Rubber wire with high heat resistance and wear resistance

By combining an inner sheath, support frame, limit frame, and coolant, along with a flame-retardant and wear-resistant layer, the problem of poor heat and wear resistance of rubber wires is solved, achieving efficient heat dissipation and wear resistance, and improving the stability and lifespan of the wires.

CN224036120UActive Publication Date: 2026-03-24安徽迪那通电线有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional rubber wires have poor heat resistance and abrasion resistance, which makes them prone to wear during long-term use and affects the normal transmission performance of the wires.

Method used

It adopts a combined structure of inner sheath, support frame, limit frame and coolant. The heat of the wire is transferred to the coolant through the mounting frame and limit frame, and the heat transfer effect between coolants is improved by through holes. At the same time, flame retardant layer and wear-resistant layer are set on the outer surface to enhance the fire resistance and wear resistance of the wire.

Benefits of technology

It effectively reduces conductor temperature, improves transmission performance, enhances the wire's resistance to compression and tension, extends service life, and reduces failure rate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224036120U_ABST
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Abstract

The utility model belongs to the field of rubber wires, and particularly relates to a highly heat-resistant and wear-resistant rubber wire, which comprises an inner sheath, a support frame is mounted in the inner sheath, a mounting frame is fixedly connected to the side wall of the support frame, a cavity is formed between the mounting frame and the support frame, and cooling liquid is filled in the cavity; and the limiting frame is fixedly connected to the inner wall of the inner sheath. According to the utility model, the mutual cooperation of the mounting rack, the limiting rack, the cavities, the cooling liquid and other structures is utilized, the heat generated by the wire can be timely transmitted, the influence of better temperature on the transmission performance of the wire is avoided, and the cooling liquid in the adjacent cavities can be communicated with each other by utilizing the formed through holes, so that the cooling effect is improved. The heat transfer effect between the cooling liquid is improved, so that heat can be absorbed more quickly, the fire resistance of the wire can be enhanced by utilizing the arranged flame-retardant layer, and the friction and wear between the wire and the surrounding environment can be reduced in the long-term use process by utilizing the arranged wear-resistant layer.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber wire technical field, concretely is high heat -resisting wear -resisting rubber wire. BACKGROUND

[0002] Rubber wire is also called rubber sheath wire, and is a double-insulated wire material. In the wire and cable industry, a shielding layer usually uses chlorinated polyethylene (CPE), and can withstand a temperature of -40 DEG C to 105 DEG C. The performance of the rubber wire determines that the rubber wire can only be used in a low-voltage and low-frequency environment. Rubber wire is also called rubber sheathed flexible cord or rubber power cord. Because of its resistance to high and low temperatures, it is widely used in various fields. Although the traditional rubber braided wire has many advantages, it still has some disadvantages, such as poor heat resistance and wear resistance, and surface wear during long-term use, which damages the rubber braided wire and thus cannot guarantee the normal use of the wire.

[0003] To solve the above problems, the existing patent (publication number: CN217035238U) discloses a high heat-resistant and wear-resistant rubber braided wire. However, the heat generated by the wire during use cannot be transferred in time, which easily leads to a high temperature near the wire and affects the transmission performance of the wire. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a high heat-resistant and wear-resistant rubber wire that can enhance the cooling performance of the wire.

[0005] To this end, the utility model employs the following technical solution:

[0006] The high heat-resistant and wear-resistant rubber wire comprises:

[0007] An inner sheath is provided with a support frame inside, a mounting frame is fixedly connected to the side wall of the support frame, a cavity is formed between the mounting frame and the support frame, and the cavity is filled with cooling liquid.

[0008] A limiting frame is fixedly connected to the inner wall of the inner sheath, and a first arc-shaped groove is formed in the inner wall of the limiting frame.

[0009] A shielding layer is adhered to the outer surface of the inner sheath, a flame-retardant layer is adhered to the outer surface of the shielding layer, and a wear-resistant layer is adhered to the outer surface of the flame-retardant layer.

[0010] Based on the above technical solution, the use principle and the technical effects are as follows:

[0011] In actual use, the wires are installed in the first arc-shaped groove and the second arc-shaped groove to limit the installation of the wires and improve the stability of the wire installation, and when the wires generate heat, the generated heat can be better transmitted to the limiting frame and the mounting frame due to the close contact of the side wall of the wire after installation, and then the heat will continue to be transmitted to the cooling liquid in the cavity, in this way, the heat generated by the wire can be transmitted in time, the temperature is prevented from affecting the transmission performance of the wire, and the through holes are arranged, so that the cooling liquids in the adjacent cavities can be mutually penetrated, the heat transfer effect between the cooling liquids is improved, so that the heat can be absorbed faster, the supporting frame is arranged, the limiting frame and the mounting frame can be supported, the use strength of the whole device is enhanced, the extrusion and stretching resistance is improved, the fireproof layer is arranged to enhance the fire resistance of the wire, the wear-resistant layer is arranged to reduce the friction and wear between the wire and the surrounding environment during long-term use, prolong the service life of the wire, and reduce the failure rate.

[0012] The utility model discloses in a preferable example can be further configured as: the central position of support frame is equipped with circular cavity, and the circular cavity is equipped with through -hole between cavity.

[0013] The utility model discloses in a preferable example can be further configured as: limiting frame, mounting frame all adopt heat conduction material to make.

[0014] The utility model discloses in a preferable example can be further configured as: the mounting frame is equipped with second arc -shaped groove to one side towards the inner sheath, and second arc -shaped groove and first arc -shaped groove correspond to each other.

[0015] The utility model discloses in a preferable example can be further configured as: shielding layer adopts copper foil or aluminum foil material to make.

[0016] The utility model discloses in a preferable example can be further configured as: the fire -retardant layer adopts polyvinyl chloride or fire -retardant nylon material to make.

[0017] The utility model discloses in a preferable example can be further configured as: wear -resistant layer adopts silicone rubber or polyurethane material to make.

[0018] The nouns, conjunctions or adjectives involved in the above technical solutions are explained as follows:

[0019] Fixed connection refers to the connection of parts or components after being fixed without any relative movement. It includes detachable connection and non-detachable connection.

[0020] (1) Can be disassembled connection is to use screw, spline, wedge pin and so on to fix the parts together. This connection mode can be disassembled during maintenance, and the parts will not be damaged. But the specifications of the connecting parts used (such as the length of the bolt, key, wedge pin) must be correct, and the fastening is appropriate.

[0021] (2) The disassembly connection mainly refers to welding, riveting and tenon fitting. Because the parts can not be used twice when disassembled by forging, sawing or oxygen cutting during maintenance or replacement, attention should be paid to the process quality, technical detection and remedial measures (such as correction, polishing, etc.) during connection;

[0022] Movable connection refers to the connection of parts or components with relative movement after being fixed.

[0023] The above technical scheme of the utility model has the following beneficial technical effects:

[0024] 1. In the utility model, the heat generated by the wire can be transferred in time through the cooperation of the installed mounting frame, limiting frame, cavity and cooling liquid, so as to avoid the influence of temperature on the transmission performance of the wire. In addition, the through hole can also make the cooling liquid in the adjacent cavities interpenetrate, improve the heat transfer effect between the cooling liquids, and thus absorb heat faster.

[0025] 2. In the utility model, the supporting frame not only provides support for the limiting frame and the mounting frame, but also enhances the overall use strength of the device and improves its extrusion and tensile resistance.

[0026] 3. In the utility model, the fire-resistant layer can enhance the fire resistance of the wire, and the wear-resistant layer can reduce the friction and wear between the wire and the surrounding environment during long-term use, prolong the service life of the wire and reduce the failure rate. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a cross-sectional view of the overall structure of the utility model;

[0028] Figure 2 It is an enlarged view of the structure at A in the utility model. Figure 1

[0029] REFERENCE NUMERALS:

[0030] 1, inner sheath; 2, supporting frame; 3, mounting frame; 4, cavity; 5, limiting frame; 6, first arc-shaped groove; 7, shielding layer; 8, fire-resistant layer; 9, wear-resistant layer; 10, circular cavity; 11, through hole; 12, second arc-shaped groove. DETAILED DESCRIPTION

[0031] ​With reference to the drawings of the embodiments of the present disclosure, the technical solutions in the embodiments of the present disclosure will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present disclosure. It should be noted that the embodiments of the present disclosure and the features in the embodiments can be combined with each other without conflict.

[0032] According to the conception of the present application, embodiments of a high-heat-resistant and wear-resistant rubber wire as an insulating material of an electric wire cable are described herein. Figures 1-2 Specifically, the high-heat-resistant and wear-resistant rubber wire is configured as an integrated structure, which has three components, i.e., an inner sheath 1, a limiting frame 5, and a shielding layer 7. By the cooperation of the structures such as the mounting frame 3, the limiting frame 5, the cavity 4, and the cooling liquid, the heat generated by the wire can be timely transferred, so as to avoid the temperature from affecting the transmission performance of the wire. In addition, by the through hole 11, the cooling liquid in the adjacent cavities 4 can be mutually penetrated, so as to improve the heat transfer effect between the cooling liquids, thereby the heat can be more quickly absorbed.

[0033] In combination with Figures 1-2 The high-heat-resistant and wear-resistant rubber wire provided by the present disclosure includes:

[0034] The inner sheath 1 is internally provided with a supporting frame 2, the supporting frame 2 is fixedly connected with a mounting frame 3 on the side wall, a cavity 4 is formed between the mounting frame 3 and the supporting frame 2, and the cavity 4 is filled with a cooling liquid;

[0035] The limiting frame 5 is fixedly connected to the inner wall of the inner sheath 1, and a first arc-shaped groove 6 is formed in the inner wall of the limiting frame 5;

[0036] The shielding layer 7 is adhered to the outer surface of the inner sheath 1, the outer surface of the shielding layer 7 is adhered with a flame-retardant layer 8, and the outer surface of the flame-retardant layer 8 is adhered with a wear-resistant layer 9.

[0037] According to the technical solution of the present embodiment, the limiting frame 5 and the mounting frame 3 are made of a heat-conducting material, which can be made of heat-conducting silica gel. The present embodiment does not make a specific limitation, and the selection can be made according to the actual situation. The main purpose is to transfer the heat generated by the wire arranged on the limiting frame 5 and the mounting frame 3 to the cooling liquid, and the heat-conducting material does not have the electric conductivity, so as to prevent the current from being broken through.

[0038] According to the technical scheme of the embodiment, the support frame 2 is provided with a circular cavity 10 at the center position, and a through hole 11 is arranged between the circular cavity 10 and the cavity 4. The support frame 2 can not only provide support for the limiting frame 5 and the mounting frame 3, but also can enhance the use strength of the device as a whole and improve the extrusion resistance and tensile resistance. The circular cavity 10 and the through hole 11 can make the cooling liquid in the adjacent cavities 4 penetrate each other, improve the heat transfer effect between the cooling liquids, and thus absorb heat faster, avoiding the influence of high temperature on the transmission performance of the wire.

[0039] According to the technical scheme of the embodiment, the mounting frame 3 is provided with a second arc-shaped groove 12 on the side facing the inner sheath 1, and the second arc-shaped groove 12 corresponds to the first arc-shaped groove 6. The first arc-shaped groove 6 and the second arc-shaped groove 12 are combined to form a circle, which is mainly used for installing and limiting the wire to improve the stability of the wire installation. Since the sidewall of the wire is tightly attached to the mounting frame 3 and the limiting frame 5 after installation, the generated heat can be better transferred outward.

[0040] According to the technical scheme of the embodiment, the shielding layer 7 is made of copper foil or aluminum foil material. It should be noted that the embodiment is not limited here, and can be selected according to actual conditions. The shielding layer 7 can effectively shield the electromagnetic field generated by the current and prevent it from interfering with surrounding elements. In high-voltage wires, the current is large, and a strong magnetic field is generated around it. The shielding layer 7 can limit this electromagnetic field inside the cable to protect surrounding elements from being affected. In addition, when the current leaks, the shielding layer 7 can also guide the leaked current to the grounding net, thereby playing a protective role and avoiding safety hazards.

[0041] According to the technical scheme of the embodiment, the flame-retardant layer 8 is made of polyvinyl chloride or flame-retardant nylon material. It should be noted that the embodiment is not limited here, and can be selected according to actual conditions. The flame-retardant layer 8 can enhance the fire resistance of the wire.

[0042] According to the technical scheme of the embodiment, the wear-resistant layer 9 is made of silicone rubber or polyurethane material. It should be noted that the embodiment is not limited here, and can be selected according to actual conditions. The wear-resistant layer 9 can reduce the friction and wear between the wire and the surrounding environment during long-term use, prolong the service life of the wire, and reduce the failure rate.

[0043] Specifically, in actual use, the wires are installed in the first arc-shaped groove 6 and the second arc-shaped groove 12 to limit the installation of the wires and improve the stability of the wire installation. When the wires generate heat, since the side walls of the wires are tightly attached to the mounting frame 3 and the limiting frame 5 after installation, the generated heat can be better transmitted to the limiting frame 5 and the mounting frame 3, and then the heat will continue to be transmitted to the cooling liquid in the cavity 4. In this way, the heat generated by the wires can be transmitted in time, avoiding the influence of temperature on the transmission performance of the wires. In addition, the through hole 11 can also make the cooling liquid in the adjacent cavities 4 interpenetrate, improve the heat transfer effect between the cooling liquids, and thus absorb heat faster. At the same time, the support frame 2 can not only provide support for the limiting frame 5 and the mounting frame 3, but also enhance the overall use strength of the device, improve its anti-extrusion and anti-stretching ability. The fire-retardant layer 8 can enhance the fire resistance of the wires, and the wear-resistant layer 9 can reduce the friction and wear of the wires with the surrounding environment during long-term use, prolong the service life of the wires, and reduce the failure rate.

[0044] The high-heat-resistant and wear-resistant rubber wire provided by the present application will be further described below in combination with the drawings and embodiments.

[0045] The high-heat-resistant and wear-resistant rubber wire comprises:

[0046] The inner sheath 1 is internally provided with a support frame 2, the side wall of the support frame 2 is fixedly connected with a mounting frame 3, and the mounting frame 3 and the support frame 2 form a cavity 4, and the cavity 4 is filled with cooling liquid;

[0047] The limiting frame 5 is fixedly connected to the inner wall of the inner sheath 1, and the inner wall of the limiting frame 5 is provided with a first arc-shaped groove 6;

[0048] The shielding layer 7 is attached to the outer surface of the inner sheath 1, the outer surface of the shielding layer 7 is attached with a fire-retardant layer 8, and the outer surface of the fire-retardant layer 8 is attached with a wear-resistant layer 9.

[0049] The working principle and use process of the utility model: in actual use, install the wire in the first arc groove 6 and the second arc groove 12, install the wire and limit, improve the stability of wire installation, when the wire generates heat, because the wire is installed and its side wall is close to the mounting frame 3 and the limiting frame 5, therefore can better transmit the heat generated to the limiting frame 5 and the mounting frame 3, then the heat will continue to transmit to the coolant in the cavity 4, in this way, it is convenient for the heat generated by the wire to be transmitted in time, avoid temperature better influence wire transmission performance, and utilize the through hole 11, still can make the coolant in the adjacent cavity 4 can be mutually penetrated, improve the heat transfer effect between the coolant, thereby can absorb heat faster, utilize the setting support frame 2 not only can provide support for the limiting frame 5, the mounting frame 3, still can enhance the use intensity of device whole, improve its anti-extrusion tensile strength, utilize the setting fire -retardant layer 8 can enhance the fire resistance of electric wire, utilize the setting wear -resisting layer 9 can reduce the friction and abrasion of electric wire and surrounding environment in the long-term use process, prolong the service life of electric wire, reduce the failure rate.

[0050] In the utility model, the term "multiple" refers to two or more than two, unless otherwise explicitly limited. The term "and / or" used in this paper includes any and all combinations of one or more related listed items. The terms "mounting", "connection", "connection", "fixing" and other terms should be understood broadly, for example, "connection" can be fixed connection, or detachable connection, or integrally connected; "connected" can be directly connected, or indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0051] It should be noted that when an element is referred to as "assembled", "mounted", "fixed" or "provided" to another element, it can be directly on another element or there can be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or a middle element can exist at the same time. The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used in this paper are for illustrative purposes only, not the only embodiment.

[0052] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0053] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made therein without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A high heat-resistant and wear-resistant rubber thread, characterized in that, include: Inner sheath (1), inside which a support frame (2) is installed, and a mounting frame (3) is fixedly connected to the side wall of the support frame (2), and a cavity (4) is formed between the mounting frame (3) and the support frame (2), and the cavity (4) is filled with coolant; A limiting frame (5) is fixedly connected to the inner wall of the inner sleeve (1), and a first arc-shaped groove (6) is provided on the inner wall of the limiting frame (5). A shielding layer (7) is bonded to the outer surface of the inner sheath (1). A flame-retardant layer (8) is bonded to the outer surface of the shielding layer (7), and a wear-resistant layer (9) is bonded to the outer surface of the flame-retardant layer (8).

2. The high heat-resistant and wear-resistant rubber thread according to claim 1, characterized in that, A circular cavity (10) is provided at the center of the support frame (2), and a through hole (11) is provided between the circular cavity (10) and the cavity (4).

3. The high heat-resistant and wear-resistant rubber thread according to claim 2, characterized in that, Both the limiting frame (5) and the mounting frame (3) are made of thermally conductive materials.

4. The high heat-resistant and wear-resistant rubber thread according to claim 2, characterized in that, The mounting bracket (3) has a second arc-shaped groove (12) on the side facing the inner sheath (1), and the second arc-shaped groove (12) corresponds to the first arc-shaped groove (6).

5. The high heat-resistant and wear-resistant rubber thread according to claim 4, characterized in that, The shielding layer (7) is made of copper foil or aluminum foil.

6. The high heat-resistant and wear-resistant rubber thread according to claim 5, characterized in that, The flame-retardant layer (8) is made of polyvinyl chloride or flame-retardant nylon.

7. The high heat-resistant and wear-resistant rubber thread according to claim 5, characterized in that, The wear-resistant layer (9) is made of silicone rubber or polyurethane.

Citation Information

Patent Citations

  • Rubber braided wire with high heat resistance and wear resistance

    CN217035238U