Continuous stirring kneading machine for rubber production

By designing an automated auger shaft and electric valve control, the problem of frequent manual intervention in rubber production has been solved, realizing highly efficient automated operation of the continuous mixing and kneading machine, and improving production efficiency and safety.

CN223981976UActive Publication Date: 2026-03-10HEFEI HUIDONG RUBBER PLASTIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing rubber production mixing and kneading machines require frequent manual intervention during continuous operation, which increases workload and safety risks, and affects production efficiency.

Method used

Design a continuous mixing and kneading machine that uses a motor-driven auger shaft and electric valve control to achieve automated feeding, kneading and discharging, reducing manual operation.

Benefits of technology

It enables continuous operation in rubber production, reduces the workload and safety risks of personnel, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous stirring kneader for rubber production, which belongs to the technical field of rubber production and processing and comprises a mounting frame, a kneader is mounted in the center of the inside of the mounting frame, and a discharge box is mounted at the bottom of the kneader. The feeding box is mounted on one side of the storage box on the mounting frame, the auger shaft B is mounted on the motor C on the feeding box, raw materials for rubber production are fed into the feeding box through the feeding hopper, then the auger shaft B is driven and controlled by the motor C to be conveyed into the storage box, and the discharging pipe on the storage box is arranged over the kneading machine, so that the rubber production efficiency is improved. A discharging pipe is arranged in the storage box, an electric valve is installed on the discharging pipe, opening and closing operation of the electric valve can be controlled according to a background, after the electric valve is opened, the discharging pipe discharges rubber raw materials in the storage box and puts the rubber raw materials into the kneading machine, and the kneading stirring shaft is driven and controlled by a motor A to rotate, so that kneading treatment on rubber is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber production processing technical field, concretely is a kind of continuous type stirring kneader for rubber production. BACKGROUND

[0002] The stirring kneader in rubber production is a very important equipment, it is mainly used to mix various raw materials (such as natural rubber, synthetic rubber, filler, vulcanizing agent and auxiliary agent etc.), to ensure the performance and quality of final product, the stirring kneader currently used in rubber production, usually to the form of rubber raw materials is put, put into stirring kneader, after stirring kneading is finished, take out, again put into new batch of rubber raw materials to take stirring kneading treatment, during involving relevant technical personnel, then it is easy to increase the workload and work load of personnel involved, also increase the investment of personnel cost, it is not conducive to large quantities of rubber to take stirring kneading treatment, at the same time, involving personnel to take out improperly, it is easy to cause certain safety risk, to reduce the continuous stirring kneading efficiency of rubber production, also directly affect the use effect of continuous type stirring kneader for rubber production.

[0003] Therefore, it is necessary to develop a continuous type stirring kneader for rubber production. CONTENT OF UTILITY MODEL

[0004] The utility model aims at providing a kind of continuous type stirring kneader for rubber production to solve the problems raised in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of continuous type stirring kneader for rubber production, including mounting bracket, the inside center position of the mounting bracket is equipped with kneader, the bottom of the kneader is equipped with discharge box;

[0006] The top of the mounting bracket is equipped with continuous assembly, and the continuous assembly includes a storage tank, a feeding tank is installed on the outer wall of one side of the storage tank.

[0007] Preferably, the upper and lower parts of the kneader are rotatably connected with kneading stirring shafts, and the kneading stirring shafts are provided with gears at one end.

[0008] Preferably, a motor A is installed below the outer wall of one side of the kneader, and the other end of the lower motor A is fixedly connected with the lower kneading stirring shaft.

[0009] Preferably, a motor B is installed on the outer wall of one side of the discharge box, and a auger shaft A is installed on the output end of the motor B.

[0010] Preferably, the auger shaft A is located inside the discharge box, and a discharge port is provided on one side of the bottom of the discharge box.

[0011] Preferably, a feeding hopper is installed below the outer wall of one side of the feeding box, and a discharging hopper is installed on the top of the feeding box.

[0012] Preferably, a motor C is installed on the bottom of the feeding box, and a worm shaft B is installed on the output end of the motor C.

[0013] Preferably, the worm shaft B is located in the interior of the feeding box, a discharging pipe is installed on the bottom of the storage box, and an electric valve is installed on the outer wall of the discharging pipe.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] The feeding box is installed on one side of the storage box on the mounting frame, the motor C on the feeding box is installed on the worm shaft B, according to the raw material for rubber production, the raw material is put into the feeding box through the feeding hopper, and then the worm shaft B is driven and controlled to the storage box by the motor C, the discharging pipe on the storage box is arranged directly above the kneading machine, the electric valve is installed on the discharging pipe, the electric valve is controlled to open and close according to the backstage, after the electric valve is opened, the discharging pipe discharges the rubber raw material in the storage box and puts it into the kneading machine, the kneading stirring shaft is driven and controlled to rotate by the motor A, so that the rubber is kneaded, after the rubber is kneaded, the worm shaft A in the discharging box is matched with the motor B to convey the rubber to the discharge port for discharge, the rubber after discharge is controlled to discharge the rubber raw material in the storage box again, a new batch of rubber is kneaded, continuous kneading and stirring operation is realized, the operation of related technical personnel is not needed during the operation, the workload and work load degree of the related personnel are reduced, the personnel cost is reduced, the safety risk caused by personnel operation is avoided, the efficiency of continuous stirring and kneading production of rubber is improved, and the use effect of the continuous stirring and kneading machine for rubber production is directly and effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A front view cross-sectional view of the utility model is provided.

[0017] Figure 2 A front view of the utility model is provided.

[0018] Figure 3 A structure enlarged view of A in the utility model is provided. Figure 1

[0019] Figure 4 A partial structure three-dimensional schematic view of the utility model is provided.

[0020] ​In the figure: 1, mounting frame; 2, kneader; 201, kneading stirring shaft; 202, gear; 203, motor A; 3, discharge box; 301, motor B; 302, auger shaft A; 303, discharge port; 4, storage box; 401, feeding box; 402, feeding hopper; 403, discharge hopper; 404, motor C; 405, auger shaft B; 406, discharge pipe; 407, electric valve. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] The utility model provides the following technical scheme: a continuous type stirring kneader for rubber production, please refer to Figures 1-4 , including mounting frame 1, the inside center position of mounting frame 1 is installed with kneader 2, the inside upper and lower of kneader 2 are all rotatably connected with kneading stirring shaft 201, and one end of kneading stirring shaft 201 is installed with gear 202, and the lower outside wall of one side of kneader 2 is installed with motor A 203, and the lower motor A 203 is fixedly connected with the other end of the lower kneading stirring shaft 201, two groups of kneading stirring shafts 201 are rotatably connected and correspondingly installed in the inside upper and lower of kneader 2, and the gears 202 on the two groups of kneading stirring shafts 201 are mutually kneaded, according to the fixed connection of the output end on a group of motor A 203 and a group of kneading stirring shafts 201, the motor A 203 drives a group of kneading stirring shafts 201 to rotate forward or reverse, can synchronously drive another group of kneading stirring shafts 201 to rotate forward or reverse, when two groups of kneading stirring shafts 201 rotate mutually, can adopt kneading treatment to rubber, and the bottom of kneader 2 is installed with discharge box 3, and the outside wall on one side of discharge box 3 is installed with motor B 301, and the output end on motor B 301 is installed with auger shaft A 302, and auger shaft A 302 is located in the inside of discharge box 3, and one side of the bottom of discharge box 3 is provided with discharge port 303, the kneader 2 and the middle position on the bottom discharge box 3 are processed through, and the auger shaft A 302 on motor B 301 is arranged in discharge box 3, so that the rubber in kneader 2 is kneaded, and the rubber is discharged by motor B 301 driven auger shaft A 302;

[0023] A continuous assembly is mounted on the top of the mounting frame 1. The continuous assembly includes a storage bin 4. A feeding bin 401 is mounted on one outer wall of the storage bin 4. A feed hopper 402 is mounted below one outer wall of the feeding bin 401. A discharge hopper 403 is mounted on the top of the feeding bin 401. A motor C404 is mounted on the bottom of the feeding bin 401. An auger shaft B405 is mounted at the output end of the motor C404. The auger shaft B405 is located inside the feeding bin 401. A discharge pipe 406 is mounted on the bottom of the storage bin 4. An electric valve 407 is mounted on the outer wall of the discharge pipe 406. The feeding bin 401 is mounted on one side of the storage bin 4 on the mounting frame 1, and the motor C404 on the feeding bin 401 is mounted with the auger shaft B405. According to the raw materials used for rubber production, they are fed into the feeding bin 401 through the feed hopper 402, and then fed by the motor C404. 04 Drive and control the auger shaft B405 to convey the rubber raw material into the storage tank 4. By setting the discharge pipe 406 on the storage tank 4 directly above the kneader 2 and installing an electric valve 407 on the discharge pipe 406, the electric valve 407 can be opened and closed according to the background control. When the electric valve 407 is opened, the discharge pipe 406 discharges the rubber raw material in the storage tank 4 and puts it into the kneader 2. The kneading and stirring shaft 201 is driven and controlled by the motor A203 to rotate, thereby achieving the kneading treatment of the rubber. After the rubber is kneaded, the auger shaft A302 in the discharge tank 3, together with the motor B301, conveys it to the discharge port 303 for discharge. After the rubber is discharged, the electric valve 407 is controlled again to discharge the rubber raw material in the storage tank 4, so that a new batch of rubber can continue to be kneaded and processed, realizing continuous kneading and stirring operation.

[0024] Working Principle: In using this invention, two sets of kneading and mixing shafts 201 are rotatably connected and installed correspondingly inside the kneader 2, one above and one below. The gears 202 on the two sets of kneading and mixing shafts 201 are engaged with each other. A motor A203 is fixedly connected to one set of kneading and mixing shafts 201, so that motor A203 drives one set of kneading and mixing shafts 201 to rotate forward or backward, simultaneously driving the other set of kneading and mixing shafts 201 to rotate forward or backward. When the two sets of kneading and mixing shafts 201 rotate relative to each other, the rubber can be kneaded. By connecting the kneader 2 to the discharge box 3 at the bottom, and placing the auger shaft A302 on the motor B301 inside the discharge box 3, the rubber in the kneader 2 is discharged after being kneaded, driven by the motor B301. The feeding box 401 is installed on one side of the storage box 4 on the mounting frame 1, and the motor C404 on the feeding box 401 is mounted with the auger shaft B405. Raw materials for rubber production are fed into the feeding box 401 through the feed hopper 402, and then driven by the motor C404 to control the auger shaft B405. 5. The material is conveyed to the storage bin 4. The discharge pipe 406 on the storage bin 4 is positioned directly above the kneader 2, and an electric valve 407 is installed on the discharge pipe 406. The electric valve 407 can be controlled to open and close via a control panel. When the electric valve 407 is open, the discharge pipe 406 discharges the rubber raw material from the storage bin 4 into the kneader 2. The kneading and mixing shaft 201 is driven by motor A203 to rotate, thus achieving the kneading process. After the rubber is kneaded, the auger shaft A302 in the discharge bin 3, in conjunction with motor B301,... The rubber is then discharged through outlet 303. After discharge, the rubber material is discharged from storage tank 4 by controlling electric valve 407 again, allowing a new batch of rubber to continue kneading and mixing. This achieves continuous kneading and mixing operations without the need for technical personnel, reducing workload and labor costs. It also avoids safety risks associated with manual operation, effectively improving the efficiency of continuous rubber mixing and kneading production and directly enhancing the performance of continuous mixing and kneading machines for rubber production.

[0025] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A continuous type kneader for rubber production comprising a mounting frame (1) having a kneader (2) installed at the inner center position of the mounting frame (1), characterized in that: The bottom of the kneader (2) is provided with a discharge box (3); The top of the mounting frame (1) is provided with a continuous assembly, which comprises a storage box (4), and one side outer wall of the storage box (4) is provided with a feeding box (401).

2. A continuous type kneader for rubber production according to claim 1, characterized in that: The upper and lower parts of the interior of the kneader (2) are rotatably connected with kneading stirring shafts (201), and one end of each kneading stirring shaft (201) is provided with a gear (202).

3. A continuous type mixing kneader for rubber production according to claim 2, characterized in that: The lower part of one side outer wall of the kneader (2) is provided with a motor A (203), and the other end of the lower part of the kneading stirring shaft (201) is fixedly connected with the motor A (203).

4. A continuous type mixing kneader for rubber production according to claim 1, characterized in that: One side outer wall of the discharge box (3) is provided with a motor B (301), and the output end of the motor B (301) is provided with an auger shaft A (302).

5. A continuous type mixing kneader for rubber production according to claim 4, characterized in that: The auger shaft A (302) is located in the interior of the discharge box (3), and one side of the bottom of the discharge box (3) is provided with a discharge port (303).

6. A continuous type mixing kneader for rubber production according to claim 1, characterized in that: The lower part of one side outer wall of the feeding box (401) is provided with a feeding hopper (402), and the top of the feeding box (401) is provided with a discharge hopper (403).

7. A continuous type mixing kneader for rubber production according to claim 1, characterized in that: The bottom of the feeding box (401) is provided with a motor C (404), and the output end of the motor C (404) is provided with an auger shaft B (405).

8. A continuous type mixing kneader for rubber production according to claim 7, characterized in that: The auger shaft B (405) is located in the interior of the feeding box (401), the bottom of the storage box (4) is provided with a discharge pipe (406), and the outer wall of the discharge pipe (406) is provided with an electric valve (407).