Temporary rail system suitable for integral transportation of gantry cranes with different rail gauges on wharf
By setting up a temporary rail system at the dock, the problem of mismatched track gauge during the overall transport of the gantry crane was solved, achieving the effects of rapid installation and cost savings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-24
AI Technical Summary
The existing overall transportation method for gantry cranes has the problem of track gauge mismatch, which requires the casting of track beams for each type of gantry crane, resulting in large space occupation, high material costs, and high operational difficulty.
A temporary rail system, including lifting lugs, winches, and temporary rails, is set up on the dock. Transfer wheels and locking mechanisms are used to transport gantry cranes of different gauges as a whole. The winches are connected to the lifting lugs to achieve smooth transfer of the equipment.
It enables rapid installation and transfer of gantry cranes with different track gauges, reduces the requirements for the structure of the shipping terminal, and saves the manufacturer's costs and time.
Smart Images

Figure CN224030522U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to port engineering handling equipment field especially relates to a temporary rail system that whole shipment of portal crane of different track gauge on wharf is applicable. BACKGROUND
[0002] The portal crane is mainly transported by sea from the production site. The existing portal crane is mainly divided into two shipment modes. One is that the components of the portal crane are transported separately, and then assembled after reaching the destination. The other is that the portal crane is directly assembled on the production site and then transported as a whole.
[0003] When the portal crane is transported separately, the following problems exist: the components occupy a large space when transported separately; the on-site assembly takes a long time and wastes time; the portal crane needs to be hoisted and tested on the owner's site, and it is difficult to timely rectify the problems.
[0004] The whole shipment process system of the portal crane hoists and lifts the portal crane according to the general assembly process requirements, tests the power, and drives the portal crane to the ship through the running track after reaching the technical requirements. The whole shipment process makes the portal crane hoisted and lifted on the production site for testing, and the problems can be timely rectified. The hoisting and testing stage does not occupy the owner's site, fully utilizes the hoisting equipment of the manufacturer, saves the hoisting cost, ensures that the equipment can be quickly put into use after reaching the owner's site, and saves a lot of on-site installation site and time.
[0005] When the portal crane is transported as a whole, the existing mode is to cast a rail beam in front of the wharf so that the portal crane can drive to the ship as a whole. This mode has the following problems: when the portal crane produced by the manufacturer has multiple different track gauges, in order to match the shipment track with the track gauge, a rail beam needs to be cast for each track gauge of the portal crane, which occupies a large site, has a large material cost, and has a large operation difficulty. SUMMARY
[0006] The utility model aims at solving the shortage of prior art, and provides a temporary rail system that whole shipment of portal crane of different track gauge on wharf is applicable.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: the temporary rail system that whole shipment of portal crane of different track gauge on wharf is applicable, including lifting lug, winch, temporary track, a pair of lifting lugs are arranged on both sides of the portal crane, the hub below the portal crane is provided with a 90° vertical transfer wheel, the temporary track is respectively laid on land and the ship and is consistent with the transfer wheel, the butt joint of the two temporary tracks is provided with a locking mechanism, a pair of winches are arranged on the ship, and the steel wire rope on the winch is connected with the lifting lug.
[0008] Particularly, the temporary track comprises a steel plate, a track base plate arranged at the middle of the top of the steel plate, a box beam arranged at the top of the track base plate, and a steel rail arranged at the top of the box beam, and the transfer wheel rolls along the steel rail.
[0009] Particularly, the top of the steel plate is provided with a plurality of limiting blocks fixed to the two side edges of the track base plate.
[0010] Particularly, a plurality of rib plates are arranged between the two side edges of the box beam and the track base plate.
[0011] Particularly, the locking mechanism comprises a hinge point and a movable hook, the hinge point is arranged on the two side edges of the box beam of the land section and the ship section respectively, one end of the movable hook is rotatably connected to one hinge point on the same side, and the other end of the movable hook is hooked on the other hinge point on the same side.
[0012] The utility model discloses a door -mounted crane portal is provided with a lifting lug, and the transfer wheel that is perpendicular 90 with the running direction is arranged in each group of wheels, guarantees the walking wheel of door -mounted crane and the wharf track parallel after the equipment reaches the owner field, realizes quick installation, and the temporary track is laid on the ground, and the temporary track of land is connected with the temporary track on the ship with movable hook, and the track pitch is guaranteed to coincide with the track pitch of the transfer wheel of door -mounted crane, the ship has a winch, and the wire rope is connected on the lifting lug of the door frame, thereby realizing that the door -mounted crane is as a whole on the ship, adopts the mode of temporary track, can adapt to the door -mounted crane of different track pitch and export, need not to set up multiple track beams, reduces the requirement to the structure of the export wharf, saves the cost of the export wharf of the production party. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the structural schematic diagram of the utility model;
[0014] Figure 2 It is Figure 1 The enlarged schematic diagram of A in the middle;
[0015] Figure 3 It is Figure 1 The enlarged schematic diagram of B in the middle;
[0016] Figure 4 It is Figure 1 The enlarged schematic diagram of C in the middle;
[0017] Figure 5 It is the lifting lug position schematic diagram of the utility model;
[0018] Figure 6 It is the temporary track structure schematic diagram of the land section of the utility model;
[0019] Figure 7 It is the temporary track structure schematic diagram of the ship section of the utility model;
[0020] In the diagram: 1-Lifting lug; 2-Wind; 3-Temporary rail; 4-Gantry crane; 5-Gantry frame; 6-Transfer wheel; 7-Boat; 8-Wire rope; 9-Steel plate; 10-Rail base plate; 11-Box girder; 12-Rail; 13-Limit block; 14-Rib plate; 15-Hinge point; 16-Moving hook;
[0021] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0023] like Figures 1-7 As shown, the temporary rail system for the overall transport of gantry cranes with different gauges on the dock includes lifting lugs 1, winches 2, and temporary rails 3. A pair of lifting lugs 1 are set on both sides of the gantry crane 4's frame 5. The hub below the gantry 5 is equipped with a transfer wheel 6 at a vertical 90° angle. The temporary rails 3 are laid on land and on the ship respectively and fit with the transfer wheel 6. A locking mechanism is provided at the joint of the two sections of temporary rails 3. A pair of winches 2 are set on the ship 7, and the wire rope 8 on the winch 2 is connected to the lifting lugs 1.
[0024] The temporary track 3 includes a steel plate 9, a track base plate 10 is provided at the top center of the steel plate 9, a box beam 11 is provided at the top of the track base plate 10, a rail 12 is provided at the top of the box beam 11, the transfer wheel 6 rolls along the rail 12, the top of the steel plate 9 is provided with several limiting blocks 13 that are fixed to the two sides of the track base plate 10, several ribs 14 are provided between the two sides of the box beam 11 and the track base plate 10, and the locking mechanism includes hinge points 15 and movable hooks 16. The hinge points 15 are respectively installed on the two sides of the box beam 11 on the land section and the ship section, and one end of the movable hook 16 is rotatably connected to one hinge point 15 on the same side, and the other end is hooked to another hinge point 15 on the same side.
[0025] The temporary tracks are connected as follows: both the land temporary track 3 and the ship temporary track 3 are rigidly connected; considering factors such as the swaying of the ship, the junction of the land temporary track 3 and the ship temporary track 3 is hinged, and the hinge point 15 is connected by a movable hook 13.
[0026] The specific loading process is as follows:
[0027] After assembling the gantry crane 4 to meet the factory requirements, drive the gantry crane 4 to the intended loading position on the ship and lay the temporary land track 3 according to the gauge of the transfer wheel 6 to ensure that the transfer wheel 6 of the gantry crane 4 can match the temporary land track 3; align the temporary land track 3 with the temporary ship track 3 horizontally and connect them with the movable hook 15.
[0028] The steel wire rope 8 of the ship winch 2 is connected to the lifting lug 1 of the portal 5, two winches 2 are used to balance the traction force, and the portal crane 4 is simultaneously pulled onto the ship;
[0029] After the loading is completed, the land part of the temporary track 3 is disassembled, the ship part of the temporary track 3 is not moved, and the land part of the temporary track 3 can be loaded according to actual needs for the unloading of the portal crane.
[0030] The temporary track 3 is used in the utility model, the portal crane 4 can be transported without needing to set multiple track beams, the requirement for the structure of the loading and unloading wharf is reduced, and the cost of the loading and unloading wharf of the manufacturing party is saved.
[0031] In the description of the utility model, it should be understood that the directions or position relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are the directions or position relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the devices or elements indicated must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as limiting the utility model.
[0032] In the utility model, unless otherwise clearly defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can be detachable connection, or can be integrated; can be mechanical connection, or electrical connection or communication with each other; can be directly connected, or indirectly connected through an intermediate medium; can be the communication or interaction relationship between two elements, unless otherwise clearly defined. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0033] The utility model has been described above in conjunction with the drawings, and obviously, the specific implementation of the utility model is not limited by the above mode, as long as various improvements are made by adopting the method concept and technical scheme of the utility model, or directly applied to other occasions without improvement, which is within the protection scope of the utility model.
Claims
1. A temporary rail system for the integral transport of portal cranes with different gauges on a wharf, characterised in that, It includes lifting lug (1), winch (2), temporary track (3), a pair of lifting lug (1) is arranged on both sides of portal crane (4) gantry (5), the hub below the gantry (5) is equipped with 90° vertical transfer wheel (6), temporary track (3) is laid on land and ship respectively and is consistent with transfer wheel (6), the butt joint of two temporary tracks (3) is equipped with locking mechanism, a pair of winch (2) is arranged on ship (7), the steel wire rope (8) on winch (2) is connected with lifting lug (1).
2. The temporary rail system for the integral delivery of portal cranes with different gauges on a wharf according to claim 1, characterized in that, Temporary track (3) includes steel plate (9), the top of steel plate (9) is equipped with track bottom plate (10), the top of track bottom plate (10) is equipped with box girder (11), the top of box girder (11) is equipped with steel rail (12), transfer wheel (6) rolls along steel rail (12).
3. The temporary rail system for the integral delivery of portal cranes with different gauges on a quay according to claim 2, characterized in that, The top of steel plate (9) is equipped with a plurality of limiting blocks (13) fixed with both sides of track bottom plate (10).
4. The temporary rail system for the integral delivery of portal cranes with different gauges on a wharf according to claim 2, characterized in that, A plurality of rib plates (14) are arranged between both sides of box girder (11) and track bottom plate (10).
5. The temporary rail system for the integral delivery of portal cranes with different gauges on a wharf according to claim 2, characterized in that, Locking mechanism includes hinge point (15) and movable hook (16), hinge point (15) is respectively installed on both sides of box girder (11) of land section and ship section, one end of movable hook (16) is rotatably connected with one hinge point (15) on the same side, the other end is hooked on the other hinge point (15) on the same side.