Protein gel gelatinization device

Abstract

The utility model discloses a protein gel emulsifying device, which belongs to the field of protein gel processing devices and comprises a base, driving wheels arranged at four corners of the bottom end of the base, two symmetrically distributed accommodating grooves formed in the bottom end of the base, a supporting component arranged at the bottom end of the base, a groove formed in the top end of the base, and a supporting block rotationally mounted in the groove. Supporting columns are fixedly mounted on the two sides of the supporting block, the sides, away from the supporting block, of the two supporting columns are rotationally connected with the inner walls of the opposite sides of the grooves in the same side, an emulsifying cavity is formed in the top end of the supporting block, a top cover is arranged at the top end of the supporting block, a stirring assembly is arranged at the bottom of the top cover, and a supporting frame is fixedly mounted at the top end of the base. The top cover is driven by the lifting assembly to drive the stirring assembly to be separated from the emulsifying cavity, then the stirring assembly is moved to the position below the stirring assembly through the material receiving assembly, the effect of receiving residual liquid on the surface of the stirring assembly is achieved, follow-up collection is facilitated, and waste of materials is reduced.

Description

Technical Field

[0001] This utility model relates to the field of protein gel processing equipment, and more specifically, to a protein gel emulsification device. Background Technology

[0002] Protein gel is a common natural ingredient with multiple functions and effects in the beauty field, including moisturizing, anti-aging, skin repair, whitening, and promoting blood circulation. It is a commonly used cosmetic ingredient. Emulsification is the process of uniformly dispersing a liquid into two immiscible liquids as extremely small droplets. If an appropriate surfactant is added and the mixture is vigorously stirred, the oil is dispersed in water to form an emulsion. This process is called emulsification, and emulsification equipment is required in the gel production process.

[0003] Patent application number 202322371616.7 discloses an automated gel emulsification device, including a base plate. A drive box is fixedly connected to the upper left side of the base plate, and an organism is fixedly connected to the upper right side of the base plate. An emulsification tank is rotatably connected between the drive box and the organism. A rotating shaft is rotatably connected to the upper right side of the drive box. In this invention, the emulsification tank can be rotated by a brake motor, a first driving gear, a driven gear, and a rotating shaft, thereby allowing the emulsion in the emulsification tank to be poured out, accelerating the discharge speed. A vacuum pump can extract air from the emulsification tank, creating a vacuum inside and accelerating the emulsification speed. A servo motor, a toothed belt, a second driving gear, and a driven toothed ring can drive the arc-shaped scraper at the lower end of the connecting ring to rotate, scraping off the emulsifier on the inner wall of the emulsification tank, thereby improving emulsification efficiency.

[0004] Regarding the aforementioned technologies, a hydraulic cylinder drives the impeller to detach from the emulsification tank. Subsequently, a brake motor, a first driving gear, a driven gear, and a rotating shaft can drive the emulsification tank to rotate, thereby allowing the emulsion inside the emulsification tank to be poured out, accelerating the discharge speed. However, liquid may still adhere to the surfaces of the impeller and the stirring shaft. When pouring the emulsion, the liquid on the impeller and the stirring shaft may drip onto the surface of the emulsification tank, resulting in the waste of some materials. Utility Model Content

[0005] To solve the above problems, this utility model provides a protein gel emulsification device, which adopts the following technical solution:

[0006] A protein gel emulsification device includes a base with drive wheels at each of the four corners of the base. Two symmetrically distributed storage slots are located at the bottom of the base. A support assembly is located at the bottom of the base. A groove is located at the top of the base, within which a support block is rotatably mounted. Support columns are fixedly mounted on both sides of the support block. The side of the two support columns furthest from the support block is rotatably connected to the inner wall of the opposite side of the groove. An emulsification chamber is located at the top of the support block. A top cover is located at the top of the top cover, and a stirring assembly is located at the bottom of the top cover. A support frame is fixedly mounted at the top of the base. A lifting assembly is located between the inner wall of the top of the support frame and the top of the top cover. A receiving assembly is located between the support frames. An installation slot is located on one side of the base, with one of the support columns, furthest from the support block, extending into the installation slot and equipped with a drive assembly.

[0007] By adopting the above technical solution, when using this equipment, the operator can move the entire equipment by driving the drive wheels, which improves the ease of movement. After the equipment is moved to a suitable position, the base is raised by the support component, and the drive wheels are lifted off the ground, which can support and stabilize the equipment, thus helping to maintain the stability of the equipment. After the equipment is stabilized, the operator puts the raw materials into the emulsification chamber opened at the top of the support block. Then, the lifting component drives the top cover and the stirring component to move down, so that the stirring component moves into the emulsification chamber. The stirring component then stirs the raw materials inside the emulsification chamber, which can accelerate the emulsification of the raw materials. After the product is emulsified, the lifting component drives the top cover and the stirring component to rise and move out of the emulsification chamber. Then, the receiving component moves to the bottom of the stirring component to receive the liquid on the surface of the stirring component, which can reduce material waste. After the stirring component moves out of the emulsification chamber, the support block is rotated and tilted by the drive component, which can discharge the material.

[0008] Furthermore, the support assembly includes two support plates located below the base. Two symmetrically distributed third cylinders are fixedly installed on the inner walls of the top of the two storage slots. Connecting columns are fixedly installed at the piston shaft ends of the two third cylinders on the same side. The bottom ends of the two connecting columns on the same side are fixedly connected to the top of the support plate on the same side.

[0009] By adopting the above technical solution, after the equipment is moved to a suitable position, the third cylinder drives the support plate on the same side to descend, so that the support plate contacts the ground. Then, the base rises under the action of the reverse driving force of the third cylinder, which can play the role of supporting and stabilizing the base, which helps to maintain the stability of the equipment.

[0010] Furthermore, the stirring assembly includes a rotating shaft rotatably mounted on the bottom end of the top cover. Two symmetrically distributed third rings are fixedly sleeved on the side wall of the rotating shaft. Two symmetrically distributed scrapers are slidably mounted on the inner wall of the emulsification chamber. Connecting rods are fixedly connected between the two third rings and the two scrapers. Multiple first rings arranged in a linear array are fixedly sleeved on the side wall of the rotating shaft. Multiple stirring plates arranged in a ring array are fixedly mounted on the side wall of each first ring. The first rings are located between the two third rings. A second ring is fixedly sleeved on the lower side wall of the rotating shaft. Multiple symmetrically distributed stirring rods are fixedly mounted on the side wall of the second ring. An installation box is fixedly mounted on the top of the top cover. A second geared motor is fixedly mounted inside the installation box. The top of the rotating shaft passes through the top cover and extends into the installation box. The top of the rotating shaft is fixedly connected to the end of the output shaft of the second geared motor.

[0011] By adopting the above technical solution, after the workers inject the raw materials into the emulsification chamber, the second reduction motor drives the rotating shaft to rotate. The rotating shaft drives the first, second, and third rings to rotate synchronously, thereby causing the connecting rod, scraper, stirring plate, and stirring rod to rotate synchronously. Through the cooperation of the connecting rod, scraper, stirring plate, and stirring rod, the raw materials inside the emulsification chamber can be stirred, which helps to accelerate the emulsification efficiency of the raw materials. In addition, the scraper not only stirs the raw materials but also cleans the inner wall of the emulsification chamber.

[0012] Furthermore, the lifting assembly includes a first cylinder fixedly installed at the top of the support frame, the piston shaft of the first cylinder slidingly passing through the support frame, two symmetrically distributed mounting brackets fixedly installed at the top of the top cover, a connecting plate fixedly installed between the two mounting brackets, and the piston shaft of the first cylinder fixedly connected to the top of the connecting plate.

[0013] By adopting the above technical solution, the connecting plate and the mounting frame are raised and lowered synchronously by the first cylinder, and the mounting frame, along with the top cover, is raised and lowered synchronously, which can play the role of adjusting the position of the stirring component.

[0014] Furthermore, the receiving assembly includes two receiving half-frames disposed above the base. A second cylinder is fixedly installed on both sides of the support frame. The piston shafts of the two second cylinders slide through the support frame. A support block is fixedly installed on the opposite side of the two receiving half-frames. The piston shafts of the two second cylinders are fixedly connected to the opposite side of the support block on the same side. A rubber pad is fixedly installed on the opposite side of the two receiving half-frames.

[0015] By adopting the above technical solution, after the stirring component moves out of the emulsification chamber, the second cylinder drives the same-side support block and the receiving half-frame to move synchronously, thereby moving the two receiving half-frames to the bottom of the stirring component. The two receiving half-frames are spliced ​​together to form a circular frame, which serves to receive the liquid dripping from the surface of the stirring component, thus reducing material waste.

[0016] Furthermore, the drive assembly includes a driven gear fixedly sleeved on one of the support columns and passing through one end of the mounting groove. A first geared motor is fixedly installed in the mounting groove. A drive gear is fixedly sleeved on the side wall of the output shaft of the first geared motor. The drive gear and the driven gear mesh. A cover is provided in the mounting groove.

[0017] By adopting the above technical solution, after the material emulsification is completed, the first reduction motor drives the drive gear to rotate, the drive gear drives the driven gear to rotate, the driven gear drives the connected support column to rotate, the support column drives the support block to rotate, thereby causing the support block to rotate and tilt, which facilitates subsequent material discharge.

[0018] In summary, this utility model has the following beneficial technical effects:

[0019] (1) In this utility model, the top cover is driven by the lifting component to take the stirring component away from the emulsification chamber, and then the receiving component moves to the bottom of the stirring component to receive the liquid remaining on the surface of the stirring component, which is convenient for subsequent collection and helps to reduce material waste.

[0020] (2) In this utility model, by setting the drive component, the first reduction motor drives the drive gear to rotate, the drive gear drives the driven gear to rotate, and the driven gear drives the support column to rotate synchronously with the support block, which can play the role of pouring emulsion and facilitate material discharge. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the protein gel emulsification device of this utility model;

[0022] Figure 2 This utility model relates to a protein gel emulsification device. Figure 1 Enlarged view of A in the middle;

[0023] Figure 3 This is a cross-sectional view of the protein gel emulsification device of this utility model;

[0024] Figure 4 This utility model relates to a protein gel emulsification device. Figure 3 Enlarged view of B in the middle;

[0025] Figure 5 This is an exploded view of the receiving component in the protein gel emulsification device of this invention.

[0026] Explanation of the labels in the diagram:

[0027] 1. Base; 2. Support block; 3. Support frame; 4. Receiving half frame; 5. Mounting bracket; 6. Connecting plate; 7. First cylinder; 8. Second cylinder; 9. Top cover; 10. Groove; 11. Support plate; 12. Connecting column; 13. Third cylinder; 14. Mounting box; 15. Rotating shaft; 16. Stirring plate; 17. First collar; 18. Scraper; 19. Emulsifying chamber; 20. Cover; 21. First geared motor; 22. Drive gear; 23. Support column; 24. Driven gear; 25. Mounting groove; 26. Second geared motor; 27. Storage groove; 28. Stirring rod; 29. ​​Second collar; 30. Third collar; 31. Connecting rod; 32. Support block. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The following is in conjunction with the appendix Figure 1-5 The present invention will be described in further detail below.

[0032] Please see Figure 1-5A protein gel emulsification device includes a base 1 with drive wheels at each of the four corners of the base 1. Two symmetrically distributed storage slots 27 are located at the bottom of the base 1. A support assembly is provided at the bottom of the base 1, including two support plates 11 positioned below the base 1. Two symmetrically distributed third cylinders 13 are fixedly installed on the inner walls of the tops of the two storage slots 27. Connecting columns 12 are fixedly installed at the piston shaft ends of the two third cylinders 13 on the same side. The bottom ends of the two connecting columns 12 on the same side are fixedly connected to the top of the support plate 11 on the same side. When in use, the operator can move the entire device using the drive wheels, improving the ease of movement. After the device is moved to a suitable position, the third cylinders 13 drive the support plate 11 on the same side to descend, making the support plate 11 contact the ground. Subsequently, the base 1 rises under the reverse driving force of the third cylinders 13, thus providing stable support for the base 1 and maintaining the stability of the device.

[0033] The base 1 has a groove 10 at its top, and a support block 2 is rotatably installed in the groove 10. Support columns 23 are fixedly installed on both sides of the support block 2. The side of the two support columns 23 away from the support block 2 is rotatably connected to the inner wall of the side opposite to the groove 10 on the same side. The top of the support block 2 has an emulsification chamber 19. The top of the base 1 has a support frame 3 fixedly installed. A lifting assembly is provided between the inner wall of the top of the support frame 3 and the top of the top cover 9. The lifting assembly includes a first cylinder 7 fixedly installed at the top of the support frame 3. The piston shaft of the first cylinder 7 slides through the support frame 3. The top of the top cover 9 has two symmetrically distributed mounting brackets 5 fixedly installed. A connecting plate 6 is fixedly installed between the two mounting brackets 5. The piston shaft of the first cylinder 7 is fixedly connected to the top of the connecting plate 6. The first cylinder 7 drives the connecting plate 6 and the mounting brackets 5 to lift synchronously. The mounting brackets 5 lift the top cover 9 synchronously, which can adjust the position of the stirring assembly.

[0034] The support block 2 has a top cover 9 at its top, and a stirring assembly at its bottom. The stirring assembly includes a rotating shaft 15 rotatably mounted on the bottom of the top cover 9. Two symmetrically distributed third rings 30 are fixedly sleeved on the side wall of the rotating shaft 15. Two symmetrically distributed scrapers 18 are slidably mounted on the inner wall of the emulsification chamber 19. Connecting rods 31 are fixedly connected between the two third rings 30 and the two scrapers 18. Multiple first rings 17 arranged in a linear array are fixedly sleeved on the side wall of the rotating shaft 15. The side walls of the first rings 17 are all fixedly mounted on... The device is equipped with multiple stirring plates 16 arranged in a ring array. A first ring 17 is located between two third rings 30. A second ring 29 is fixedly sleeved on the lower side wall of the rotating shaft 15. Multiple stirring rods 28 are fixedly installed on the side wall of the second ring 29. An installation box 14 is fixedly installed on the top of the top cover 9. A second reduction motor 26 is fixedly installed inside the installation box 14. The top of the rotating shaft 15 passes through the top cover 9 and extends into the installation box 14. The top of the rotating shaft 15 is fixedly connected to the end of the output shaft of the second reduction motor 26.

[0035] After the staff injects the raw materials into the emulsification chamber 19, the rotating shaft 15 is driven to rotate by the second reduction motor 26. The rotating shaft 15 drives the first ring 17, the second ring 29 and the third ring 30 to rotate synchronously, thereby causing the connecting rod 31, the scraper 18, the stirring plate 16 and the stirring rod 28 to rotate synchronously. Through the cooperation of the connecting rod 31, the scraper 18, the stirring plate 16 and the stirring rod 28, the raw materials inside the emulsification chamber 19 can be stirred, which helps to accelerate the emulsification efficiency of the raw materials. In addition, the scraper 18 not only stirs the raw materials, but also cleans the inner wall of the emulsification chamber 19.

[0036] A receiving assembly is provided between the support frames 3. The receiving assembly includes two receiving half-frames 4 set above the base 1. Second cylinders 8 are fixedly installed on both sides of the support frame 3. The piston shafts of the two second cylinders 8 slide through the support frame 3. Support blocks 32 are fixedly installed on opposite sides of the two receiving half-frames 4. The piston shafts of the two second cylinders 8 are fixedly connected to the opposite side of the support block 32 on the same side. Rubber pads are fixedly installed on opposite sides of the two receiving half-frames 4. After the raw material emulsification is completed, the top cover 9 and the bottom structure are driven to rise synchronously by the first cylinder 7, so that the stirring assembly is separated from the emulsification chamber 19. Then, the support block 32 and the receiving half-frames 4 on the same side are driven to move synchronously by the second cylinder 8, so that the two receiving half-frames 4 move to the bottom of the stirring assembly. The two receiving half-frames 4 are spliced ​​into a circular frame shape, which serves to receive the liquid dripping from the surface of the stirring assembly, which helps to reduce material waste.

[0037] A mounting groove 25 is provided on one side of the base 1. One end of a support column 23, away from the support block 2, extends into the mounting groove 25 and is equipped with a drive assembly. The drive assembly includes a driven gear 24 fixedly sleeved on one of the support columns 23, which extends through the side wall of the mounting groove 25. A first geared motor 21 is fixedly installed in the mounting groove 25. A drive gear 22 is fixedly sleeved on the side wall of the output shaft of the first geared motor 21. The drive gear 22 and the driven gear 24 mesh. A cover 20 is provided in the mounting groove 25. After the material emulsification is completed, the first geared motor 21 drives the drive gear 22 to rotate. The drive gear 22 drives the driven gear 24 to rotate. The driven gear 24 drives the connected support column 23 to rotate. The support column 23 drives the support block 2 to rotate, thereby causing the support block 2 to rotate and tilt, which facilitates subsequent material discharge.

[0038] The implementation principle of this utility model embodiment is as follows: When using the equipment, the operator can drive the entire equipment to move via the drive wheels, which improves the convenience of equipment movement. After the equipment is moved to a suitable position, the base 1 is driven to rise by the support component, and the drive wheels are lifted off the ground, which can support and stabilize the equipment, thus helping to maintain the stability of the equipment. After the equipment is stabilized, the operator puts the raw materials into the emulsification chamber 19 opened at the top of the support block 2. Then, the lifting component drives the top cover 9 and the stirring component to move down, so that the stirring component moves into the emulsification chamber 19. Then, the stirring component stirs the raw materials inside the emulsification chamber 19, which can accelerate the emulsification of the raw materials. After the product is emulsified, the lifting component drives the top cover 9 and the stirring component to rise and move out of the emulsification chamber 19. Then, the receiving component moves to the bottom of the stirring component to receive the liquid on the surface of the stirring component, which helps to reduce material waste. After the stirring component moves out of the emulsification chamber 19, the support block 2 is driven to rotate and tilt by the drive component, which can discharge the material.

[0039] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A protein gel emulsification apparatus, characterized by: The utility model provides a kind of emulsification device, including base (1), the bottom end of the base (1) is equipped with driving wheel, the bottom end of the base (1) is equipped with two storage grooves (27) being symmetrically distributed, the bottom end of the base (1) is equipped with support assembly, the top end of the base (1) is equipped with recess (10), support block (2) is rotatably installed in the recess (10), support column (23) is fixedly installed on the both sides of the support block (2), the side of the two support columns (23) away from support block (2) is rotatably connected with the side of the inner wall of the recess (10) opposite, the top end of the support block (2) is equipped with emulsification cavity (19), the top end of the support block (2) is equipped with top cover (9), the bottom of the top cover (9) is equipped with stirring assembly, the top end of the base (1) is fixedly installed with support frame (3), lifting assembly is equipped between the top end inner wall of the support frame (3) and the top end of top cover (9), receiving assembly is equipped between the support frame (3), the side of the base (1) is equipped with installation groove (25), one of the support column (23) away from support block (2) end is penetrated into installation groove (25) and is equipped with drive assembly.

2. The protein gel emulsification device of claim 1, wherein: The support assembly includes two support plates (11) arranged below the base (1), two third air cylinders (13) are fixedly installed on the top end inner wall of the two storage grooves (27) symmetrically, the piston shaft end of the two third air cylinders (13) on the same side is fixedly installed with connecting column (12), and the bottom end of the two connecting columns (12) on the same side is fixedly connected with the top end of the support plate (11) on the same side.

3. The protein gel emulsification device of claim 1, wherein: The stirring assembly includes rotating shaft (15) rotatably installed at the bottom of top cover (9), the side wall of rotating shaft (15) is fixedly sleeved with two third collars (30) symmetrically distributed, two symmetrically distributed scrapers (18) are slidably installed on the inner wall of emulsification cavity (19), connecting rods (31) are fixedly connected between the two third collars (30) and the two scrapers (18), the side wall of rotating shaft (15) is fixedly sleeved with a plurality of first collars (17) arranged in a straight line array, a plurality of stirring plates (16) arranged in a ring array are fixedly installed on the side wall of the first collars (17), the first collars (17) are located between the two third collars (30), the second collar (29) is fixedly sleeved on the side wall of the lower segment of rotating shaft (15), a plurality of stirring rods (28) symmetrically distributed are fixedly installed on the side wall of the second collar (29), mounting box (14) is fixedly installed on the top end of top cover (9), second reduction motor (26) is fixedly installed in mounting box (14), rotating shaft (15) top end penetrates through top cover (9) and extends into mounting box (14), and the top end of rotating shaft (15) is fixedly connected with the output shaft end of second reduction motor (26).

4. The protein gel emulsification device of claim 1, wherein: The lifting assembly comprises a first air cylinder (7) fixedly installed at the top end of the support frame (3), a piston shaft of the first air cylinder (7) slidingly penetrating the support frame (3), two mounting racks (5) symmetrically arranged and fixedly installed at the top end of the top cover (9), and a connecting plate (6) fixedly installed between the two mounting racks (5), wherein the piston shaft of the first air cylinder (7) is fixedly connected to the top end of the connecting plate (6).

5. The protein gel emulsification device of claim 1, wherein: The material receiving assembly comprises two material receiving half frames (4) arranged above the base (1), two second air cylinders (8) fixedly installed at the two sides of the support frame (3), piston shafts of the two second air cylinders (8) slidingly penetrating the support frame (3), support blocks (32) fixedly installed at opposite sides of the two material receiving half frames (4), the piston shafts of the two second air cylinders (8) fixedly connected to the opposite sides of the support blocks (32) on the same side, and rubber pads fixedly installed at opposite sides of the two material receiving half frames (4).

6. The protein gel emulsification device of claim 1, wherein: The driving assembly comprises a driven gear (24) fixedly sleeved on one side wall of one of the support columns (23) penetrating the mounting slot (25), a first speed reducer motor (21) fixedly installed in the mounting slot (25), a driving gear (22) fixedly sleeved on the side wall of the output shaft of the first speed reducer motor (21), the driving gear (22) engaged with the driven gear (24), and a cover (20) arranged in the mounting slot (25).

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