Protective structure based on chemical automation instrument
The hinged base assembly and locking mechanism solve the problem of time-consuming and labor-intensive installation of protective structures for chemical automation instruments, enabling a fast and stable installation process, adapting to instrument pipes of different diameters, and improving installation efficiency and reliability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-03-27
AI Technical Summary
The installation of the protective structure for existing chemical automation instruments requires disassembling the instrument body, which is time-consuming and labor-intensive, and inconvenient to operate when production cannot be interrupted.
The base assembly with a hinged design includes a first hinge seat and a second hinge seat. Through the cooperation of the slot and the semi-circular ring, the protective cover can be quickly installed and securely connected. The locking mechanism can be used to adapt to instrument pipes of different diameters.
It enables rapid installation without disassembling the instrument body, improving installation efficiency, ensuring the stability and long-term reliability of the protective structure, reducing costs and increasing versatility.
Smart Images

Figure CN224051355U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of automatic instruments, in particular to a protection structure for a chemical industry automatic instrument. BACKGROUND
[0002] Chemical industry instruments and automation technology emerged in the early 1940s, but at that time the instruments were bulky and had limited precision. With the rapid progress of semiconductor and integrated circuit technology, in the second half of the 1960s, chemical industry automatic instruments began to develop towards miniaturization and high performance, and computer data processing automation was realized. This change greatly promoted the automation process of the chemical industry.
[0003] However, in the chemical production environment, instruments often face the risk of external collision, which may cause damage or affect the measurement accuracy. For this reason, the Chinese utility model patent CN220554180U proposes a protection structure for a chemical industry automatic instrument, which aims to protect the instrument from external collision through a locking mechanism and a buffer mechanism. The protection structure directly fixes the fixed cover on the instrument body through the locking mechanism, realizing quick installation and disassembly. At the same time, the buffer mechanism can absorb the impact force of collision, further improving the protection effect. However, during the installation process, when the protection structure is installed on the instrument body, the instrument body needs to be first disassembled from the pipeline, then the base is installed, then the instrument body is reset, and finally the fixed cover is installed and connected with the locking mechanism on the base. This installation method not only consumes time and effort, but also may cause inconvenience to chemical production in actual operation, especially in the case where the instrument needs to be protected but the production process cannot be interrupted.
[0004] Therefore, the application provides a protection structure for a chemical industry automatic instrument to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] The application provides a protection structure for a chemical industry automatic instrument, which aims to solve the problem that in the background art, when the protection structure is installed on the instrument body, the instrument body needs to be first disassembled from the pipeline, then the base is installed, then the instrument body is reset, and finally the fixed cover is installed and connected with the locking mechanism on the base. This installation method not only consumes time and effort, but also may cause inconvenience to chemical production in actual operation, especially in the case where the instrument needs to be protected but the production process cannot be interrupted, and the like.
[0006] To achieve the above-mentioned purpose, the application provides the following technical solution: a protection structure for a chemical industry automatic instrument, comprising a protection cover and a base assembly arranged at the lower end of the protection cover for sleeving on the pipeline of a chemical industry automatic instrument;
[0007] The base assembly comprises a first hinged seat and a second hinged seat hinged with the first hinged seat, and a semicircular ring fixedly connected with the top end of the first hinged seat and the second hinged seat for being inserted into the protective cover. During installation, the user first needs to pull off the protective cover from the fixed ring composed of two semicircular rings, so that the base assembly is in an open state. Then, the movable end of the first hinged seat and the second hinged seat is opened around the hinged end thereof, the clamping groove is aligned with the pipeline of the instrument and clamped. Then, the movable end of the first hinged seat and the second hinged seat is closed in reverse, forming a stable clamping structure. Finally, the protective cover is reassembled on the fixed ring composed of two semicircular rings, and the movable end of the base assembly is locked by the insertion structure, completing the entire installation process. During use, the protective cover can effectively isolate the external environmental factors from the instrument, and the base assembly ensures the stable installation and long-term use reliability of the protective structure.
[0008] Preferably, in order to improve the stability of the connection between the first hinged seat and the second hinged seat, the first hinged seat is fixedly connected with a first reinforcing plate at the end close to the second hinged seat, and the second hinged seat is provided with a first insertion slot at the end close to the first hinged seat for inserting the first reinforcing plate. The outer wall of the first reinforcing plate abuts against the inner wall of the first insertion slot, and the insertion cooperation between the first reinforcing plate and the first insertion slot can improve the stability of the splicing of the first hinged seat and the second hinged seat, preventing the movable end of the first hinged seat and the second hinged seat from shaking and mispositioning.
[0009] Preferably, in order to improve the stability of the connection between the protective cover and the semicircular ring, the two semicircular rings are provided with helical external threads at the sides away from each other, the inner wall of the protective cover is provided with internal threads matched with the external threads, and the protective cover is threadedly mounted on the two semicircular rings. The protective cover is fixed on the two semicircular rings by thread connection, which can improve the stability of the connection between the protective cover and the semicircular ring, and also facilitates the fixed connection of the protective cover and the two semicircular rings.
[0010] Preferably, in order to align the connection of the external threads on the two semicircular rings, one of the semicircular rings is fixedly connected with a second reinforcing plate at the end, and the other of the semicircular rings is provided with a second insertion slot at the end for inserting the second reinforcing plate. The outer wall of the second reinforcing plate abuts against the inner wall of the second insertion slot, and the insertion cooperation between the outer wall of the second reinforcing plate and the second insertion slot can improve the stability of the splicing of the two semicircular rings, preventing the splicing of the two semicircular rings from shaking and mispositioning, and facilitating the connection of the protective cover and the semicircular ring.
[0011] Preferably, in order to facilitate the base assembly to be adapted to instrument pipes of different diameters, the first hinged seat and the second hinged seat are both provided with a locking mechanism, the locking mechanism comprising an arc-shaped clamping plate movably embedded in the clamping groove, a threaded sleeve rotatably inserted into the first hinged seat or the second hinged seat, a threaded rod threadedly inserted into the threaded sleeve and fixedly connected with the arc-shaped clamping plate, and a knob fixedly connected to an end of the threaded sleeve away from the threaded rod. The cooperation of the threaded sleeve and the threaded rod can drive the arc-shaped clamping plate to move close to or away from the instrument pipe, thereby enabling the base assembly to be fixedly installed on instrument pipes of different sizes.
[0012] Preferably, the locking mechanism further comprises a guide groove symmetrically formed in the clamping groove, and a guide plate slidably arranged in the guide groove and fixedly connected with the arc-shaped clamping plate. Through the sliding cooperation of the guide plate and the guide groove, not only can the arc-shaped clamping plate be prevented from rotating circumferentially during movement, but also the arc-shaped clamping plate can be ensured to maintain a horizontal state during movement.
[0013] The base assembly with the hinged design can be easily installed on the instrument pipe by the user without disassembling the instrument body, greatly improving the installation efficiency. The insertion cooperation of the semicircular ring and the protective cover ensures the stable installation of the base assembly on the instrument pipe, effectively preventing loosening or falling off caused by external factors.
[0014] The design of the locking mechanism allows the base assembly to adapt to instrument pipes of different diameters, without the need to customize a special base assembly for each diameter of instrument pipe, thereby reducing the cost and improving the versatility. The close fit of the arc-shaped clamping plate with the instrument pipe and the sliding cooperation of the guide plate with the guide groove ensure the stability of the base assembly after installation, effectively preventing loosening or falling off caused by external factors. The user only needs to rotate the knob to adjust the position of the arc-shaped clamping plate, thereby achieving stable installation of the base assembly without the need for complex tools or tedious operations. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural diagram of a protective structure based on a chemical automation instrument;
[0016] Figure 2 It is a structural diagram of a base assembly;
[0017] Figure 3 It is a structural diagram of the inside of a protective cover;
[0018] Figure 4 It is an expanded view of a first hinged seat and a second hinged seat;
[0019] Figure 5 It is a structural diagram of a locking mechanism.
[0020] In the drawings:
[0021] 1, shield; 11, internal thread; 2, base assembly; 21, first hinged seat; 211, first reinforcing plate; 22, second hinged seat; 221, first insertion slot; 23, clamping slot; 24, semicircular ring; 241, external thread; 242, second reinforcing plate; 243, second insertion slot; 3, locking mechanism; 31, arc-shaped clamping plate; 32, threaded sleeve; 33, threaded rod; 34, knob; 35, guide slot; 36, guide plate. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0023] Embodiment 1
[0024] The present embodiment provides a protection structure based on a chemical automation instrument, as shown in the figure, the protection structure comprises a shield 1 and a base assembly 2 arranged at the lower end of the shield 1 for sleeving on the pipeline of the chemical automation instrument. Figures 1-5
[0025] The base assembly 2 comprises a first hinged seat 21 and a second hinged seat 22 hinged with the first hinged seat 21, and a clamping groove 23 adapted to the pipeline of the instrument is arranged at the end of the first hinged seat 21 and the second hinged seat 22 close to each other. The top end of the first hinged seat 21 and the second hinged seat 22 is fixedly connected with a semicircular ring 24 for inserting into the protective cover 1. The base assembly 2 is hinged, so that the user can easily install the protective structure on the pipeline of the instrument without disassembling the instrument body, which greatly improves the installation efficiency. The semicircular ring 24 is inserted and matched with the protective cover 1, which ensures the stable installation of the base assembly 2 on the pipeline of the instrument and effectively prevents loosening or falling caused by external factors. During installation, the user first needs to pull the protective cover 1 off the fixed ring composed of two semicircular rings 24, so that the base assembly 2 is in an open state. Then, the movable end of the first hinged seat 21 and the second hinged seat 22 is opened around the hinged end, the clamping groove 23 is aligned with the pipeline of the instrument and clamped. Then, the movable end of the first hinged seat 21 and the second hinged seat 22 is closed in reverse, forming a stable clamping structure. Finally, the protective cover 1 is reassembled on the fixed ring composed of two semicircular rings 24, and the movable end of the base assembly 2 is locked by the insertion structure, and the whole installation process is completed. During use, the protective cover 1 can effectively isolate the instrument from external environmental factors, and the base assembly 2 ensures the stable installation and long-term use reliability of the protective structure. When the protective structure needs to be disassembled, the user only needs to repeat the reverse process of the above installation steps to easily complete the disassembly.
[0026] In order to improve the stability of the connection between the first hinged seat 21 and the second hinged seat 22, the end of the first hinged seat 21 close to the second hinged seat 22 is fixedly connected with a first reinforcing plate 211, and the end of the second hinged seat 22 close to the first hinged seat 21 is provided with a first insertion slot 221 for inserting the first reinforcing plate 211. The outer wall of the first reinforcing plate 211 abuts against the inner wall of the first insertion slot 221. Through the insertion and matching of the first reinforcing plate 211 and the first insertion slot 221, the stability of the splicing of the first hinged seat 21 and the second hinged seat 22 can be improved, and the phenomenon of shaking and misplacement of the movable end of the first hinged seat 21 and the second hinged seat 22 can be prevented.
[0027] In order to improve the stability of the connection between the protective cover 1 and the semicircular ring 24, the side of the two semicircular rings 24 away from each other is provided with a helical outer thread 241, and the inner wall of the protective cover 1 is provided with an inner thread 11 matched with the outer thread 241. The protective cover 1 is screwed onto the two semicircular rings 24. By screwing the protective cover 1 onto the two semicircular rings 24, the stability of the connection between the protective cover 1 and the semicircular ring 24 can be improved, and the fixed connection of the protective cover 1 and the two semicircular rings 24 is also facilitated.
[0028] Embodiment 2
[0029] Different from the embodiment 1, in order to align the connection of the external threads 241 on the two half-rings 24: the end of one of the half-rings 24 is fixedly connected with a second reinforcing plate 242, and the end of the other half-ring 24 is provided with a second insertion slot 243 for inserting the second reinforcing plate 242. The outer wall of the second reinforcing plate 242 abuts against the inner wall of the second insertion slot 243, and through the insertion fit between the outer wall of the second reinforcing plate 242 and the second insertion slot 243, the stability of the splicing of the two half-rings 24 can be improved, and the phenomenon of shaking and mispositioning at the splicing of the two half-rings 24 can be prevented, thereby facilitating the connection of the protective cover 1 and the half-rings 24.
[0030] In order to facilitate the base assembly 2 to be adapted to instrument pipes of different diameters: the first and second hinged seats 21 and 22 are each provided with a locking mechanism 3, which includes an arc-shaped clamping plate 31 movably embedded in a clamping groove 23, a threaded sleeve 32 rotatably inserted into the first or second hinged seat 21 or 22, a threaded rod 33 threadedly inserted into the threaded sleeve 32 and fixedly connected with the arc-shaped clamping plate 31, and a knob 34 fixedly connected to one end of the threaded sleeve 32 away from the threaded rod 33. Through the cooperation of the threaded sleeve 32 and the threaded rod 33, the arc-shaped clamping plate 31 can be driven to move closer to or away from the instrument pipe, thereby enabling the base assembly 2 to be fixedly installed on instrument pipes of different sizes. During installation, the user first needs to unscrew the protective cover 1 from the two half-rings 24, so that the base assembly 2 is in an open state. Then, the movable ends of the first and second hinged seats 21 and 22 are opened around their hinged ends, the clamping groove 23 is aligned with the pipe of the instrument and clamped tightly. Next, the movable ends of the first and second hinged seats 21 and 22 are closed in reverse to form a stable clamping structure. At this time, the arc-shaped clamping plate 31 may not have completely fitted the instrument pipe, so it is necessary to adjust the position of the arc-shaped clamping plate 31 by rotating the knob 34. When the threaded sleeve 32 is rotated clockwise, the arc-shaped clamping plate 31 moves away from the instrument pipe; when the threaded sleeve 32 is rotated counterclockwise, the arc-shaped clamping plate 31 moves closer to the instrument pipe. Until the arc-shaped clamping plate 31 is tightly fitted with the instrument pipe. Finally, the protective cover 1 is screwed back onto the two half-rings 24, the movable ends of the base assembly 2 are locked by the insertion structure, and the entire installation process is completed. During use, the protective cover 1 can effectively isolate the instrument from external environmental factors, while the base assembly 2 and the locking mechanism 3 ensure the stable installation and long-term use reliability of the protective structure. When the protective structure needs to be disassembled, the user only needs to repeat the reverse process of the above installation steps to easily complete the disassembly.
[0031] The locking mechanism 3 further comprises a guide groove 35 symmetrically formed in the clamping groove 23 and a guide plate 36 slidingly arranged in the guide groove 35 and fixedly connected with the arc-shaped clamping plate 31. Through the sliding cooperation between the guide plate 36 and the guide groove 35, not only can the circumferential rotation of the arc-shaped clamping plate 31 during movement be prevented, so as to ensure that the arc-shaped clamping plate 31 keeps a horizontal state during movement, but also a guiding effect on the arc-shaped clamping plate 31 during movement can be achieved.
[0032] It should be noted that the various standard parts used in the present application can be obtained from the market, and the non-standard parts can be specially customized. The connection methods such as threaded connection and hinging adopted in the present application are also very common means in the mechanical field, and the inventor will not repeat them here.
[0033] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacements or changes to the technical solutions and concepts of the present application within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A protective structure for chemical automation instruments, comprising a protective cover (1) and a base assembly (2) disposed at the lower end of the protective cover (1) for mounting on the pipe of the chemical automation instrument. Its features are: The base assembly (2) includes a first hinge seat (21) and a second hinge seat (22) hinged to the first hinge seat (21). The first hinge seat (21) and the second hinge seat (22) are both provided with a slot (23) adapted to the pipe of the instrument at their respective ends. The top ends of the first hinge seat (21) and the second hinge seat (22) are both fixedly connected with a semi-circular ring (24) for insertion into the protective cover (1). Both the first hinge seat (21) and the second hinge seat (22) are provided with a locking mechanism (3). The locking mechanism (3) includes an arc-shaped card plate (31) movably embedded in the card slot (23), a threaded sleeve (32) rotatably inserted into the first hinge seat (21) or the second hinge seat (22), a threaded rod (33) threadedly inserted into the threaded sleeve (32) and fixedly connected to the arc-shaped card plate (31), and a knob (34) fixedly connected to one end of the threaded sleeve (32) away from the threaded rod (33). The locking mechanism (3) further includes guide grooves (35) symmetrically opened in the slot (23) and guide plates (36) slidably disposed in the guide grooves (35) and fixedly connected to the arc-shaped card plate (31).
2. The protective structure for chemical automation instruments according to claim 1, characterized in that: The first hinge seat (21) is fixedly connected to a first reinforcing plate (211) at one end near the second hinge seat (22), and the second hinge seat (22) is provided with a first slot (221) for the first reinforcing plate (211) to be inserted at one end near the first hinge seat (21).
3. The protective structure for chemical automation instruments according to claim 1, characterized in that: The two semicircular rings (24) are provided with a spiral external thread (241) on the side away from each other, and the bottom of the inner wall of the protective cover (1) is provided with an internal thread (11) that matches the external thread (241). The protective cover (1) is threadedly fitted onto the two semicircular rings (24).
4. The protective structure for chemical automation instruments according to claim 3, characterized in that: One of the semicircular rings (24) has a second reinforcing plate (242) fixedly connected to its end, and the other semicircular ring (24) has a second slot (243) for the second reinforcing plate (242) to be inserted into its end.
Citation Information
Patent Citations
Protective structure based on chemical automation instrument
CN220554180U