Down lamp and mounting structure of toggle switch in down lamp

By covering the toggle switch with a dust cap and setting an annular protrusion and sealing groove on the top cover, the problem of gaps in traditional downlights is solved, achieving both safety and ease of operation.

CN224036274UActive Publication Date: 2026-03-24ZHANGJIAGANG RADIANT TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional downlights have gaps in their toggle switches, which cannot meet the stringent safety standards for lighting fixtures.

Method used

A dust cap is placed over the toggle switch, and an annular boss and an annular sealing groove are provided on the top cover to form a sealing structure and close the gaps.

Benefits of technology

It achieves full enclosure of the toggle switch, meets safety standards, and makes the toggle operation more convenient and stable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a down lamp and a mounting structure of a toggle switch in the down lamp, the mounting structure of the toggle switch comprises a lower shell and an upper cover arranged on the lower shell, the lower shell is provided with the toggle switch, the upper cover is provided with a deflector rod placing hole corresponding to a deflector rod of the toggle switch, and the deflector rod placing hole is provided with a through hole. An annular boss is arranged on the back face of the upper cover around the poking rod containing hole, the poking switch is covered with a dustproof cap, the dustproof cap comprises a poking rod cap, the lower end of the poking rod cap is outwards provided with an annular sealing boss, and the annular sealing boss is provided with an annular sealing groove matched with the annular boss. A switch cap body matched with the toggle switch is arranged on the back face of the annular sealing boss. A shifting rod of the toggle switch is arranged in the shifting rod cap, the shifting rod cap is matched with a shifting rod placing hole in the upper cover and penetrates through the shifting rod placing hole in the upper cover, and the toggle switch is arranged in the switch cap body. The down lamp provided with the mounting structure of the toggle switch can be suitable for a relatively severe environment.
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Description

Technical Field

[0001] This utility model relates to an installation structure for a toggle switch in a lamp, specifically to a cylindrical body and the installation structure for the toggle switch therein. Background Technology

[0002] As people's safety awareness continues to increase, many countries and regions have introduced stricter safety standards for lighting fixtures. For downlights equipped with toggle switches, they are required to pass tests even in environments containing metal particles. In fact, traditional downlights, due to gaps in the toggle switch itself (the housing) and between the toggle switch and the downlight's housing, cannot meet the aforementioned safety standards for lighting fixtures. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide a mounting structure for a toggle switch that can seal the gap between the toggle switch itself and the housing to be installed.

[0004] To solve the first technical problem mentioned above, the present invention adopts the following technical solution: a toggle switch mounting structure, comprising: a lower shell and an upper cover disposed on the lower shell, the toggle switch being disposed on the lower shell facing the upper cover, the upper cover having a lever mounting hole corresponding to the lever of the toggle switch, the upper cover having an annular boss surrounding the lever mounting hole on its back side, and the toggle switch being covered with a dust cap, the dust cap being an elastic body, the dust cap comprising: a lever cap for covering the lever of the toggle switch, the lever cap... The specific structure includes: a lever cap top and a lever cap body surrounding the lever cap top. The lower end of the lever cap body is provided with an annular sealing boss, and an annular sealing groove that mates with the annular boss is provided on the annular sealing boss. A switch cap body that mates with the toggle switch is provided on the back of the annular sealing boss. The lever of the toggle switch is placed in the lever cap, and the lever cap mates with the lever mounting hole on the upper cover and passes through the lever mounting hole on the upper cover. The toggle switch is placed in the switch cap body.

[0005] As a preferred embodiment, in the installation structure of the toggle switch, the inner sidewall of the annular sealing groove is flush with the outer sidewall of the corresponding lever cap, and the annular sealing boss has an annular pointed top near the outer sidewall of the annular sealing groove, which abuts against the back of the top cover.

[0006] As a preferred embodiment, in the installation structure of the toggle switch, the upper cover is provided with a downwardly oriented avoidance slope around the upper edge of the toggle lever mounting hole to facilitate operation of the toggle lever of the toggle switch.

[0007] As a preferred embodiment, in the mounting structure of the toggle switch, the dust cap is a rubber cap.

[0008] As a preferred embodiment, in the mounting structure of the toggle switch, the dust cap is a silicone cap.

[0009] As a preferred embodiment, in the mounting structure of the toggle switch, the thickness of the annular sealing boss from the bottom wall of the annular sealing groove to the back of the annular sealing boss is greater than five times the wall thickness of the switch cap.

[0010] As a preferred embodiment, in the mounting structure of the toggle switch, the wall thickness of the toggle cap top, the toggle cap body, and the switch cap body is equivalent.

[0011] This utility model also provides a cylindrical body including a mounting structure for a toggle switch as described in this utility model. A radiator, a lamp plate, and a lens are arranged sequentially from the inside to the outside in the lower shell. A power board is arranged on the side of the radiator facing the upper cover, and the toggle switch is arranged on the power board.

[0012] The beneficial effects of this utility model are:

[0013] 1. This utility model provides an annular boss around the lever mounting hole on the back of the top cover, an annular sealing boss extending outward from the lower end of the lever cap, and an annular sealing groove that mates with the annular boss on the annular sealing boss. The lever cap mates with the lever mounting hole on the top cover and passes through the lever mounting hole on the top cover. The annular boss is located in the annular sealing groove on the annular sealing boss, thereby forming a seal between the annular boss and the annular sealing boss, and between the lever cap and the downlight housing.

[0014] 2. This utility model covers the toggle switch with a dust cap, so that all exposed surfaces of the toggle switch, except for the bottom surface that is in contact with the power board, are covered by the dust cap, thus effectively sealing the gaps of the toggle switch itself.

[0015] 3. This utility model simplifies the structure of the dust cap by making the inner sidewall of the annular sealing groove flush with the outer sidewall of the corresponding lever cap body; and further enhances the seal between the dust cap and the top cover by setting an annular pointed top near the outer sidewall of the annular sealing boss, so that the annular pointed top abuts against the back of the top cover.

[0016] 4. This utility model provides a downwardly oriented avoidance ramp on the upper cover surrounding the upper edge of the lever mounting hole, which makes it easier to operate the toggle switch.

[0017] 5. This utility model increases the strength of the annular sealing boss by increasing the thickness from the bottom wall of the annular sealing groove to the back of the annular sealing boss, making its fit with the toggle switch more stable, especially when the toggle switch is toggled. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the downlight described in this utility model.

[0019] Figure 2 yes Figure 1 A schematic diagram of the AA cross-sectional structure.

[0020] Figure 3 yes Figure 2 Schematic diagram of the BB cross-section structure.

[0021] Figure 4 This is a partial cross-sectional three-dimensional structural schematic diagram of the downlight described in this utility model.

[0022] Figure 5 yes Figure 4 A magnified structural diagram of section C.

[0023] Figure 6 This is an exploded structural diagram of the downlight described in this utility model.

[0024] Figures 1 to 6 The reference numerals in the attached diagrams are as follows: 1. Top cover; 11. Lever mounting hole; 111. Clearance ramp; 12. Annular boss; 2. Toggle switch; 21. Lever; 3. Dust cap; 31. Lever cap; 310. Top of lever cap; 311. Lever cap body; 32. Annular sealing boss; 321. Annular sealing groove; 322. Annular pointed top; 33. Switch cap body; 4. Lower shell; 5. Power board; 6. Heat sink; 7. Lamp board; 8. Lens. Detailed Implementation

[0025] The following describes in detail, with reference to the accompanying drawings, a detailed embodiment of the mounting structure of the toggle switch according to this utility model.

[0026] like Figures 1 to 4 and Figure 6 As shown, the downlight of this utility model includes: a lower shell 4 and an upper cover 1 disposed on the lower shell 4. A heat sink 6, a lamp plate 7, and a lens 8 are sequentially arranged from the inside to the outside of the lower shell 4. A power supply board 5 is disposed on the side of the heat sink 6 facing the upper cover 1. A toggle switch 2 is disposed on the power supply board 5 facing the upper cover 1. Figure 4 and Figure 5As shown, the upper cover 1 has a lever mounting hole 11 corresponding to the lever 21 of the toggle switch 2. The upper cover 1 has a downwardly oriented avoidance ramp 111 around the upper edge of the lever mounting hole 11, facilitating operation of the lever 21 of the toggle switch 2 (thus forming a square conical hole at the top of the lever mounting hole 11, a common technique in the art, which will not be described further here). The upper cover 1 has a square closed-loop annular boss 12 around the lever mounting hole 11 on its back side. The toggle switch 2 is covered with a dust cap 3, which includes a lever cap 31 for covering the lever 21 of the toggle switch 2. The lever cap 31 includes a square lever cap top 310 and a lever cap body 311 surrounding the lever cap top 310 with a square closed loop. The lower end of the body 311 is provided with a square closed-loop annular sealing boss 32. The annular sealing boss 32 has an annular sealing groove 321 that mates with the annular boss 12. The back of the annular sealing boss 32 is provided with a switch cap body 33 that mates with the toggle switch 2. The inner side wall of the annular sealing groove 321 is flush with the outer side wall of the corresponding toggle cap body 311. The annular sealing boss 32 has a square closed-loop annular tip 322 near the outer side wall of the annular sealing groove 321. The annular tip 322 abuts against the back of the upper cover 1. The lever 21 of the toggle switch 2 is placed in the lever cap 31. The lever cap 31 mates with the lever mounting hole 11 on the upper cover 1 and passes through the lever mounting hole 11 on the upper cover 1. The toggle switch 2 is placed in the switch cap body 33.

[0027] In practical applications, the dust cap 3 is usually a silicone cap or a rubber cap; the wall thickness of the lever cap top 310, lever cap body 311 and switch cap body 33 is equivalent; the thickness of the annular sealing boss 32 from the bottom wall of the annular sealing groove 321 to the back of the annular sealing boss 32 is usually more than five times the wall thickness of the switch cap body 33.

[0028] In actual use, the lever 21 of the toggle switch 2 can be directly pinched by the lever cap 31 and slid in the toggle switch 2, which is very convenient to use.

[0029] In summary, the above description is merely a preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model. All equivalent variations and modifications made to the shape, structure, features and spirit described in the claims of the present utility model should be included within the scope of the claims of the present utility model.

Claims

1. A mounting structure for a toggle switch, comprising: The device comprises a lower shell and an upper cover mounted on the lower shell. A toggle switch is mounted on the lower shell facing the upper cover. The upper cover has a lever mounting hole corresponding to the lever of the toggle switch. The upper cover has an annular boss surrounding the lever mounting hole on its back side. The toggle switch is covered with a dust cap, which is an elastic body. The dust cap includes a lever cap for covering the lever of the toggle switch. The lever cap's specific structure includes a lever cap top and a lever cap body surrounding the top of the lever cap. An annular sealing boss is provided outward at the lower end of the lever cap body. An annular sealing groove is provided on the annular sealing boss to mate with the annular boss. A switch cap body mates with the toggle switch on the back side of the annular sealing boss. The lever of the toggle switch is placed in the lever cap, and the lever cap mates with and passes through the lever mounting hole on the upper cover. The toggle switch is placed in the switch cap body.

2. The mounting structure of a toggle switch according to claim 1, characterized in that: The inner sidewall of the annular sealing groove is flush with the outer sidewall of the corresponding lever cap. The annular sealing protrusion has an annular tip near the outer sidewall of the annular sealing groove, and the annular tip abuts against the back of the upper cover.

3. The mounting structure of a toggle switch according to claim 1, characterized in that: The upper cover is provided with a downwardly oriented avoidance slope around the upper edge of the lever mounting hole to facilitate the operation of the lever for toggling the switch.

4. The mounting structure of a toggle switch according to claim 1, characterized in that: The dust cap mentioned is a rubber cap.

5. The mounting structure of a toggle switch according to claim 1, characterized in that: The dust cap mentioned is a silicone cap.

6. The mounting structure of a toggle switch according to claim 1, characterized in that: The thickness of the annular sealing boss from the bottom wall of the annular sealing groove to the back of the annular sealing boss is greater than five times the wall thickness of the switch cap.

7. The mounting structure of a toggle switch according to claim 1, characterized in that: The wall thickness of the lever cap top, lever cap body, and switch cap body is equivalent.

8. A downlight, characterized in that, The downlight includes: a mounting structure for a toggle switch according to any one of claims 1 to 7, wherein a heat sink, a lamp plate, and a lens are arranged sequentially from the inside to the outside in the lower housing, a power board is arranged on the side of the heat sink facing the upper cover, and the toggle switch is arranged on the power board.