.

3. The cell wall breaking device for extracting a nutritional component of wild fungi according to claim 2, wherein The bottom inner wall of the storage cavity (4) is rotatably connected with a cylinder, and the top end of the cylinder is connected to the bottom end of the wall breaking knife roller (9) through a connecting shaft.

4. The cell wall breaking device for extracting a nutritional component of wild fungi according to claim 3, characterized by The bottom outer wall of the machine body (1) is connected with a motor (12) through a support plate, the output end of the motor (12) is connected to the bottom end of the cylinder through a shaft coupling.

5. The cell wall breaking device for extracting a nutritional component of wild fungi according to claim 4, wherein The circumferential inner wall of the partition plate (5) is fixedly connected with a filter plate (501), the top face of the filter plate (501) is fixedly connected with an arc-shaped column (11), and the circumferential outer wall close to the bottom end of the wall breaking knife roller (9) is fixedly connected with a convex column (10).

6. The cell wall breaking device for extracting a nutritional component of wild fungi according to claim 1, wherein The top face of the machine body (1) is fixedly connected with an inlet (101). The bottom face of the machine body (1) is fixedly connected with an outlet (102).

7. The cell wall breaking device for extracting a nutritional component of wild fungi according to claim 1, wherein The circumferential outer wall of the machine body (1) is fixedly connected with an inlet (301) and an outlet (3), respectively, and the inner wall of the machine body (1) is fixedly connected with a spiral-shaped infusion tube (302).

8. The cell wall breaking device for extracting a nutritional component of wild fungi according to claim 7, characterized by The outer wall of the machine body (1) is fixedly connected with a heat insulation layer (6).

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