Remote automatic iron unloading device
By designing a remote automatic iron unloading device, which utilizes an electric telescopic leg and a sliding mechanism driven by a servo motor to automatically scrape off and collect iron filings on the electromagnet, the problem of difficult removal of ferromagnetic impurities in existing devices is solved, and the adsorption efficiency and stability are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-03-20
AI Technical Summary
In existing iron unloading devices, ferromagnetic impurities are difficult to completely remove after being adsorbed on the electromagnet, affecting the amount adsorbed in the next cycle.
A remote automatic iron unloading device was designed, which adopts electric telescopic legs, anti-slip pads, chutes, cleaning units and collection units. The active wheel and driven wheel are driven by servo motors to realize the sliding and rotation of electromagnets. With the help of scrapers and collection boxes, iron filings are automatically scraped off and collected.
This technology enables automatic scraping and uniform collection of iron filings from the electromagnet, improving adsorption efficiency and ensuring the stability and efficiency of the next adsorption cycle.
Smart Images

Figure CN224010027U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of iron unloading device, specifically related to a remote automatic iron unloading device. BACKGROUND
[0002] The iron unloading device is a kind of equipment for removing ferromagnetic impurities mixed in material in industrial production. It is usually used with an iron remover, and the ferromagnetic material adsorbed on the iron remover is separated and discharged by mechanical or automatic means, so as to realize the purification of material and the protection of equipment.
[0003] The iron unloading device is used to adsorb the ferromagnetic impurities mixed in material by starting electromagnet, and then the ferromagnetic impurities are transported out by closing the electromagnet. However, when the ferromagnetic impurities are adsorbed by the electromagnet, the ferromagnetic impurities are magnetized, and part of the ferromagnetic impurities will continue to be adsorbed on the electromagnet, affecting the adsorption amount of the next time. Therefore, a remote automatic iron unloading device is needed to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model provides a remote automatic iron unloading device to solve the problems in the above background technology.
[0005] To solve the above technical problems, the technical scheme of the utility model is as follows:
[0006] The embodiment of the utility model provides a remote automatic iron unloading device, which comprises:
[0007] skeleton;
[0008] Electric telescopic legs, the electric telescopic legs are fixedly installed at the four corners of the skeleton;
[0009] Anti-skid foot pads, the anti-skid foot pads are fixedly installed on one end surface of the four electric telescopic legs;
[0010] Sliding grooves, the sliding grooves are symmetrically arranged on the inner side surface of the skeleton;
[0011] Cleaning unit, the cleaning unit is arranged on the surface of the skeleton and the sliding groove, and is used for scraping and collecting the adsorbed iron filings;
[0012] Collecting unit, the collecting unit is arranged on the surface of the cleaning unit, and is used for uniformly adsorbing the iron filings.
[0013] Further, the cleaning unit comprises two collecting boxes, the two collecting boxes are symmetrically installed on the lower surface of the skeleton, the upper surface of the collecting box is fixedly installed with a scraper, the inner side surface of the two sliding grooves is respectively rollably installed with two pairs of driven wheels, and two pairs of the driven wheels are rotatably installed with a mounting frame.
[0014] Through the technical scheme, the scrap iron of the electromagnet can be scraped off by the scraper.
[0015] Further, the outer side surface of the mounting frame is provided with a through groove one respectively, the outer side surface of the mounting frame is provided with a through groove two respectively, the outer side surface of the mounting frame is provided with a through groove three respectively, the inner side surface of the through groove one and the through groove three is provided with a servo motor one, the working end of the two servo motors one is fixedly provided with a driving wheel which is rotatably arranged on the inner side surface of the sliding groove.
[0016] Through the technical scheme, the servo motor drives the driving wheel to rotate, so that the mounting frame slides.
[0017] Further, the collecting unit comprises a mounting shell, the mounting shell is arranged on the inner side surface of the through groove two, one side of the upper surface of the mounting shell is provided with a servo motor two, the outer side surface of the mounting shell is rotatably provided with a shaft through a bearing, the working end of the servo motor two is provided with a belt pulley one, one end of the shaft is provided with a belt pulley two, the belt pulley one and the belt pulley two are connected through a belt.
[0018] Through the technical scheme, the servo motor two can indirectly control the shaft to rotate.
[0019] Further, the inner side surface of the mounting shell is provided with a ring groove, the inner side surface of the ring groove is rotatably provided with a plurality of rollers, the inner side surface of the mounting shell is rotatably provided with an electromagnet through the rollers.
[0020] Through the technical scheme, the plurality of rollers make the electromagnet rotate more smoothly.
[0021] Further, the upper surface of the electromagnet is fixedly provided with a gear two, the other end of the shaft is fixedly provided with a gear one, the gear one and the gear two are engaged.
[0022] Through the technical scheme, the gear one and the gear two make the electromagnet rotate mechanically.
[0023] The above-mentioned scheme of the utility model has at least the following beneficial effects:
[0024] The utility model discloses, through the electromagnet in collecting unit adsorbs to a certain degree, two servo motors one synchronous work, drive the driving wheel to roll in the sliding groove, thereby drive the mounting frame to slide, wherein the driven wheel can guarantee the smooth and balanced when sliding, when electromagnet moves to the upper side of the collecting box, closes the electromagnet and can collect the scrap iron from the collecting box, continues to move the scraper and can scrape the scrap iron adsorbed in the electromagnet.
[0025] The utility model discloses, through the servo motor no. 2 work of cleaning unit, make the pulley no. 1 drive pulley no. 2 to rotate to make the shaft coupling rotate, wherein bearing makes the shaft coupling rotate more fluent, the rotation of shaft coupling drives gear no. 1 to rotate, gear no. 1 and gear no. 2 engage connection, drive gear no. 2 to rotate to drive electromagnet to rotate, the rolling axle of the inner side surface rotation installation of ring groove makes electromagnet rotate more fluent, opens electromagnet to can even adsorb the iron filings on to the present moment to make the iron filings evenly distributed in electromagnet. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is the whole structure schematic diagram of the utility model;
[0027] Figure 2 It is the collection box structure schematic diagram of the utility model;
[0028] Figure 3 It is the driving wheel structure schematic diagram of the utility model;
[0029] Figure 4 It is the installation shell cross section structure schematic diagram of the utility model;
[0030] Figure 5 It is the utility model Figure 3 The enlarged structure schematic diagram of A place in;
[0031] BRIEF DESCRIPTION OF DRAWINGS:
[0032] 1, skeleton;2, electric telescopic leg;3, antiskid foot pad;4, sliding groove;5, cleaning unit;501, collection box;502, scraper;503, driven wheel;504, mounting frame;505, through slot no. 1;506, through slot no. 2;507, through slot no. 3;508, servo motor no. 1;509, driving wheel;6, collection unit;601, installation shell;602, servo motor no. 2;603, pulley no. 1;604, belt;605, pulley no. 2;606, bearing;607, shaft coupling;608, gear no. 1;609, ring groove;610, rolling axle;611, electromagnet;612, gear no. 2. DETAILED DESCRIPTION
[0033] Exemplary embodiments of the present application will be described herein below with reference to the accompanying drawings. While exemplary embodiments of the present application are illustrated, it is to be understood that the present application is not limited to the exemplary embodiments described herein, but is applicable to practices within the scope of the present application. Rather, the present application is provided so as to enable those with ordinary skill in the art to more completely and completely understand the present application, and to convey the full scope of the present application to those skilled in the art.
[0034] As Figures 1 to 5The utility model discloses an embodiment provides a kind of remote automatic iron unloading device, comprising:
[0035] skeleton 1;
[0036] Electric telescopic leg 2, electric telescopic leg 2 is fixedly installed in the four corners of skeleton 1;
[0037] Antiskid foot pad 3, antiskid foot pad 3 is fixedly installed in the end surface of four electric telescopic legs 2;
[0038] Sliding slot 4, sliding slot 4 is symmetrically opened in the inner side surface of skeleton 1;
[0039] Cleaning unit 5, cleaning unit 5 is arranged on the surface of skeleton 1 and sliding slot 4, for scraping and collecting the iron filings adsorbed;
[0040] Collecting unit 6, collecting unit 6 is arranged on the surface of cleaning unit 5, for uniformly adsorbing iron filings.
[0041] Through electric telescopic leg 2, the height of skeleton 1 can be adjusted, and wherein antiskid foot pad 3 makes the equipment play the role of antiskid and buffering when working.
[0042] As Figure 2 And Figure 3 As shown, cleaning unit 5 includes collecting box 501, collecting box 501 is provided with two, two collecting boxes 501 are symmetrically installed on the lower surface of skeleton 1, the upper surface of collecting box 501 is fixedly installed with scraper 502, the inner side surface of two sliding slots 4 is respectively rollably installed with two pairs of driven wheels 503, two pairs of driven wheels 503 are rotatably installed with mounting bracket 504. Collecting box 501 is installed on skeleton 1 by bolt, the scraper 502 fixedly installed on one side of collecting box 501 can scrape the iron filings adsorbed by electromagnet 611, two driven wheels 503 are installed on one side surface of mounting bracket 504, and two driven wheels 503 are also installed on the other side surface, wherein driven wheel 503 rolls in sliding slot 4, so that mounting bracket 504 slides on skeleton 1.
[0043] As Figure 3 Shown, the outer side surface of mounting bracket 504 is respectively provided with through groove one 505, the outer side surface of mounting bracket 504 is respectively provided with through groove two 506, and the outer side surface of mounting bracket 504 is respectively provided with through groove three 507.
[0044] As Figure 3As shown, the inner side surface of the through slot one 505 and the through slot three 507 are both installed with servo motor one 508, the working end of the two servo motor one 508 is fixedly installed with driving wheel 509 through the mounting frame 504, and the driving wheel 509 is rollingly installed on the inner side surface of the sliding slot 4. The servo motor one 508 drives the driving wheel 509 to roll in the sliding slot 4, so that the mounting frame 504 slides on the skeleton 1, wherein the driven wheel 503 plays a stabilizing effect.
[0045] As shown in Figure 4 and Figure 5 , the collection unit 6 includes a mounting shell 601 installed on the inner side surface of the through slot two 506, a servo motor two 602 is installed on the upper side of the mounting shell 601, a shaft coupling 607 is rotatably installed on the outer side surface of the mounting shell 601 through a bearing 606, a belt pulley one 603 is installed on the working end of the servo motor two 602, a belt pulley two 605 is installed on one end of the shaft coupling 607, and the belt pulley one 603 and the belt pulley two 605 are in transmission connection through a belt 604. The servo motor two 602 rotates through the belt pulley one 603 to drive the belt 604 to make the belt pulley two 605 rotate, so that the shaft coupling 607 rotates, and the bearing 606 makes the shaft coupling 607 rotate more smoothly.
[0046] As shown in Figure 4 , the inner side surface of the mounting shell 601 is provided with an annular groove 609, a plurality of rollers 610 are rotatably installed on the inner side surface of the annular groove 609, and an electromagnet 611 is rotatably installed on the inner side surface of the mounting shell 601 through the rollers 610. The plurality of rollers 610 are rotatably connected in the annular groove 609, and the fixed end of the electromagnet 611 is tightly attached to the rollers 610 for rotation.
[0047] As shown in Figure 4 , the upper surface of the electromagnet 611 is fixedly installed with a gear two 612, the other end of the shaft coupling 607 is fixedly installed with a gear one 608, and the gear one 608 and the gear two 612 are in meshing connection. One end of the gear two 612 is rotatably connected to the inner side surface of the mounting shell 601, and the other end is fixedly installed with the fixed end of the electromagnet 611.
[0048] Working principle: first, the servo motor two 602 works, so that the belt pulley one 603 drives the belt pulley two 605 to rotate through the belt 604, so that the shaft coupling 607 rotates, wherein the bearing 606 makes the shaft coupling 607 rotate more smoothly, the rotation of the shaft coupling 607 drives the gear one 608 to rotate, the gear one 608 and the gear two 612 are in meshing connection, driving the gear two 612 to rotate to drive the electromagnet 611 to rotate, the rollers 610 rotatably installed on the inner side surface of the annular groove 609 make the electromagnet 611 rotate more smoothly, at this time, the electromagnet 611 can be opened to uniformly adsorb the iron filings;
[0049] When the electromagnet 611 is adsorbed to a certain extent, the two servo motors 508 work synchronously, drive the driving wheel 509 to roll in the sliding groove 4, thereby driving the mounting frame 504 to slide, wherein the driven wheel 503 can ensure the smoothness and balance during sliding, when the electromagnet 611 moves above the collection box 501, closing the electromagnet 611 can collect the iron filings from the collection box 501, and continuing to move the scraper 502 can scrape off the iron filings adsorbed in the electromagnet 611.
[0050] The above is the preferred embodiment of the present application, it should be pointed out that, for those skilled in the ordinary technical personnel in the art, without departing from the principle of the present application described, can also make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A remote automatic iron unloading device, characterized in that, include: Skeleton (1); Electric telescopic legs (2), which are fixedly installed at the four corners of the frame (1); Anti-slip foot pad (3), the anti-slip foot pad (3) is fixedly installed on one end surface of the four electric telescopic legs (2); Slide groove (4), the slide groove (4) is symmetrically opened on the inner surface of the skeleton (1); Cleaning unit (5), which is set on the surface of the frame (1) and the chute (4) for scraping off and collecting the adsorbed iron filings; Collection unit (6) is disposed on the surface of cleaning unit (5) for uniformly adsorbing iron filings.
2. The remote automatic iron unloading device according to claim 1, characterized in that, The cleaning unit (5) includes a collection box (501), and two collection boxes (501) are provided. The two collection boxes (501) are symmetrically installed on the lower surface of the frame (1). A scraper (502) is fixedly installed on the upper surface of the collection box (501). Two pairs of driven wheels (503) are rolled on the inner surfaces of the two slides (4). A mounting bracket (504) is rotatably installed between the two pairs of driven wheels (503).
3. The remote automatic iron unloading device according to claim 2, characterized in that, The outer surface of the mounting bracket (504) is provided with a through groove 1 (505), a through groove 2 (506), and a through groove 3 (507); a servo motor 1 (508) is installed on the inner surface of both the through groove 1 (505) and the through groove 3 (507); the working ends of the two servo motors 1 (508) are fixedly installed through the mounting bracket (504) with drive wheels (509); the drive wheels (509) are rolled on the inner surface of the slide groove (4).
4. The remote automatic iron unloading device according to claim 3, characterized in that, The collecting unit (6) includes a mounting shell (601), which is installed on the inner surface of the through groove (506). A servo motor (602) is installed on the upper side of the mounting shell (601). A coupling (607) is rotatably installed on the outer surface of the mounting shell (601) via a bearing (606). A pulley (603) is installed at the working end of the servo motor (602). A pulley (605) is installed at one end of the coupling (607). The pulley (603) and the pulley (605) are connected by a belt (604).
5. A remote automatic iron unloading device according to claim 4, characterized in that, The inner surface of the mounting shell (601) is provided with an annular groove (609), and a plurality of rollers (610) are rotatably mounted on the inner surface of the annular groove (609). An electromagnet (611) is rotatably mounted on the inner surface of the mounting shell (601) through the rollers (610).
6. A remote automatic iron unloading device according to claim 5, characterized in that, Gear 2 (612) is fixedly installed on the upper surface of the electromagnet (611), and gear 1 (608) is fixedly installed on the other end of the coupling (607). Gear 1 (608) and gear 2 (612) are meshed together.