Accurate temperature control device for collagen reaction kettle

The problem of uneven cleaning of the inner wall of the collagen reaction vessel was solved by using a hydraulically driven brush assembly and temperature control system, which enabled precise control of the temperature inside the vessel and improved product quality and production efficiency.

CN224026008UActive Publication Date: 2026-03-24JIANGSU PUHE BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The temperature control device of the existing collagen reaction vessel is subject to uneven and incomplete cleaning by manual cleaning, which may damage the inner wall of the vessel and the temperature control device.

Method used

A hydraulic cylinder drives a motor to rotate a rotating rod, and a rotating disk and brush plate assembly clean the inner wall of the reactor. Precise temperature control is achieved through a combination of sensors, heating tubes, and a water-cooling system.

Benefits of technology

This method achieves uniform cleaning of the inner wall of the reactor, prevents collagen residue, ensures product purity and stability, and precisely controls the temperature to reduce side reactions and lower production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical automation and instruments, and discloses a collagen reaction kettle temperature control precision device which comprises a shell, a hydraulic cylinder is fixedly connected to the inner wall of the top of the shell, a motor is fixedly connected to the driving end of the hydraulic cylinder, a rotating rod is fixedly connected to the driving end of the motor, and the rotating rod is fixedly connected to the driving end of the hydraulic cylinder. The device comprises a shell, a rotating rod is fixedly connected to the top of the shell, a rotating disc is fixedly connected to the bottom of the rotating rod, a plurality of first fixing plates are fixedly connected to the outer portion of the rotating disc, sliding plates are slidably connected to the inner walls of the first fixing plates, brush plates are fixedly connected to the far sides of the sliding plates, and an adjusting assembly used for adjusting the temperature is fixedly connected to the top of the shell. According to the cleaning device for the inner wall of the reaction kettle, the hydraulic cylinder drives the motor to move, the motor drives the rotating rod to move, so that the rotating disc rotates, the sliding plate drives the brush plate to rotate for cleaning, and the inner wall of the reaction kettle is cleaned.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of chemical automation and instrument technology, especially relates to collagen protein reaction kettle temperature control precision device. BACKGROUND

[0002] Collagen is a functional protein widely existing in animal connective tissue, and is widely applied in the fields of food, cosmetics and medicine. Because its production often involves complex chemical reactions such as hydrolysis and enzymolysis, it needs to be carried out under specific conditions, so reaction kettle is used to provide controllable space for reaction. The temperature control precision device is installed on the reaction kettle, and the temperature is monitored in real time by means of high-precision sensor, and the heating or refrigeration equipment is precisely controlled by intelligent control component, so that the temperature in the reaction kettle is always maintained at the set value, so as to ensure that the collagen production reaction is carried out efficiently at the intended rate and direction, prevent the product quality from being unstable due to temperature deviation, and thus improve the quality and production efficiency of collagen products.

[0003] The working principle of the collagen protein reaction kettle temperature control precision device is that the temperature sensor collects the temperature data in the reaction kettle in real time and transmits them to the controller, the controller compares the actual temperature received with the preset temperature, calculates the amount of adjustment according to the difference between the two according to a specific control algorithm, then sends instructions to the heating or cooling equipment to control its power or operating state, and heats or cools the reaction kettle, while the temperature data is displayed in real time through the display module, so that the operator can manually intervene or monitor, so as to form a closed loop control component and realize precise control of the temperature of the collagen protein reaction kettle.

[0004] In the prior art, part of the collagen protein reaction kettle temperature control precision device is manually entered into the reaction kettle for scraping and cleaning by using a long-handled scraper and other tools, which cannot guarantee the uniformity and completeness of cleaning, and may cause damage to the inner wall of the reaction kettle and the temperature control device due to improper operation. Therefore, the collagen protein reaction kettle temperature control precision device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a collagen protein reaction kettle temperature control precision device, which aims at improving the problem that the reaction kettle in the prior art is manually entered into the reaction kettle for scraping and cleaning by using a long-handled scraper and other tools, which cannot guarantee the uniformity and completeness of cleaning, and may cause damage to the inner wall of the reaction kettle and the temperature control device due to improper operation.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] Collagen reactor temperature control precision device, including the shell, the top inner wall of the shell is fixedly connected with a hydraulic cylinder, the driving end of the hydraulic cylinder is fixedly connected with a motor, the driving end of the motor is fixedly connected with a rotating rod, the bottom of the rotating rod is fixedly connected with a rotating disc, the outside of the rotating disc is fixedly connected with a plurality of fixed plates one, the inner wall of a plurality of fixed plates one is slidably connected with a sliding plate, the far side of a plurality of sliding plates is fixedly connected with a brush plate, the top of the shell is fixedly connected with an adjusting assembly for adjusting temperature;

[0008] As a further description of the above technical solution:

[0009] The adjusting assembly includes an inductor, the bottom of the inductor is fixedly connected to the top of the shell, the inner wall of the shell is fixedly connected with a plurality of heating pipes, the bottom of the shell is fixedly connected with a recovery box, the left side of the recovery box is fixedly connected with a water outlet pipe;

[0010] As a further description of the above technical solution:

[0011] The far side of a plurality of brush plates is slidably connected to the inner wall of the shell, the rear side of the sliding plate is fixedly connected with a spring;

[0012] As a further description of the above technical solution:

[0013] The right side of the hydraulic cylinder is fixedly connected with two horizontal plates, the inner wall of the shell is fixedly connected with a partition plate, the bottom of the hydraulic cylinder is fixedly connected to the top of the partition plate;

[0014] As a further description of the above technical solution:

[0015] The right side of the two horizontal plates is fixedly connected with a fixed plate two, the bottom of the fixed plate two is fixedly connected to the top of the partition plate;

[0016] As a further description of the above technical solution:

[0017] The upper and lower inner walls of the fixed plate one are fixedly connected with a guide plate, the proximal side of the two guide plates is slidably connected with a connecting plate, and the proximal side of the two connecting plates is slidably connected to the upper and lower sides of the sliding plate;

[0018] As a further description of the above technical solution:

[0019] The left side of the water outlet pipe is fixedly connected with a conveying pipe, the top of the conveying pipe is fixedly connected with a water tank, and the right side of the water tank is fixedly connected to the left side of the shell;

[0020] As a further description of the above technical solution:

[0021] The water pump is fixedly connected outside the conveying pipe, the water tank is fixedly connected with the water inlet pipe on the right side, and the water inlet pipe is fixedly connected outside the left side of the shell.

[0022] The utility model has the advantages of the following:

[0023] 1、The utility model discloses a hydraulic cylinder drives the motor to move, and the motor drives the rotating rod to move, so that the rotating disc rotates, and the fixed plate one rotates, so that the sliding plate in its inside drives the brush plate to clean the inner wall, thereby realizing the cleaning of the inner wall of the reaction kettle, and in addition, the collagen protein residue can be prevented from affecting the quality of the next batch of products, so that the purity and stability of the products are ensured.

[0024] 2、The utility model discloses a sensor receives the signal, so that the heating pipe heats, and when the temperature is too high, the cold water in the water tank directly cools the heating pipe and the inner wall, so that the temperature control of the reaction kettle is accurate, in addition, the reaction process can be accurately controlled, the side reaction caused by temperature fluctuation is reduced, the production cost is reduced, and the production benefit is improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is the stereogram schematic drawing of collagen protein reaction kettle temperature control accurate device that the utility model provides;

[0026] Figure 2 It is the heating pipe structure schematic drawing of collagen protein reaction kettle temperature control accurate device that the utility model provides;

[0027] Figure 3 It is the fixed plate two structure schematic drawing of collagen protein reaction kettle temperature control accurate device that the utility model provides;

[0028] Figure 4 It is the conveying pipe structure schematic drawing of collagen protein reaction kettle temperature control accurate device that the utility model provides.

[0029] LEGEND:

[0030] 1, shell;2, hydraulic cylinder;3, motor;4, rotating rod;5, rotating disc;6, fixed plate one;7, sliding plate;8, brush plate;9, heating pipe;10, sensor;11, recovery box;12, conveying pipe;13, water pump;14, water tank;15, water inlet pipe;16, water outlet pipe;17, partition;18, fixed plate two;19, guide plate;20, connecting plate;21, spring. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of the present application.

[0032] With reference to Figure 2 and Figure 3 An embodiment provided by the present application is a collagen reaction kettle temperature control precision device, which comprises a shell 1. The shell 1 is the basis of the whole device, thereby protecting the normal operation of the whole device. The top inner wall of the shell 1 is fixedly connected with a hydraulic cylinder 2. The hydraulic cylinder 2 is a driving source for providing the cleaning device with up-down movement. The driving end of the hydraulic cylinder 2 is fixedly connected with a motor 3. The motor 3 provides the cleaning device with a driving source for rotation. The driving end of the motor 3 is fixedly connected with a rotating rod 4. The bottom of the rotating rod 4 is fixedly connected with a rotating disc 5. The rotating rod 4 receives the rotating force of the motor 3, thereby driving the rotating disc 5 to rotate. The outer part of the rotating disc 5 is fixedly connected with a plurality of fixed plates 6. The inner walls of the plurality of fixed plates 6 are all slidingly connected with sliding plates 7. The far sides of the plurality of sliding plates 7 are all fixedly connected with brush plates 8. The fixed plates 6 receive the force of the rotating disc 5, thereby rotating. The sliding plates 7 slide on the inner walls of the fixed plates 6, thereby driving the brush plates 8 to clean the inner walls. The top of the shell 1 is fixedly connected with an adjusting assembly for adjusting temperature.

[0033] With reference to Figure 2 and Figure 4 The adjusting assembly comprises an inductor 10. The bottom of the inductor 10 is fixedly connected to the top of the shell 1. The inductor 10 senses the temperature of the inner wall. The inner wall of the shell 1 is fixedly connected with a plurality of heating pipes 9. The heating pipes 9 are components for heating the inner wall. The bottom of the shell 1 is fixedly connected with a recovery tank 11. The left side of the recovery tank 11 is fixedly connected with a water outlet pipe 16. The recovery tank 11 receives the water after cooling. The water outlet pipe 16 leads the water in the recovery tank 11 out.

[0034] With reference to Figures 1 to 3The far side of the plurality of brush plates 8 is slidably connected to the inner wall of the shell 1, and the brush plate 8 is used to clean the inner wall of the shell 1. The rear side of the sliding plate 7 is fixedly connected with a spring 21, which receives the force of the sliding plate 7 and then rebounds the force to the sliding plate 7. The right side of the hydraulic cylinder 2 is fixedly connected with two horizontal plates, which are used to stabilize the hydraulic cylinder 2 and release the pushing force. The inner wall of the shell 1 is fixedly connected with a partition plate 17, and the bottom of the hydraulic cylinder 2 is fixedly connected to the top of the partition plate 17. The partition plate 17 separates the two areas to make them stable. The right side of the two horizontal plates is fixedly connected with a fixed plate two 18, and the bottom of the fixed plate two 18 is fixedly connected to the top of the partition plate 17. The fixed plate two 18 is used to fix the horizontal plate and make it stable. The upper and lower inner walls of the fixed plate one 6 are fixedly connected with guide plates 19, and the proximal side of the two guide plates 19 is slidably connected with connecting plates 20. The proximal side of the two connecting plates 20 is slidably connected to the upper and lower sides of the sliding plate 7. The guide plate 19 is used to stabilize the movement of the connecting plate 20. The connecting plate 20 connects the sliding plate 7 and the guide plate 19. The left side of the water outlet pipe 16 is fixedly connected with a conveying pipe 12, and the top of the conveying pipe 12 is fixedly connected with a water tank 14. The right side of the water tank 14 is fixedly connected to the left side of the shell 1. The outer side of the conveying pipe 12 is fixedly connected with a water pump 13. The right side of the water tank 14 is fixedly connected with an inlet pipe 15, and the outer side of the inlet pipe 15 is fixedly connected to the left side of the shell 1. The conveying pipe 12 is used to introduce the water in the recycling tank 11 into the water tank 14 under the action of the water pump 13. The inlet pipe 15 is used to make the water in the water tank 14 enter the inner wall of the shell 1.

[0035] Working principle: Before putting collagen into the reaction kettle, the operator first starts the hydraulic cylinder 2, which drives the motor 3 to move. Then start the motor 3, which drives the rotating rod 4 to move, so that the rotating disc 5 rotates, and the fixed plate one 6 rotates, which drives the sliding plate 7 to move. Due to the cylindrical structure of the reaction kettle, the brush plate 8 will transmit part of the force to the sliding plate 7. The sliding plate 7 is pressed against the spring 21 under the action of the connecting plate 20 and the guide plate 19, so that the spring 21 stores force, and then the spring 21 sends the force to the sliding plate 7, so that the brush plate 8 adapts to the inner wall of the reaction kettle, thereby realizing the cleaning of the inner wall of the reaction kettle. In addition, it can prevent collagen residues from affecting the quality of the next batch of products, thereby ensuring the purity and stability of the products.

[0036] When the cleaning is completed, the collagen is put into the reaction kettle, the operator heats the heating pipe 9, when the inductor 10 senses that the temperature of the inner wall is too high, the water in the water tank 14 enters the inner wall of the shell 1 under the action of the water inlet pipe 15, so that the cold water directly cools the heating pipe 9 and the inner wall, so that the cold water enters the recovery tank 11, and the water outlet pipe 16 is used to discharge water, so that the water pump 13 is used to enter the water tank 14, so that the temperature control of the reaction kettle is accurate, in addition, it is helpful to accurately control the reaction process, reduce the side reaction caused by temperature fluctuation, thereby reducing the production cost and improving the production benefit.

[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A precise device for controlling the temperature of a collagen reaction kettle, comprising a shell (1), characterized in that: The top inner wall of the shell (1) is fixedly connected with a hydraulic cylinder (2), the driving end of the hydraulic cylinder (2) is fixedly connected with a motor (3), the driving end of the motor (3) is fixedly connected with a rotating rod (4), the bottom of the rotating rod (4) is fixedly connected with a rotating disc (5), the outside of the rotating disc (5) is fixedly connected with a plurality of fixed plates (6), the inner wall of each of the plurality of fixed plates (6) is slidably connected with a sliding plate (7), the far side of each of the plurality of sliding plates (7) is fixedly connected with a brush plate (8), and the top of the shell (1) is fixedly connected with an adjusting assembly for adjusting temperature.

2. The collagen reaction kettle temperature control precision device according to claim 1, characterized in that: The adjusting assembly comprises an inductor (10) fixedly connected to the top of the shell (1), a plurality of heating pipes (9) fixedly connected to the inner wall of the shell (1), a recovery tank (11) fixedly connected to the bottom of the shell (1), and a water outlet pipe (16) fixedly connected to the left side of the recovery tank (11).

3. The collagen reaction kettle temperature control precision device according to claim 1, characterized in that: The far side of each of the plurality of brush plates (8) is slidably connected to the inner wall of the shell (1), and the rear side of the sliding plate (7) is fixedly connected with a spring (21).

4. The collagen reaction kettle temperature control precision device according to claim 3, characterized in that: The right side of the hydraulic cylinder (2) is fixedly connected with two cross plates, the inner wall of the shell (1) is fixedly connected with a partition plate (17), and the bottom of the hydraulic cylinder (2) is fixedly connected to the top of the partition plate (17).

5. The collagen reaction kettle temperature control precision device according to claim 4, characterized in that: The right side of each of the two cross plates is fixedly connected with a fixed plate (18), and the bottom of the fixed plate (18) is fixedly connected to the top of the partition plate (17).

6. The collagen reaction kettle temperature control precision device according to claim 1, characterized in that: The upper and lower inner walls of the fixed plate (6) are fixedly connected with guide plates (19), the proximal side of each of the two guide plates (19) is slidably connected with a connecting plate (20), and the proximal side of each of the two connecting plates (20) is slidably connected to the upper and lower sides of the sliding plate (7).

7. The collagen reaction kettle temperature control precision device according to claim 2, characterized in that: The left side of the water outlet pipe (16) is fixedly connected with a conveying pipe (12), the top of the conveying pipe (12) is fixedly connected with a water tank (14), and the right side of the water tank (14) is fixedly connected to the left side of the shell (1).

8. The collagen reaction kettle temperature control precision device according to claim 7, characterized in that: The outside of the conveying pipe (12) is fixedly connected with a water pump (13), the right side of the water tank (14) is fixedly connected with a water inlet pipe (15), and the outside of the water inlet pipe (15) is fixedly connected to the left side of the shell (1).