Reversible belt conveyor blanking point dust removal system

Abstract

The utility model provides a reversible belt conveyor blanking point dust removal system, and belongs to the technical field of dust removal equipment. Comprising a mounting frame, a reversible belt conveyor is arranged at the top of the mounting frame, dust covers are arranged at machine heads on the two sides of the reversible belt conveyor, pulse type dust removers are arranged at the tops of the dust covers, dust accumulation components are arranged in the dust covers, and the dust accumulation components are located below the pulse type dust removers; the dust accumulation part comprises sliding groove bodies, inner sliding blocks, a carrier plate, a gravity sensor, a top plate and a dust accumulation bag, the two sliding groove bodies are symmetrically arranged below the dust cover, the inner sliding blocks are slidably connected into the sliding groove bodies, and the carrier plate is arranged at the tops of the two inner sliding blocks. According to the reversible belt conveyor blanking point dust removal system, the hydraulic cylinder drives the inner baffle to move, the discharging opening is opened and closed at regular intervals, accumulated dust is discharged into the dust accumulation bag at the lower portion at regular intervals, and the weight of the top plate is measured through the gravity sensor.

Description

Technical Field

[0001] This utility model belongs to the technical field of dust removal equipment, specifically relating to a dust removal system for the material drop point of a reversible belt conveyor. Background Technology

[0002] Application No. 202322422830.0 discloses a dust removal device for a reversible mobile distribution conveyor belt. Through the cooperation of the reversible distribution conveyor belt sealing cover, dust removal branch pipes on the silo, dust removal main pipe, dust removal branch pipes below the silo, dust removal cover below the silo, and rubber soft curtain, a slight negative pressure is formed inside the silo body and the reversible distribution conveyor belt sealing cover, reducing dust escape and resulting in low dust concentration during equipment filling. By rotating the knob and adjusting screw, the adjusting screw can rotate and move simultaneously under the action of the threaded hole. The adjusting screw can drive the clamping plate to move, and with the cooperation of the limiting hole and limiting rod, the clamping plate can move stably, fixing and releasing the rubber soft curtain.

[0003] However, existing dust removal systems require the collection and cleaning of accumulated dust after a period of operation; otherwise, the dust removal effect will be reduced, affecting subsequent dust removal efficiency. Currently, the collection and cleaning of accumulated dust mostly relies on manual labor using forklifts to recycle dust bags and other structures, which cannot achieve automatic collection, is time-consuming and labor-intensive, and has poor practicality. Utility Model Content

[0004] To address the problem of automatic dust collection in existing technologies, this invention provides a dust collection system for the material discharge point of a reversible belt conveyor. This system utilizes a pulse-jet dust collector combined with a dust collection component to achieve automatic dust collection. The specific technical solution is as follows: A dust collection system for the material discharge point of a reversible belt conveyor includes: a mounting frame; a reversible belt conveyor is mounted on top of the mounting frame; dust covers are installed at both ends of the reversible belt conveyor; a pulse-jet dust collector is mounted on top of the dust covers; a dust collection component is installed inside the dust covers, located below the pulse-jet dust collector; the dust collection component includes: a chute, inner sliders, a carrier plate, gravity sensors, a top plate, and a dust bag; two symmetrical chute bodies are arranged below the dust covers; inner sliders are slidably connected within the chute bodies; a carrier plate is mounted on top of the two inner sliders; gravity sensors are mounted at the four corners of the top of the carrier plate; a top plate is mounted on top of the four gravity sensors; and a dust bag is placed on top of the top plate.

[0005] Preferably, the inner cavity of the dust cover is divided into a feeding chamber and a dust collection chamber. The head of the reversible belt conveyor is located in the feeding chamber, and the pulse dust collector is located at the top of the dust collection chamber. The input end of the pulse dust collector is provided with a suction pipe, and the other end of the suction pipe is installed at the top of the feeding chamber. Openings are opened on both the front and rear inner walls of the dust collection chamber, and the dust collection component is located at the opening.

[0006] Preferably, a sealing plate is fixedly installed between the feeding chamber and the dust accumulation chamber.

[0007] Preferably, a lead screw is rotatably connected to the slide body, the inner slider is threadedly fitted on the outer wall of the lead screw, and the lead screw is connected to an external motor.

[0008] Preferably, each of the four corners of the top plate is fixedly installed with a column, and each of the four corners of the dust bag is equipped with a pull rope. The pull rope corresponds to each column, and the end of the pull rope away from the dust bag is located on the outer wall of the column.

[0009] Preferably, the top of the mounting frame is provided with a belt alignment device and a buffer bed, both of which are in contact with the upper belt of the reversible belt conveyor; a canopy is provided above the mounting frame, and two hangers are symmetrically installed at the bottom of the canopy. The bottom of the two hangers is provided with a material guide chute, which covers the outside of the reversible belt conveyor. A drop pipe and two dust collectors are respectively provided on the top of the material guide chute. The drop pipe is located at the center of the material guide chute, and the two dust collectors are symmetrically arranged on both sides of the drop pipe. The buffer bed is located directly below the drop pipe.

[0010] Preferably, both the dust cover and the opening of the guide chute are provided with sealing soft curtains, which are in close contact with the reversible belt conveyor; a control box is fixedly installed on the outer wall of the dust cover.

[0011] Preferably, the bottom of the dust cover is provided with support wheels.

[0012] In addition, the reversible belt conveyor material discharge point dust removal system in the above-mentioned technical solution provided by this utility model may also have the following features: the bottom of the pulse dust collector is provided with a dust hopper, a sleeve plate is welded on the outer wall of the dust hopper, and an inner baffle is slidably connected inside the dust hopper; one end of the inner baffle extends slidably out of the dust hopper and is equipped with a connecting plate, and two hydraulic cylinders are symmetrically installed on the top of the sleeve plate, and an output shaft is provided at the output end of the hydraulic cylinder.

[0013] In the above technical solution, the end of the output shaft away from the hydraulic cylinder is connected to the connecting plate.

[0014] The dust removal system at the material discharge point of this reversible belt conveyor has the following advantages compared with the prior art:

[0015] 1. The dust removal system at the material discharge point of this reversible belt conveyor directly installs the dust collector on the reversible belt conveyor, eliminating secondary land occupation, providing high filtration accuracy, and ensuring that the effective airflow directly acts on the dust generation point, thereby reducing energy consumption;

[0016] 2. The dust removal system at the material drop point of this reversible belt conveyor is equipped with a buffer bed at the belt directly below the material drop pipe. The buffer bed effectively absorbs the impact generated when the material falls, preventing damage to the conveyor belt and conveyor frame.

[0017] 3. The dust removal system at the material discharge point of this reversible belt conveyor uses a hydraulic cylinder to move the inner baffle, causing the discharge port to open and close periodically. This allows accumulated dust to be periodically discharged into the dust collection bag below. A gravity sensor measures the weight of the top plate. When dust enters the dust collection bag, the weight of the top plate increases, and the gravity sensor feeds this information back to the external control system. This causes the control system to start the external motor, which drives the lead screw to rotate. The lead screw moves the dust collection bag, causing the dust-filled bag to move out of the opening and the empty bag to move into the opening, thus achieving the effect of automatic dust collection. Attached Figure Description

[0018] Figure 1 A front view schematic diagram of the dust removal system at the material discharge point of the reversible belt conveyor provided by this utility model;

[0019] Figure 2 A schematic diagram of the structure of the dust collection component provided by this utility model;

[0020] Figure 3 A cross-sectional schematic diagram of the dust cover provided by this utility model;

[0021] Figure 4 A schematic diagram of the structure of the ash hopper provided by this utility model;

[0022] Figure 5 A schematic diagram of the structure of the buffer bed provided by this utility model;

[0023] in, Figures 1 to 5The attached figures and component names are as follows: 1. Mounting frame, 2. Reversible belt conveyor, 3. Dust cover, 4. Pulse dust collector, 5. Dust collection component, 6. Belt correction device, 7. Guide chute, 8. Roof, 9. Drop pipe, 10. Hanger, 11. Dust collector, 12. Suction pipe, 13. Support wheel, 14. Control box, 15. Buffer bed, 16. Sealing curtain, 17. Sealing plate, 31. Opening, 32. Discharge chamber, 33. Dust collection chamber, 41. Ash hopper, 411. Sleeve plate, 412. Inner baffle, 413. Connecting plate, 414. Hydraulic cylinder, 415. Output shaft, 51. Slide body, 52. Inner slider, 53. Carrier plate, 54. Gravity sensor, 55. Top plate, 56. Dust bag, 57. Column, 58. Pull rope, 59. Screw. Detailed Implementation

[0024] The following are specific implementation cases and appendices. Figures 1-5 The present invention will be further described, but the present invention is not limited to these embodiments. The present invention provides a technical solution: a dust removal system for the material drop point of a reversible belt conveyor, comprising: a mounting frame 1, a reversible belt conveyor 2 is provided on the top of the mounting frame 1, dust covers 3 are provided at both ends of the reversible belt conveyor 2, the two dust covers 3 are arranged symmetrically, a pulse dust collector 4 is fixedly installed on the top of the dust cover 3, and a dust collection component 5 is provided inside the dust cover 3, the dust collection component 5 is located below the pulse dust collector 4;

[0025] The dust collection component 5 includes: a chute 51, inner sliders 52, a carrier plate 53, gravity sensors 54, a top plate 55, and a dust collection bag 56. Two chute bodies 51 are symmetrically arranged below the dust cover 3. Multiple inner sliders 52 are slidably connected inside the chute body 51. Each pair of inner sliders 52 forms a group. Each group of inner sliders 52 is arranged along the front-back direction. A carrier plate 53 is provided on the top of each group of inner sliders 52. Gravity sensors 54 and wireless acquisition modules are provided at the four corners of the top of the carrier plate 53. The four gravity sensors 54 are connected to the wireless acquisition modules. A top plate 55 is provided on the top of the four gravity sensors 54. A dust collection bag 56 is placed on the top of the top plate 55.

[0026] As a preferred embodiment, the dust cover 3 is further divided into a feeding chamber 32 and a dust collection chamber 33. The head of the reversible belt conveyor 2 is located in the feeding chamber 32, and the pulse dust collector 4 is located at the top of the dust collection chamber 33. The input end of the pulse dust collector 4 is equipped with a suction pipe 12, and the other end of the suction pipe 12 is installed at the top of the feeding chamber 32. Openings 31 are opened on both the front and rear inner walls of the dust collection chamber 33, and the dust collection component 5 is located at the opening 31.

[0027] As a preferred option, a sealing plate 17 is fixedly installed between the feeding chamber 32 and the dust collection chamber 33 to prevent dust in the feeding chamber 32 from entering the dust collection chamber 33.

[0028] As a preferred option, a lead screw 59 is rotatably connected inside the slide body 51, and an inner slider 52 is threaded onto the outer wall of the lead screw 59. The lead screw 59 is connected to an external motor.

[0029] As a preferred option, furthermore, each of the four corners of the top plate 55 is fixedly installed with a column 57, and each of the four corners of the top of the dust bag 56 is hung with a pull rope 58. The pull rope 58 corresponds to the column 57 one by one, and the end of the pull rope 58 away from the dust bag 56 is set on the outer wall of the column 57; the opening of the dust bag 56 is opened by pulling the rope 58.

[0030] As a preferred option, the top of the mounting frame 1 is equipped with a belt alignment device 6 and a buffer bed 15. The belt alignment device 6 is an adjustable self-aligning idler group. Both the belt alignment device 6 and the buffer bed 15 are in contact with the upper belt of the reversible belt conveyor 2. A canopy 8 is provided above the mounting frame 1. Two hangers 10 are symmetrically installed at the bottom of the canopy 8. A guide trough 7 is provided at the bottom of the two hangers 10. The guide trough 7 covers the outside of the reversible belt conveyor 2. A drop pipe 9 and two dust collectors 11 are respectively provided on the top of the guide trough 7. The drop pipe 9 is located at the center of the guide trough 7. The two dust collectors 11 are symmetrically arranged on both sides of the drop pipe 9. The buffer bed 15 is located directly below the drop pipe 9.

[0031] As a preferred option, both the dust cover 3 and the feed chute 7 are equipped with sealing curtains 16 at their openings. The sealing curtains 16 are used to prevent dust from overflowing and are in close contact with the reversible belt conveyor 2. A control box 14 is fixedly installed on the outer wall of the dust cover 3.

[0032] As a preferred option, the dust cover 3 is further provided with a support wheel 13 at its bottom, which facilitates the movement and support of the dust cover 3.

[0033] As a preferred embodiment, the pulse dust collector 4 is further provided with a dust hopper 41 at the bottom. A sleeve plate 411 is welded to the outer wall of the dust hopper 41, and an inner baffle 412 is slidably connected inside the dust hopper 41. One end of the inner baffle 412 extends slidably out of the dust hopper 41 and is equipped with a connecting plate 413. Two hydraulic cylinders 414 are symmetrically installed on the top of the sleeve plate 411. An output shaft 415 is provided at the output end of the hydraulic cylinder 414, and the end of the output shaft 415 away from the hydraulic cylinder 414 is connected to the connecting plate 413. The inner baffle 412 is moved by the hydraulic cylinder 414 to open and close the discharge port.

[0034] The reversible belt conveyor, pulse dust collector, belt alignment device, dust collector, buffer bed, sealing curtain, hydraulic cylinder, and gravity sensor mentioned in this case are existing technologies. The reversible belt conveyor and sealing curtain have the same structure and connection method as those in the cited documents. As long as the reversible belt conveyor, pulse dust collector, belt alignment device, dust collector, buffer bed, sealing curtain, hydraulic cylinder, and gravity sensor meet the requirements of this case, they are all acceptable and not limited to a single model.

[0035] Working principle: All electrical components mentioned in this application are externally connected to a power supply and control switch during use. After installation, first check the installation, fixation, and safety precautions of this utility model before use. During use, material is fed onto the reversible belt conveyor 2 through the material drop pipe 9. Starting the reversible belt conveyor 2 allows it to transport the material. The buffer bed 15 effectively absorbs the impact generated when the material falls, preventing damage to the conveyor belt and conveyor frame. The dust collector 11 initially removes some of the dust located in the guide trough 7. The material is then absorbed; subsequently, it is conveyed to the head of the machine via a reversible belt conveyor 2, enters the dust cover 3, and is discharged into the discharge chamber 32. The dust suction pipe 12 promptly draws the dust generated during the discharge process into the pulse dust collector 4. Some of the coarse particles in the airflow settle into the dust hopper 41 under the action of inertial force, while fine dust particles are deposited on the outer surface of the filter cartridge. When the dust layer on the surface of the filter cartridge is thick, the pulse controller issues a command to open the jet valve, and the compressed air rapidly expands in the chamber in a short time and rushes into the filter cartridge, causing the filter cartridge to expand. The system vibrates, and under the scouring action of the reverse airflow, the dust adhering to the outer surface of the filter bag is stripped off and eventually falls into the dust collection hopper 41. At regular intervals, the hydraulic cylinder 414 is activated, causing the output shaft 415 to move. The output shaft 415 then moves the connecting plate 413 and the inner baffle 412, opening the discharge port of the dust collection hopper 41. The dust inside falls into the dust collection bag 56. After one discharge, the hydraulic cylinder 414 moves the output shaft 415 back, causing the inner baffle 412 to move back and block the discharge port. The dust collection bag 56... As internal dust accumulates, the weight on the top plate 55 increases. The gravity sensor 54 transmits a signal to the wireless acquisition module, which connects to the platform via a 4G antenna. The platform then feeds the information back to the external control system, which starts the external motor. This motor drives the lead screw 59 to rotate, and the lead screw 59 drives the inner slider 52 to slide within the slide groove 51. This causes the full dust bag 56 to detach from the opening 31, and the empty dust bag 56 to enter the opening 31, ready for the next dust collection cycle. This achieves the effect of automatic dust collection.

[0036] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0037] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A reverse belt conveyor fall point dust removal system, comprising: The utility model provides an installation frame (1), its characterized in be provided with reversible belt conveyor (2) at the top of installation frame (1), be provided with dust cover (3) at both sides of the head of reversible belt conveyor (2), be provided with pulse dust collector (4) at the top of dust cover (3), be provided with dust collecting component (5) in dust cover (3), dust collecting component (5) is located below pulse dust collector (4). The dust cover (3) is divided into a discharging cavity (32) and a dust collecting cavity (33), the head of the reversible belt conveyor (2) is located in the discharging cavity (32), the pulse dust collector (4) is located at the top of the dust collecting cavity (33), the input end of the pulse dust collector (4) is provided with a dust suction pipe (12), the other end of the dust suction pipe (12) is installed at the top of the discharging cavity (32), the front and rear inner walls of the dust collecting cavity (33) are both provided with an opening (31), and the dust collecting component (5) is located at the opening (31).

2. The reverse tape machine fall dust removal system of claim 1, wherein, The discharging cavity (32) and the dust collecting cavity (33) are fixedly installed with a sealing plate (17).

3. The reverse tape machine fall dust removal system of claim 2, wherein, The screw rod (59) is connected with an external motor.

4. The reverse tape machine fall dust removal system of claim 1, wherein, The top of the top plate (55) is fixedly installed with a stand column (57) at four corners, the top of the dust collecting bag (56) is hung with a pull rope (58) at four corners, the pull rope (58) corresponds to the stand column (57) one by one, and one end of the pull rope (58) away from the dust collecting bag (56) is arranged on the outer wall of the stand column (57).

5. The reverse tape machine fall dust removal system of claim 4, wherein, ​ 6. The reverse tape machine fall dust removal system of claim 1, wherein, The top of the mounting frame (1) is provided with a belt deviation rectifying device (6) and a buffer bed (15), both of which are in contact with the upper belt of the reversible belt conveyor (2); the upper portion of the mounting frame (1) is provided with a shed roof (8), the bottom of which is symmetrically provided with two hangers (10), the bottom of the two hangers (10) is provided with a material guide chute (7), the material guide chute (7) is covered on the outside of the reversible belt conveyor (2), the top of the material guide chute (7) is respectively provided with a drop pipe (9) and two dust collectors (11), the drop pipe (9) is located at the center of the material guide chute (7), the two dust collectors (11) are symmetrically arranged on both sides of the drop pipe (9), and the buffer bed (15) is located directly below the drop pipe (9).

7. The reverse tape machine fall dust removal system of claim 6, wherein, The opening of the dust cover (3) and the material guide chute (7) is provided with a sealing soft curtain (16), which is in contact with the reversible belt conveyor (2); the outer wall of the dust cover (3) is fixedly provided with a control box (14).

8. The reverse tape machine fall dust removal system of claim 1, wherein, The bottom of the dust cover (3) is provided with a supporting wheel (13).

9. The reverse tape machine fall dust removal system of claim 1, wherein, The bottom of the pulse dust collector (4) is provided with a dust falling hopper (41), the outer wall of the dust falling hopper (41) is welded with a cover plate (411), and the inside of the dust falling hopper (41) is slidably connected with an inner baffle (412); one end of the inner baffle (412) extends out of the dust falling hopper (41) and is provided with a connecting plate (413), the top of the cover plate (411) is symmetrically provided with two hydraulic cylinders (414), the output end of the hydraulic cylinder (414) is provided with an output shaft (415), and the end of the output shaft (415) away from the hydraulic cylinder (414) is connected with the connecting plate (413).

Images