Frame fixing structure of fuel cell system

The modular frame structure solves the spatial adaptability problem of hydrogen fuel cell systems in different application scenarios, enabling efficient installation and convenient maintenance, reducing costs and improving system stability and safety.

CN224036382UActive Publication Date: 2026-03-24SHANGHAI CHONGSU ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing fixed-location methods of hydrogen fuel cell systems are difficult to adapt to the spatial layout and installation requirements of different application scenarios, resulting in long design cycles, high development costs, and difficulties in after-sales maintenance, increasing maintenance difficulty and costs.

Method used

The modular frame fixing structure includes a fixing frame, a transition frame, and a track frame. It achieves overall sliding through an integrally molded slide rail and guide rail, and combined with the limiting bracket, it forms an integrated structure that can adapt to different application scenarios.

Benefits of technology

It improves installation efficiency and maintenance convenience, reduces production costs, enhances structural integrity and vibration resistance, ensures system stability and safety under various working conditions, and is suitable for applications in multiple fields.

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Abstract

The utility model provides a frame fixing structure of a fuel cell system, the frame fixing structure comprises a fixing frame, a transition frame and a track frame, the track frame comprises a slide rail and a guide rail, the fixing frame is used for being fixed with the fuel cell system, the slide rail and the fixing frame are fixed into a whole, the guide rail and the transition frame are fixed into a whole, and the transition frame is fixed into a whole. And the transition frame is fixed with the mounting surface. By adopting an innovative modular design, the fixed frame, the transition frame and the track frame are organically combined to form an integrated structure capable of integrally sliding, so that the mounting efficiency and the maintenance convenience of the fuel cell system are greatly improved, and the maintenance operation of the system in a narrow space becomes simple and feasible.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fuel cell systems, specifically, a frame fixing structure of a fuel cell system. BACKGROUND

[0002] In recent years, hydrogen fuel cell systems have been increasingly widely used in commercial vehicles, locomotives, power stations and other fields due to their advantages of high efficiency, environmental protection and the like. However, with the diversification of application scenarios, the traditional fixing method of commercial vehicles has been difficult to adapt to the space layout and installation requirements in different fields. For example, the space in scenarios such as locomotives and power stations is more strictly limited, and higher requirements are put forward for the integration and maintainability of the system.

[0003] At present, for hydrogen fuel cell systems in different application scenarios, a customized fixing scheme is usually adopted, which leads to a long design cycle, high development cost, and difficulty in realizing platform application. In addition, the traditional fixing structure is often not conducive to after-sales maintenance, increasing the difficulty and cost of maintenance. Therefore, a fixing scheme with strong universality, high integration and easy maintenance is urgently needed to meet the needs of multi-field applications and reduce production and maintenance costs. CONTENT OF THE UTILITY MODEL

[0004] The present patent proposes a frame fixing structure of a fuel cell system, aiming to realize the rapid adaptation of hydrogen fuel cell systems in different application scenarios through modular design, improve the convenience of installation and maintenance, and effectively reduce the overall cost.

[0005] The present application is implemented in the following way: the present application provides a frame fixing structure of a fuel cell system, which includes a fixing frame, a transition frame and a rail frame. The rail frame includes a sliding rail and a guide rail. The fixing frame is used to fix the fuel cell system. The sliding rail is fixed as a whole with the fixing frame. The guide rail is fixed as a whole with the transition frame. The transition frame is fixed with a mounting surface.

[0006] In a preferred embodiment, the guide rail is integrally formed with the transition frame, and the sliding rail is integrally formed with the fixing frame.

[0007] In a preferred embodiment, the rail frame is two, the transition frame is two, the two transition frames are symmetrically arranged, and the two rail frames are symmetrically arranged.

[0008] In a preferred embodiment, it also has a limiting support for limiting the fixing frame.

[0009] In a preferred embodiment, the fixing frame is provided with a wire harness fixing hole.

[0010] In a preferred embodiment, the fixing frame is provided with a silencer support.

[0011] In a preferred embodiment, the bottom surface of the fixed frame is spaced apart from the bottom surface of the rail frame by no less than 5 mm.

[0012] In a preferred embodiment, the fixed frame is square, the rail frame is arranged on opposite sides of the fixed frame, and the limiting support is arranged on the side adjacent to the rail frame.

[0013] In a preferred embodiment, there are two limiting supports, and the two limiting supports are symmetrically arranged.

[0014] In a preferred embodiment, the muffler support is arranged on one side of the rail frame.

[0015] Compared with the prior art, the present application has at least the following technical effects:

[0016] 1. The frame fixing structure of the fuel cell system of the present application adopts an innovative modular design, organically combines the fixed frame, the transition frame and the rail frame, and forms an integrated structure that can slide as a whole. This design greatly improves the installation efficiency and maintenance convenience of the fuel cell system, making the maintenance work of the system in a small space simple and easy. By optimizing the space layout, the frame can perfectly adapt to different application scenarios such as commercial vehicle chassis, locomotive equipment cabin and power station machine room, providing a standardized solution for the multi-field application of hydrogen fuel cell systems, and effectively solving the space adaptation problem of the traditional fixing method.

[0017] 2. By integrally forming the guide rail with the transition frame and integrally forming the sliding rail with the fixed frame, the overall structure and rigidity are significantly improved. This design eliminates the common loosening risk of traditional connection methods, making the frame have better anti-vibration performance and longer service life. At the same time, the integrally formed process simplifies the production process, reduces the manufacturing cost, and makes the product more suitable for mass production and long-term use in harsh working conditions.

[0018] 3. By symmetrically arranging the rail frame and the transition frame, balanced distribution of the load is achieved. This design effectively reduces local stress concentration, improves overall carrying capacity, and also creates conditions for standardized production, greatly improving the universality and market adaptability of the product.

[0019] 4. The limiting support effectively prevents displacement of the system during operation, simplifies the installation process, ensures the reliability of the system operation, and makes the frame maintain a stable state under various working conditions, significantly improving the safety performance.

[0020] 5. The bottom surface of the fixed frame and the rail frame is spaced apart by no less than 5 mm, which can effectively compensate for the installation plane error, reduce the sliding resistance, solve the error adaptability problem of on-site installation, and improve the installation success rate.

[0021] 6. The optimized square mounting structure achieves lightweight design while maintaining strength. The design of double-sided rails and limit brackets forms a stable support structure capable of withstanding large impact loads.

[0022] 7. Dual-limit brackets ensure system safety through multiple locking mechanisms. The symmetrical arrangement improves installation tolerance, ensuring system stability even in the event of unilateral failure. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the fixed structure of the fuel cell system frame of this application.

[0024] Figure 2 This is a side view of the fixed structure of the fuel cell system frame of this application.

[0025] Figure 3 This is an assembly diagram of the fixed structure of the fuel cell system frame of this application.

[0026] Figure 4 This is a schematic diagram of the fixed structure of the fuel cell system frame in use according to this application.

[0027] The meanings of the various markings in the diagram are as follows:

[0028] 1. Fixing bracket; 2. Transition frame; 3. Track frame; 31. Slide rail; 32. Guide rail; 4. Limiting bracket; 5. Muffler bracket; 6. Wiring harness fixing hole. Detailed Implementation

[0029] To more clearly illustrate the overall concept of this application, a detailed explanation is provided below with reference to the accompanying drawings.

[0030] Many specific details are set forth in the following description in order to provide a full understanding of this application. However, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below.

[0031] Furthermore, it should be understood that in the description of this application, terms such as "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential," indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Positional relationships such as "upstream" and "downstream" are based on the positional relationships during normal fluid flow.

[0032] In addition, the terms "first", "second", and the like are used only for descriptive purposes, and do not denote or imply relative importance or an ordered ranking of the indicated technical features. Thus, a feature defined with "first" or "second" can include one or more of the features explicitly or implicitly. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0033] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0034] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0035] As Figures 1-4 The utility model provides a kind of frame fixing structure of fuel cell system, specifically, frame fixing structure includes fixed frame 1, transition frame 2 and track frame 3, wherein, track frame 3 includes two parts of slide rail 31 and guide rail 32, fixed frame 1 is used to be fixed with fuel cell system, slide rail 31 is fixed as a whole with fixed frame 1, guide rail 32 is fixed as a whole with transition frame 2, transition frame 2 is fixed with mounting surface, mounting surface can be the mounting surface on locomotive, the mounting surface of commercial vehicle, the mounting surface of power station, not do specific limit.

[0036] The frame fixing structure of the fuel cell system of the present application adopts an innovative modular design, organically combines the fixing frame 1, the transition frame 2 and the rail frame 3, and forms an integrated structure that can slide as a whole. This design greatly improves the installation efficiency and maintenance convenience of the fuel cell system, and makes the maintenance operation of the system in a small space simple and easy. By optimizing the space layout, the frame can perfectly adapt to different application scenarios such as commercial vehicle chassis, locomotive equipment cabin and power station machine room, providing a standardized solution for the multi-field application of hydrogen fuel cell systems and effectively solving the space adaptation problem of the traditional fixing method.

[0037] In addition, since the slide rail 31 is fixed as a whole with the fixing frame 1 and the guide rail 32 is fixed as a whole with the transition frame 2, when assembling, the slide rail 31 is pre-assembled as a whole with the fuel cell system through the fixing frame 1, and the transition frame 2 is fixed as a whole with the mounting surface, and then the fuel cell system assembled as a whole is installed through the matching between the guide rail 32 and the slide rail 31. Since the friction force between the guide rail 32 and the slide rail 31 is small during installation, convenient installation can be realized, which is more labor-saving, and moreover, it is convenient for disassembly for subsequent maintenance or replacement.

[0038] Further, the frame fixing structure of the present application further provides a limiting support 4, which is arranged on the fixing frame 1. When the fuel cell system is assembled with the fixing frame 1, the transition support and the rail support, the limiting support 4 is fixed with the mounting surface to realize the installation and fixation of the entire fuel cell system. The limiting support 4 effectively prevents displacement of the system during operation, simplifies the installation process, ensures the reliability of the system operation, and enables the fuel cell system to maintain a stable state under various working conditions, thereby significantly improving the safety performance.

[0039] Preferably, the limiting support 4 is two, and the two limiting supports 4 are symmetrically arranged. The double limiting supports 4 ensure the safety of the system through multiple locking mechanisms. The symmetric arrangement improves the installation fault tolerance, and even if one side fails, the system can still be stable.

[0040] In the present application, preferably, the guide rail 32 is integrally formed with the transition frame 2, and the slide rail 31 is integrally formed with the fixing frame 1, which significantly improves the integrity and rigidity of the structure. This design eliminates the common loosening risk of traditional connection methods, so that the frame has better anti-vibration performance and longer service life. At the same time, the integrally formed process simplifies the production process, reduces the manufacturing cost, and makes the product more suitable for mass production and long-term use in harsh working conditions.

[0041] Further, the track frames 3 are two, the transition frames 2 are two, the two transition frames 2 are symmetrically arranged, the two track frames 3 are symmetrically arranged, and the load is balanced by symmetrically arranging the track frames 3 and the transition frames 2. This design effectively reduces local stress concentration, improves overall carrying capacity, creates conditions for standardized production, and greatly improves the versatility and market adaptability of the product.

[0042] Further, the fixed frame 1 is provided with a wire harness fixing hole 6, and the fixed frame 1 is also provided with a silencer support 5. By pre-providing the mounting position of the wire harness and the silencer on the fixed frame 1, the subsequent installation and fixation of the wire harness and the silencer are facilitated, simple installation is achieved, and the wire harness and the silencer can be installed in the appropriate position, and the wire harness or the silencer is not easy to loosen during the working process of the fuel cell system. In addition, preferably, the silencer support 5 is arranged on one side of the track frame 3 of the fixed frame 1.

[0043] Further, the distance between the bottom surface of the fixed frame 1 and the bottom surface of the track frame 3 is not less than 5mm, which can effectively compensate for the installation plane error, reduce the sliding resistance, solve the error adaptability problem of the field installation, and improve the installation success rate.

[0044] Further, the fixed frame 1 is square, the track frames 3 are arranged on opposite sides of the fixed frame 1, and the limiting supports 4 are arranged on the side close to the track frames 3. The square fixed frame 1 structure realizes lightweight while maintaining strength. The design of the double-sided track cooperating with the limiting support 4 forms a stable support structure and can withstand a large impact load.

[0045] The above is only a preferred embodiment of the present application, and is not intended to limit the scope of the present application. Any equivalent changes and modifications made in accordance with the present application are within the scope of the claims of the present application, and are not repeated here.

Claims

1. A frame fixing structure for a fuel cell system, characterized in that, It includes a fixed frame, a transition frame, and a track frame. The track frame includes a slide rail and a guide rail. The fixed frame is used to fix it to the fuel cell system. The slide rail is fixed to the fixed frame as a whole. The guide rail is fixed to the transition frame as a whole. The transition frame is fixed to the mounting surface.

2. The frame fixing structure of a fuel cell system according to claim 1, characterized in that, The guide rail is integrally formed with the transition frame, and the slide rail is integrally formed with the fixing frame.

3. The frame fixing structure of a fuel cell system according to claim 1, characterized in that, There are two track frames and two transition frames, with the two transition frames and the two track frames arranged symmetrically.

4. The frame fixing structure of a fuel cell system according to claim 1, characterized in that, It also has a limiting bracket for limiting the position of the fixing frame.

5. The frame fixing structure of a fuel cell system according to claim 1, characterized in that, The mounting bracket is provided with wire harness fixing holes.

6. The frame fixing structure of a fuel cell system according to claim 1, characterized in that, A silencer bracket is provided on the fixed frame.

7. The frame fixing structure of a fuel cell system according to claim 1, characterized in that, The distance between the bottom surface of the fixing frame and the bottom surface of the track frame is not less than 5mm.

8. The frame fixing structure of a fuel cell system according to claim 4, characterized in that, The fixing frame is square, the track frame is arranged on opposite sides of the fixing frame, and the limiting bracket is placed on the side adjacent to the track frame.

9. The frame fixing structure of a fuel cell system according to claim 4, characterized in that, There are two limiting brackets, which are symmetrically arranged.

10. The frame fixing structure of a fuel cell system according to claim 6, characterized in that, The muffler bracket is located on one side of the track frame.