Casting surface sand cleaning device

By introducing a dust collection system connected by a hollow annular plate and a guide tube into the sand removal device for casting surfaces, the problem of dust not being able to be absorbed at the edge of the brush disc is solved, achieving efficient dust removal from casting surfaces and expanding the scope of application.

CN224025778UActive Publication Date: 2026-03-24HEBEI WEINING METAL PRODUCTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing casting surface cleaning devices, dust generated at the edge of the brush disc cannot be effectively absorbed during the cleaning process, resulting in poor dust removal performance.

Method used

A sand removal device for casting surfaces was designed, including a sand removal mechanism, a hood mechanism, and a dust collection mechanism. The dust collection system is connected by a suspended hollow annular plate and a guide pipe. The dust is sucked away from the edges of the casting using a blower and an exhaust pipe, thereby improving the dust removal effect.

Benefits of technology

It achieves efficient absorption of dust from the edges of castings, improves dust removal performance, and expands the applicability of the device to handle castings of different sizes.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224025778U_ABST
    Figure CN224025778U_ABST
Patent Text Reader

Abstract

The utility model discloses a casting surface sand cleaning device which comprises a sand cleaning mechanism, a surrounding cover mechanism and a dust collection mechanism, the sand cleaning mechanism comprises a workpiece processing table, a mechanical arm suspended at the top of the workpiece processing table, a brush disc connected with the movable end of the mechanical arm and the surrounding cover mechanism, the enclosure mechanism comprises a plurality of hollow annular plates movably connected to the top of the workpiece treatment table in a sleeving mode. After a casting is placed in the center of the workpiece processing table, a proper hollow annular plate is suspended, then the hydraulic cylinder is controlled by the bidirectional electric push rod to reach the bottom of the guide pipe at the bottom of the hollow annular plate, then the connecting pipe is connected with the guide pipe, then the mechanical arm and the air blower are started, and the mechanical arm processes the casting through the brush disc. And an air blower enables the two guide pipes to have suction force through an exhaust pipe, a dust collection box and a connecting pipe, then the hollow annular plate absorbs dust on the edge of the casting through an annular opening, and the dust removal effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foundry surface sand cleaning technical field, concretely to a foundry surface sand cleaning device. BACKGROUND

[0002] Sand casting is a casting method for producing castings in sand molds. Since sand casting has lower cost, simpler production process and shorter production cycle than other casting methods, castings such as exhaust branch pipes of automobiles are produced by clay wet sand process. After the exhaust branch pipe is completed by casting, it is cleaned.

[0003] The application number CN202322457723.1 discloses a wet sand foundry surface sand cleaning device, which comprises a bottom plate and other structures. The hollow shaft and the brush disc can be rotated by the setting of the rotating motor, the driving gear and the driven gear. The inner wall of the casting is cleaned by the brush disc. The dust and debris generated during cleaning are absorbed by the setting of the dust suction fan, the connecting pipe, the dust collection box, the dust suction hose and the dust suction cover. The dust and debris are not only collected conveniently, but also prevented from floating into the air to affect the workshop environment. The above structure can collect the sand while cleaning and avoid the floating of the sand dust. However, the dust generated by the polishing of the edge position of the brush disc will float around, which cannot be absorbed by the dust suction mechanism in the application, so the dust removal effect is poor. SUMMARY

[0004] The utility model aims at solving one of the technical problems existing in the prior art or related art.

[0005] To this end, the utility model adopts the technical scheme that:

[0006] A foundry surface sand cleaning device, comprising a sand cleaning mechanism, a shroud mechanism and a dust suction mechanism, the sand cleaning mechanism comprising a workpiece processing table, a mechanical arm suspended from the top of the workpiece processing table, a brush disc connected to the movable end of the mechanical arm, a shroud mechanism, the shroud mechanism comprising a plurality of hollow annular plates movably sleeved on the top of the workpiece processing table, a ring opening formed on the inner side of the hollow annular plate, two guide pipes connected to the hollow annular plate and in communication, a double-acting electric push rod provided at the bottom of the workpiece processing table, two hydraulic cylinders connected to the two movable ends of the double-acting electric push rod, the two hydraulic cylinders being connected in series, a dust suction mechanism, the dust suction mechanism comprising a blower provided on the front side of the double-acting electric push rod, an exhaust pipe connected to the output end of the blower, a filter screen disc attached to the rear side of the exhaust pipe, a dust collection box sleeved on the outer side of the filter screen disc, two connecting pipes connected to the dust collection box and in communication, and the outer end of the connecting pipe being movably inserted into the guide pipe.

[0007] Through adopting the technical scheme, after placing the casting in the center of the workpiece processing table, the suitable hollow annular plate is hung, then the hydraulic cylinder controlled by the bidirectional electric push rod reaches the bottom of the guide pipe at the bottom of the hollow annular plate, then the connecting pipe is connected with the guide pipe, then the mechanical arm and the air blower are started, the mechanical arm processes the casting with the brush disc, the air blower has suction force for the two guide pipes through the air extraction pipe, the dust collecting box and the connecting pipe, then the hollow annular plate absorbs the dust on the edge of the casting through the ring opening, and the dust removal effect is improved.

[0008] In a preferred example, the top of the plurality of hollow annular plates is located at the same horizontal plane as the top of the workpiece processing table, and the adjacent two hollow annular plates are seamlessly attached.

[0009] In a preferred example, the two guide pipes connected with and communicated with the hollow annular plate are vertically symmetrical about the bidirectional electric push rod, and the guide pipes are vertically and movably penetrated through the top of the workpiece processing table.

[0010] In a preferred example, the workpiece processing table is provided with a side support frame at the rear side, and the mechanical arm base is fixedly connected with the side support frame.

[0011] In a preferred example, the side support frame is fixedly connected with a bottom support frame at the front side, the workpiece processing table is fixedly connected with the top of the bottom support frame, and the bidirectional electric push rod, the air blower and the dust collecting box are fixedly connected with the surface of the bottom support frame.

[0012] In a preferred example, the bottom end of the cylinder body of the hydraulic cylinder is provided with a ball seat, and the top of the bottom support frame is provided with a sliding groove suitable for sliding of the ball seat.

[0013] In a preferred example, the dust collecting box is movably embedded with a box door at the front side, and the box door is located at the bottom of the filter screen disc.

[0014] Through adopting the technical scheme, the utility model has the beneficial effects of:

[0015] 1. In the utility model, after placing the casting in the center of the workpiece processing table, the suitable hollow annular plate is hung, then the hydraulic cylinder controlled by the bidirectional electric push rod reaches the bottom of the guide pipe at the bottom of the hollow annular plate, then the connecting pipe is connected with the guide pipe, then the mechanical arm and the air blower are started, the mechanical arm processes the casting with the brush disc, the air blower has suction force for the two guide pipes through the air extraction pipe, the dust collecting box and the connecting pipe, then the hollow annular plate absorbs the dust on the edge of the casting through the ring opening, and the dust removal effect is improved.

[0016] 2. The utility model discloses, because the hollow annular plate size is different, so the workpiece processing table can place the casting of different sizes, make the dust that casting polishing produces, have the condition of being drawn away, improved the application scope of this device. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure perspective drawing of the utility model;

[0018] Figure 2 It is the sand cleaning mechanism schematic view of the utility model;

[0019] Figure 3 It is the enclosure mechanism schematic view of the utility model;

[0020] Figure 4 It is the connection relation schematic view of the hollow annular plate and the guide pipe of the utility model;

[0021] Figure 5 It is the dust collection mechanism schematic view of the utility model;

[0022] Figure 6 It is the filter screen tray, box door installation position schematic view of the utility model;

[0023] Figure 7 It is the side support frame, bottom support frame connection relation schematic view of the utility model.

[0024] Reference signs:

[0025] 100, sand cleaning mechanism, 110, workpiece processing table, 120, mechanical arm, 130, brush disc;

[0026] 200, enclosure mechanism, 210, hollow annular plate, 220, ring mouth, 230, guide pipe, 240, two-way electric push rod, 250, hydraulic cylinder;

[0027] 300, dust collection mechanism, 310, air blower, 320, exhaust pipe, 330, filter screen tray, 340, dust collection box, 350, connecting pipe;

[0028] 400, side support frame;

[0029] 500, bottom support frame;

[0030] 600, ball seat;

[0031] 700, box door. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the utility model is further described in detail below in combination with specific embodiments and with reference to the drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0033] It is understood that the description is only exemplary and is not intended to limit the scope of the utility model.

[0034] Some embodiments of the utility model provide a cast surface sand cleaning device, which is described below in combination with the drawings. Embodiment one:

[0035] In combination with Figures 1-7 The utility model provides a cast surface sand cleaning device, which comprises a sand cleaning mechanism 100, a shroud mechanism 200 and a dust suction mechanism 300. The sand cleaning mechanism 100 comprises a workpiece processing table 110, a mechanical arm 120 suspended from the top of the workpiece processing table 110, and a brush disc 130 connected to the movable end of the mechanical arm 120.

[0036] The shroud mechanism 200 comprises a plurality of hollow annular plates 210 movably sleeved on the top of the workpiece processing table 110, ring openings 220 formed on the inner side of the hollow annular plates 210, two guide pipes 230 connected to and communicating with the hollow annular plates 210, a bidirectional electric push rod 240 arranged at the bottom of the workpiece processing table 110, and two hydraulic cylinders 250 connected to the two movable ends of the bidirectional electric push rod 240, with the two hydraulic cylinders 250 being connected in series.

[0037] The dust suction mechanism 300 comprises a blower 310 arranged on the front side of the bidirectional electric push rod 240, an exhaust pipe 320 connected to the output end of the blower 310, a filter screen disc 330 attached to the rear side of the exhaust pipe 320, a dust collection box 340 sleeved on the outer side of the filter screen disc 330, and two connecting pipes 350 connected to and communicating with the dust collection box 340, with the outer ends of the connecting pipes 350 movably inserted into the guide pipes 230.

[0038] Further, the top of the plurality of hollow annular plates 210 and the top of the workpiece processing table 110 are located on the same horizontal plane, and the adjacent two hollow annular plates 210 are seamlessly attached. This layout design ensures that the castings can be placed stably.

[0039] Further, two guide pipes 230 connected with the hollow annular plate 210 and communicated, the guide pipe 230 vertically and movably penetrates the top of the workpiece processing table 110, the connection of the guide pipe 230 is arranged so that it can stably guide the hollow annular plate 210 to rise, and then its position is arranged to give two hydraulic cylinders 250 to come to the bottom of the two guide pipes 230 arranged symmetrically, ensuring that the hollow annular plate 210 can smoothly rise.

[0040] Further, the front side of the dust collecting box 340 is movably embedded with a box door 700, which is located at the bottom of the filter screen disc 330. The box door 700 is arranged to facilitate the staff to clean the dust inside the dust collecting box 340. Embodiment two:

[0041] In combination with Figure 1 And Figure 7 As shown in the embodiment one, the workpiece processing table 110 is provided with a side support frame 400 at the rear side. The base of the mechanical arm 120 is fixedly connected with the side support frame 400. The side support frame 400 is arranged to lift the mechanical arm 120, facilitating the displacement and processing of the castings by the mechanical arm 120.

[0042] Further, the side support frame 400 is fixedly connected with a bottom support frame 500 at the front side. The bottom of the workpiece processing table 110 is fixedly connected with the top of the bottom support frame 500. The two-way electric push rod 240, the air blower 310 and the dust collecting box 340 are all fixedly connected with the surface of the bottom support frame 500. The bottom support frame 500 is arranged to support the workpiece processing table 110, the two-way electric push rod 240, the air blower 310 and the dust collecting box 340, improving the stability of the overall structure of the device. Embodiment three:

[0043] In combination with Figure 1 As shown in the above embodiment, the ball seat 600 is installed at the bottom end of the hydraulic cylinder 250. The top of the bottom support frame 500 is provided with a sliding groove suitable for the sliding of the ball seat 600. The ball seat 600 is arranged to provide support for the hydraulic cylinder 250, making the translation more flexible.

[0044] The working principle and use process of the utility model: when the device is put into practical use, the casting to be treated is placed in the center of the workpiece treatment table 110, then according to the size of the casting, the hollow annular plate 210 with appropriate size is lifted, the specific steps are: the bidirectional electric push rod 240 pushes / pulls two hydraulic cylinders 250, so that the hydraulic cylinders 250 come to the bottom of the guide pipe 230 connected with the above-mentioned hollow annular plate 210, then the connecting pipe 350 is connected with the two guide pipes 230, then the hydraulic cylinders 250 are started, then the above-mentioned hollow annular plate 210 just covers the outside of the casting, then the air blower 310 and the mechanical arm 120 are started, the mechanical arm 120 processes the surface of the casting through the brush disc 130, and the air blower 310 has suction through the exhaust pipe 320, the dust collecting box 340 and the connecting pipe 350, so that the above-mentioned two guide pipes 230 have suction, then the hollow annular plate 210 absorbs the dust on the edge of the casting through the ring opening 220, and the dust removal effect is improved.

[0045] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and its equivalents.

Claims

1. A casting surface sand cleaning device characterized by, It includes: Sand cleaning mechanism (100), the sand cleaning mechanism (100) includes workpiece processing platform (110), mechanical arm (120) suspended in the top of the workpiece processing platform (110), the brush disc (130) connected with the movable end of the mechanical arm (120);Cover mechanism (200), the cover mechanism (200) includes a plurality of hollow annular plates (210) movably sleeved on the top of the workpiece processing platform (110), the ring opening (220) is opened on the inner side of the hollow annular plate (210), two guide pipes (230) connected with the hollow annular plate (210) and communicated, the two-way electric push rod (240) is arranged on the bottom of the workpiece processing platform (110), two hydraulic cylinders (250) connected with the two movable ends of the two-way electric push rod (240), two hydraulic cylinders (250) are connected in series;Dust suction mechanism (300), the dust suction mechanism (300) includes a blower (310) arranged on the front side of the two-way electric push rod (240), an exhaust pipe (320) connected with the output end of the blower (310), a filter screen disc (330) attached to the rear side of the exhaust pipe (320), a dust collection box (340) sleeved on the outer side of the filter screen disc (330), two connecting pipes (350) connected with the dust collection box (340) and communicated, the outer end of the connecting pipe (350) is movably inserted into the guide pipe (230).

2. The casting surface sand cleaning apparatus according to claim 1, characterized by The top of the plurality of hollow annular plates (210) is located on the same horizontal plane with the top of the workpiece processing platform (110), and the adjacent two hollow annular plates (210) are seamlessly attached.

3. The casting surface sand cleaning apparatus according to claim 1, wherein Two guide pipes (230) connected with the hollow annular plate (210) and communicated are vertically symmetrical about the two-way electric push rod (240), and the guide pipe (230) is vertically and movably penetrated through the top of the workpiece processing platform (110).

4. The casting surface sand cleaning apparatus according to claim 1, wherein The rear side of the workpiece processing platform (110) is provided with a side support frame (400), and the base of the mechanical arm (120) is fixedly connected with the side support frame (400).

5. A device for sanding a surface of a casting according to claim 4, characterized in that The front side of the side support frame (400) is fixedly connected with a bottom support frame (500), the bottom of the workpiece processing platform (110) is fixedly connected with the top of the bottom support frame (500), and the two-way electric push rod (240), the blower (310) and the dust collection box (340) are fixedly connected with the surface of the bottom support frame (500).

6. A device for sanding a surface of a casting according to claim 5, characterized in that The bottom end of the hydraulic cylinder (250) is provided with a ball seat (600), and the top of the bottom support frame (500) is provided with a sliding groove suitable for sliding of the ball seat (600).

7. The apparatus according to claim 1, wherein The front side of the dust collection box (340) is movably embedded with a box door (700), and the box door (700) is located on the bottom of the filter screen disc (330).

Citation Information

Patent Citations

  • Cleaning device for molding sand on surface of green sand casting

    CN220782221U