Anti-static device for polyester dyed cloth processing

By introducing cleaning and dust removal mechanisms into the processing of polyester dyed fabric, the problem of unmanageable lint and dust on the fabric surface is solved, achieving efficient static electricity removal and cleaning of the fabric, and ensuring the quality of subsequent processing.

CN224025785UActive Publication Date: 2026-03-24JIANGSU MAOTENG KNITTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In the current polyester dyeing process, lint and dust adsorbed on the fabric surface cannot be removed in time, affecting subsequent processing.

Method used

Design an antistatic device for processing polyester dyed fabric, comprising a work box, a winding mechanism, a guiding mechanism, a cleaning mechanism, an antistatic mechanism, and a dust removal mechanism. The device uses a brush to clean lint, a conductive roller to eliminate static electricity, and a dust collection device to remove dust and lint.

Benefits of technology

It effectively removes lint and dust from the fabric surface, ensuring smooth subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyester dyed cloth processing, and discloses a polyester dyed cloth processing anti-static device which comprises a working box, a winding mechanism, a guide mechanism, a cleaning mechanism, an anti-static mechanism and a dust removal mechanism, a feeding port and a discharging port are formed in the two sides of the working box respectively, the winding mechanism is arranged on the outer side of the discharging port, and the guide mechanism is arranged on the outer side of the discharging port. The guide mechanism is arranged in the working box and close to the feeding port and the discharging port, and the cleaning mechanism, the static electricity removing mechanism and the dust removing mechanism are sequentially arranged in the working box in the direction from the feeding port to the discharging port. Through the arrangement of the working box, the winding mechanism, the guide mechanism, the cleaning mechanism, the static electricity removing mechanism and the dust removing mechanism, the guide mechanism guides cloth into the working box from the feeding port, the winding mechanism conducts winding conveying on the cloth, and the cleaning mechanism reduces batting attached to the surface of the cloth; the dust removal mechanism removes batting and dust adsorbed on the surface of the cloth due to electrostatic influence, and subsequent processing of the cloth is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of polyester dyed fabric processing technology, specifically to an antistatic device for polyester dyed fabric processing. Background Technology

[0002] Polyester generally refers to polyester fiber, commonly known as "polyester". It is a synthetic fiber obtained by spinning polyester, which is formed by the condensation polymerization of organic diacids and diols. It belongs to polymer compounds. With the advancement of textile technology and people's increasing demand, polyester can be bonded through special processes to form multi-layer composite dyed fabrics. Polyester fabric is a very common chemical fiber clothing fabric used in daily life. Its biggest advantage is its excellent wrinkle resistance and shape retention. Therefore, it is suitable for making outerwear, various bags, tents and other outdoor products.

[0003] During the processing of polyester dyed fabric, the fabric is frequently subjected to friction, which causes the fabric surface to easily carry static electricity. The presence of static electricity makes it easy for lint and dust to adhere to the fabric surface.

[0004] The existing Chinese patent with publication number CN218261059U discloses an antistatic device for producing polyester fabric, including a base. An mounting seat is fixedly installed on the upper surface of the base. A conductive device is provided inside the mounting seat. The conductive device includes a movable seat, a conductive rotating rod, and a conductive sheet. The movable seat moves vertically up and down inside the mounting seat, and the conductive rotating rod rotates to drive the conductive sheet to rotate.

[0005] Regarding the aforementioned technologies, the inventors have discovered at least the following problems: when eliminating static electricity on polyester fabric, the lint and dust already adsorbed on the fabric cannot be removed in time, affecting the subsequent processing of the fabric.

[0006] Therefore, how to design an anti-static device for processing polyester dyed fabric has become a problem that we need to solve. Utility Model Content

[0007] (a) Technical problems to be solved

[0008] To address the shortcomings of existing technologies, this utility model provides an antistatic device for processing polyester dyed fabrics, solving the problems mentioned in the background section.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution: an antistatic device for processing polyester dyed fabric, comprising a working box, a winding mechanism, a guiding mechanism, a cleaning mechanism, an antistatic mechanism, and a dust removal mechanism. The working box has an inlet and an outlet on both sides, the winding mechanism is located outside the outlet, and the guiding mechanism is located inside the working box near the inlet and outlet.

[0011] The cleaning mechanism, static electricity removal mechanism, and dust removal mechanism are arranged sequentially in the working box from the feed inlet to the discharge outlet.

[0012] Preferably, the winding mechanism includes a winding roller rotatably mounted on the outer wall of the work box and a motor for driving the winding roller to rotate.

[0013] Preferably, the guiding mechanism includes guide rollers rotatably mounted inside the work box.

[0014] Preferably, the cleaning mechanism includes a first bracket fixedly installed on the top wall and bottom wall of the work box, and a first spring is fixedly connected to one side of each of the two first brackets that are close to each other, and a brush is fixedly connected to the other end of the first spring.

[0015] Preferably, the static elimination mechanism includes a second bracket fixedly installed on the top wall and bottom wall of the work box. A second spring is fixedly connected to one side of each of the two second brackets that are close to each other. A conductive frame is fixedly connected to the other end of the second spring. A conductive roller is rotatably installed on the conductive frame.

[0016] Preferably, the dust removal mechanism includes two dust hoods symmetrically arranged inside the working box and a dust collection box fixedly installed on the back of the working box. A dust suction pipe is connected between the dust hoods and the dust collection box. A suction fan is fixedly installed on the top of the dust collection box, and a filter screen is fixedly connected to the inner top of the dust collection box.

[0017] Preferably, a collection box is slidably mounted on one side of the dust collection box.

[0018] (III) Beneficial Effects

[0019] This utility model provides an antistatic device for processing polyester dyed fabrics, which has the following beneficial effects:

[0020] Firstly, by setting up a cleaning mechanism, when the fabric enters the working box from the feed inlet, the first spring will apply elastic force to the brush, pushing the brush to contact the fabric surface and brushing off the lint attached to the fabric surface, thus reducing the amount of lint attached to the fabric surface.

[0021] Secondly, by setting up a dust removal mechanism, after the fabric passes through the anti-static mechanism to eliminate static electricity, the lint and dust remaining on the fabric surface will not be affected by static electricity and will be adsorbed by the fabric. At this time, the suction fan is started to create a negative pressure in the dust collection box, which sucks the lint and dust remaining on the fabric surface into the dust collection hood, and then into the dust collection box through the suction pipe. After being intercepted by the filter screen, it falls into the collection box, thereby removing the lint and dust adsorbed on the fabric surface due to static electricity, which is convenient for subsequent processing of the fabric. Attached Figure Description

[0022] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0025] Figure 4 This is a schematic diagram of the dust removal mechanism of this utility model.

[0026] In the diagram: 1. Working box; 11. Feed inlet; 12. Discharge outlet; 2. Winding mechanism; 21. Winding roller; 22. Motor; 3. Guiding mechanism; 4. Cleaning mechanism; 41. First support; 42. First spring; 43. Brush; 5. Static elimination mechanism; 51. Second support; 52. Second spring; 53. Conductive frame; 54. Conductive roller; 6. Dust removal mechanism; 61. Dust hood; 62. Dust collection box; 63. Dust collection pipe; 64. Fan; 65. Filter screen; 66. Collection box. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0030] like Figure 1-4As shown, this utility model provides a technical solution: an antistatic device for processing polyester dyed fabric, including a working box 1, a winding mechanism 2, a guiding mechanism 3, a cleaning mechanism 4, an antistatic mechanism 5, and a dust removal mechanism 6. The working box 1 has an inlet 11 and an outlet 12 on its two sides. The winding mechanism 2 is located outside the outlet 12. The guiding mechanism 3 is located inside the working box 1 near the inlet 11 and outlet 12. The cleaning mechanism 4, antistatic mechanism 5, and dust removal mechanism 6 are sequentially arranged inside the working box 1 from the inlet 11 to the outlet 12. By setting up the working box 1, winding mechanism 2, guiding mechanism 3, cleaning mechanism 4, antistatic mechanism 5, and dust removal mechanism 6, when removing static electricity from the polyester dyed fabric, the fabric is guided into the working box 1 from the inlet 11 by the guiding mechanism 3, passes through the cleaning mechanism 4, antistatic mechanism 5, and dust removal mechanism 6 in sequence, and then exits from the outlet 12 by the guiding mechanism 3. Finally, the winding mechanism 2 winds up the fabric.

[0031] Specifically, the winding mechanism 2 includes a winding roller 21 rotatably mounted on the outer wall of the work box 1 and a motor 22 for driving the winding roller 21 to rotate. The guiding mechanism 3 includes a guide roller rotatably mounted inside the work box 1. By setting up the winding mechanism 2, when working, the motor 22 is started to drive the winding roller 21 to rotate, so that the winding roller 21 can wind up the fabric and transport the fabric inside the work box 1.

[0032] Specifically, the cleaning mechanism 4 includes a first bracket 41 fixedly installed on the top and bottom walls of the work box 1. A first spring 42 is fixedly connected to one side of each of the two first brackets 41 that are close to each other. A brush 43 is fixedly connected to the other end of the first spring 42. By setting up the cleaning mechanism 4, when the fabric enters the work box 1 from the feed port 11, the first spring 42 will apply elastic force to the brush 43, pushing the brush 43 to contact the fabric surface and brushing off the lint attached to the fabric surface, thereby reducing the lint attached to the fabric surface.

[0033] Specifically, the static elimination mechanism 5 includes a second bracket 51 fixedly installed on the top and bottom walls of the work box 1. A second spring 52 is fixedly connected to one side of each of the two second brackets 51 that are close to each other. A conductive frame 53 is fixedly connected to the other end of the second spring 52. A conductive roller 54 is rotatably installed on the conductive frame 53. By setting the static elimination mechanism 5, after the fabric passes through the cleaning mechanism 4 to remove lint, the second spring 52 will apply elastic force to the conductive frame 53, pushing the conductive frame 53 to drive the conductive roller 54 to contact the fabric surface and remove static electricity from the fabric surface.

[0034] Specifically, the dust removal mechanism 6 includes two dust hoods 61 symmetrically arranged inside the working box 1 and a dust collection box 62 fixedly installed on the back of the working box 1. A suction pipe 63 connects the dust hoods 61 and the dust collection box 62. A suction fan 64 is fixedly installed on the top of the dust collection box 62. A filter screen 65 is fixedly connected to the inner top of the dust collection box 62. A collection box 66 is slidably installed on one side of the dust collection box 62. By setting up the dust removal mechanism 6, when the fabric passes through the anti-static mechanism 5 to eliminate static electricity, the lint and dust remaining on the surface of the fabric will not be affected by static electricity and will be adsorbed by the fabric. At this time, the suction fan 64 is started to create a negative pressure inside the dust collection box 62, which sucks the lint and dust remaining on the surface of the fabric into the dust hoods 61, and then into the dust collection box 62 through the suction pipe 63. After being intercepted by the filter screen 65, it falls into the collection box 66. The collection box 66 is periodically removed to clean the collected lint and dust.

[0035] The working process of this utility model is as follows: When removing static electricity from polyester dyed fabric, the fabric is guided into the working box 1 from the feed inlet 11 by the guide mechanism 3. After passing through the cleaning mechanism 4, the static removal mechanism 5, and the dust removal mechanism 6 in sequence, the fabric is discharged from the discharge outlet 12 by the guide mechanism 3, and one end of the fabric is wound around the take-up roller 21. During operation, the motor 22 is started to drive the take-up roller 21 to rotate, so that the take-up roller 21 can take up the fabric and transport the fabric in the working box 1. When the fabric enters the working box 1 from the feed inlet 11, the first spring 42 applies elastic force to the brush 43, pushing the brush 43 to contact the fabric surface and brushing off the lint attached to the fabric surface, reducing static electricity. To remove lint from the fabric surface, after the fabric passes through the cleaning mechanism 4 to remove lint, the second spring 52 applies elastic force to the conductive frame 53, pushing the conductive frame 53 to drive the conductive roller 54 to contact the fabric surface, removing static electricity from the fabric surface. After the fabric passes through the static elimination mechanism 5 to eliminate static electricity, the lint and dust remaining on the fabric surface will not be affected by static electricity and will be absorbed by the fabric. At this time, the suction fan 64 is started to create a negative pressure in the dust collection box 62, sucking the lint and dust remaining on the fabric surface into the dust collection hood 61, and then into the dust collection box 62 through the suction pipe 63. After being intercepted by the filter screen 65, it falls into the collection box 66. The collection box 66 is periodically removed to clean the collected lint and dust.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An antistatic device for processing polyester dyed fabric, comprising a work box (1), a winding mechanism (2), a guiding mechanism (3), a cleaning mechanism (4), an antistatic mechanism (5), and a dust removal mechanism (6), characterized in that: The work box (1) has an inlet (11) and an outlet (12) on its two sides respectively. The winding mechanism (2) is located outside the outlet (12). The guiding mechanism (3) is located inside the work box (1) near the inlet (11) and the outlet (12). The cleaning mechanism (4), the static electricity removal mechanism (5), and the dust removal mechanism (6) are arranged sequentially in the working box (1) along the direction from the feed inlet (11) to the discharge outlet (12).

2. The antistatic device for processing polyester dyed fabric according to claim 1, characterized in that: The winding mechanism (2) includes a winding roller (21) rotatably mounted on the outer wall of the work box (1) and a motor (22) for driving the winding roller (21) to rotate.

3. The antistatic device for processing polyester dyed fabric according to claim 1, characterized in that: The guiding mechanism (3) includes a guide roller that is rotatably installed inside the work box (1).

4. The antistatic device for processing polyester dyed fabric according to claim 1, characterized in that: The cleaning mechanism (4) includes a first bracket (41) fixedly installed on the top and bottom walls of the work box (1). A first spring (42) is fixedly connected to one side of each of the two first brackets (41) that are close to each other. A brush (43) is fixedly connected to the other end of the first spring (42).

5. The antistatic device for processing polyester dyed fabric according to claim 1, characterized in that: The static elimination mechanism (5) includes a second bracket (51) fixedly installed on the top and bottom walls of the work box (1). A second spring (52) is fixedly connected to one side of each of the two second brackets (51) that are close to each other. A conductive frame (53) is fixedly connected to the other end of the second spring (52). A conductive roller (54) is rotatably installed on the conductive frame (53).

6. The antistatic device for processing polyester dyed fabric according to claim 1, characterized in that: The dust removal mechanism (6) includes two dust hoods (61) symmetrically arranged inside the working box (1) and a dust collection box (62) fixedly installed on the back of the working box (1). A dust suction pipe (63) is connected between the dust hoods (61) and the dust collection box (62). A fan (64) is fixedly installed on the top of the dust collection box (62), and a filter screen (65) is fixedly connected to the inner top of the dust collection box (62).

7. The antistatic device for processing polyester dyed fabric according to claim 6, characterized in that: A collection box (66) is slidably mounted on one side of the dust collection box (62).

Citation Information

Patent Citations

  • Anti-static device for polyester fabric production

    CN218261059U