Dust falling device for safety production

Abstract

The utility model discloses a dust falling device for safety production, which belongs to the technical field of dust falling devices and comprises a movable base, and a driven gear is rotatably connected to the middle of the upper surface of the movable base. The edge part of the upper surface of the movable base is rotationally connected with a driving gear meshed with the driven gear, the edge part of the lower surface of the movable base is provided with a servo motor, the power output end of the servo motor is in transmission connection with the driving gear, and the edge part of the upper surface of the driven gear is fixedly connected with a support; the dust falling range can be effectively widened through the multiple atomizing nozzles, the driving gear is driven by the power output end of the servo motor to rotate, then the driven gear is driven by the driving gear to rotate, and after the driven gear rotates by 180 degrees, the driven gear rotates reversely through the power output end of the servo motor and reciprocates in this way, so that dust falling is achieved. And the dust falling range of the atomizing spray head can be further expanded.

Description

Technical Field

[0001] This utility model relates to the field of dust suppression device technology, and more specifically, to a dust suppression device for safe production. Background Technology

[0002] To prevent explosions in industrial production: When dust reaches a certain concentration in the air, it may explode upon contact with an open flame or other heat source, especially in environments involving combustible dust, such as coal mines. The concentration range for coal dust explosions is generally 30-50 g / m³. 3 Up to 1000-2000g / m 3 The concentration range with the strongest explosive force is 300-500 g / m3. Therefore, dust suppression can effectively reduce dust concentration and reduce the risk of explosion.

[0003] Patent publication number CN222219037U discloses a dust suppression device for chemical safety production, including a mounting base. A rotating shaft is rotatably connected through the top of the mounting base. A rotating motor located on one side of the rotating shaft is fixedly installed inside the mounting base. The output end of the rotating motor is connected to the rotating shaft for transmission. Swing seats are symmetrically fixedly installed on both sides of the top of the rotating shaft. A swing motor is fixedly installed inside the rotating shaft. An atomizing nozzle is rotatably connected to the top of the swing seat. A sliding seat located below the atomizing nozzle is integrally set inside the swing seat. By setting up the swing motor, the swing motor drives the half gear to rotate, so that the half gear meshes with two reciprocating racks in sequence, thereby driving the sliding plate to move back and forth along the sliding seat. This causes the half-tooth ring meshing with the reciprocating racks to drive the atomizing nozzle to swing back and forth, thereby increasing the spray range of water mist and increasing the dust removal range.

[0004] However, the atomizing nozzle in patent publication number CN222219037U can only swing in one direction, which to some extent reduces the dust suppression range. In order to further improve the dust suppression range and the dust suppression effect, we propose a dust suppression device for safe production to solve the above-mentioned problems. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide a dust suppression device for safe production. It utilizes multiple atomizing nozzles to effectively increase the dust suppression range. The active gear is driven to rotate by the power output end of a servo motor, which in turn drives the driven gear to rotate. After the driven gear rotates 180°, it rotates in the opposite direction by the power output end of the servo motor, and this process is repeated to further increase the dust suppression range of the atomizing nozzles.

[0007] 2. Technical Solution

[0008] To solve the above problems, the present invention adopts the following technical solution.

[0009] A dust suppression device for safe production includes a movable base, wherein a driven gear is rotatably connected to the middle of the upper surface of the movable base;

[0010] The upper surface edge of the movable base is rotatably connected to a drive gear that meshes with the driven gear, and the lower surface edge of the movable base is equipped with a servo motor whose power output end is connected to the drive gear.

[0011] A bracket is fixedly connected to the upper surface edge of the driven gear. Multiple sets of brackets are arranged in the radial position of the driven gear, and two brackets are symmetrically arranged in each set.

[0012] Atomizing nozzles are rotatably connected between the top ends of the two brackets in each group. A connecting frame with a U-shaped structure is fixedly connected to the end of the atomizing nozzle. An electric telescopic rod is installed in the middle of the upper surface of the driven gear. A connecting seat is installed at the movable end of the electric telescopic rod. A notch is opened in the connecting seat corresponding to the part of the atomizing nozzle. A connecting shaft is fixedly connected to the inner side of the notch. A connecting rod is installed between the connecting shaft and the connecting frame. The two ends of the connecting rod are rotatably connected to the connecting shaft and the connecting frame, respectively.

[0013] Furthermore, a first connecting shaft is welded to the center of the lower surface of the driven gear, and the first connecting shaft is connected to the movable base via a bearing.

[0014] Furthermore, a second connecting shaft is welded through the movable base to the middle of the lower surface of the drive gear, and the second connecting shaft is connected to the movable base through a bearing;

[0015] The power output end of the servo motor is connected to the second connecting shaft via a coupling.

[0016] Furthermore, the bracket is specifically provided in three sets, and the included angle between each set of brackets corresponding to the center line of the driven gear is 120°.

[0017] Furthermore, the outer wall of the atomizing nozzle is symmetrically fixedly connected with shaft heads, and the shaft heads are connected to the top of the bracket via bearings.

[0018] Furthermore, a flexible hose is installed at the water inlet end of the atomizing nozzle.

[0019] Furthermore, a control host is installed on one side of the drive gear, and the output end of the control host is electrically connected to the input end of the servo motor and the electric telescopic rod.

[0020] 3. Beneficial effects

[0021] Compared with existing technologies, the advantages of this utility model are:

[0022] (1) In this scheme, by controlling the movable end of the electric telescopic rod to reciprocate within a certain range, and by having the two ends of the connecting rod swing in conjunction with the connecting frame and the connecting shaft, the water spray end of the atomizing nozzle swings up and down. By using multiple atomizing nozzles, the dust suppression range can be effectively increased.

[0023] (2) In this solution, by setting a suitable forward and reverse rotation program for the servo motor, the power output end of the servo motor drives the active gear to rotate, and then the active gear drives the driven gear to rotate. After the driven gear rotates 180°, it rotates in the opposite direction through the power output end of the servo motor, and so on, which can further improve the dust reduction range of the atomizing nozzle. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a schematic diagram of the atomizing nozzle structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the driven gear structure of this utility model;

[0027] Figure 4 This is a schematic diagram of the active gear structure of this utility model.

[0028] Explanation of the labels in the diagram:

[0029] 1. Movable base; 2. Driven gear; 3. Driven gear; 4. First connecting shaft; 5. Second connecting shaft; 6. Servo motor; 7. Bracket; 8. Atomizing nozzle; 9. Shaft head; 10. Connecting frame; 11. Hose; 12. Electric telescopic rod; 13. Connecting seat; 14. Connecting shaft; 15. Linkage rod; 16. Control host. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0031] Example:

[0032] Please see Figure 1-4A dust suppression device for safe production includes a movable base 1, and a driven gear 2 is rotatably connected to the middle of the upper surface of the movable base 1.

[0033] The upper surface edge of the movable base 1 is rotatably connected to the drive gear 3, which meshes with the driven gear 2, and the lower surface edge of the movable base 1 is equipped with a servo motor 6 whose power output end is connected to the drive gear 3.

[0034] A bracket 7 is fixedly connected to the edge of the upper surface of the driven gear 2. Multiple sets of brackets 7 are arranged in the radial position of the driven gear 2, and two brackets 7 are symmetrically arranged in each set.

[0035] Atomizing nozzles 8 are rotatably connected between the top ends of the two brackets 7 in each group. A connecting frame 10 with a U-shaped structure is fixedly connected to the end of the atomizing nozzle 8. An electric telescopic rod 12 is installed in the middle of the upper surface of the driven gear 2. A connecting seat 13 is installed at the movable end of the electric telescopic rod 12. A notch is opened in the connecting seat 13 corresponding to the part of the atomizing nozzle 8. A connecting shaft 14 is fixedly connected to the inner side of the notch. A connecting rod 15 is installed between the connecting shaft 14 and the connecting frame 10. The two ends of the connecting rod 15 are rotatably connected to the connecting shaft 14 and the connecting frame 10, respectively.

[0036] It should be noted that the device is moved to the designated dust suppression location in the production area using the mobile base 1. Water is supplied to the atomizing nozzles 8 using a water pump. First, the movable end of the electric telescopic rod 12 is controlled to reciprocate within a certain range. The two ends of the connecting rod 15 are respectively coordinated with the connecting frame 10 and the connecting shaft 14 to swing, thereby causing the water spray end of the atomizing nozzles 8 to swing up and down. Using multiple atomizing nozzles 8 can effectively increase the dust suppression range. By setting a suitable forward and reverse rotation program for the servo motor 6, the power output end of the servo motor 6 drives the drive gear 3 to rotate, which in turn drives the driven gear 2 to rotate. After the driven gear 2 rotates 180°, it rotates in the opposite direction through the power output end of the servo motor 6, and so on, which can further increase the dust suppression range of the atomizing nozzles 8, improve the dust suppression effect, effectively reduce dust concentration, reduce the risk of explosion, and ensure safe production.

[0037] like Figure 1 , Figure 3 As shown, a first connecting shaft 4 is welded to the middle of the lower surface of the driven gear 2, and the first connecting shaft 4 is connected to the movable base 1 through a bearing;

[0038] It should be noted that this reduces the friction between the first connecting shaft 4 and the movable base 1, and ensures the rotational accuracy of the driven gear 2.

[0039] like Figure 1 , Figure 4As shown, a second connecting shaft 5 that penetrates the movable base 1 is welded to the middle of the lower surface of the drive gear 3, and the second connecting shaft 5 is connected to the movable base 1 through a bearing;

[0040] The power output end of the servo motor 6 is connected to the second connecting shaft 5 via a coupling;

[0041] It should be noted that this reduces the friction between the second connecting shaft 5 and the moving base 1, while ensuring the rotational accuracy of the drive gear 3 and ensuring that the power of the servo motor 6 can be transmitted normally to the drive gear 3.

[0042] like Figure 1 , Figure 2 As shown, the bracket 7 is specifically set in three groups, and the angle between the corresponding driven gear 2 axis of each group of bracket 7 is 120°. The outer wall of the atomizing nozzle 8 is symmetrically fixed with a shaft head 9, and the shaft head 9 is connected to the top of the bracket 7 through a bearing.

[0043] It should be noted that the resistance of the atomizing nozzle 8 during rotation is reduced.

[0044] like Figure 2 As shown, a flexible hose 11 is installed at the water inlet end of the atomizing nozzle 8;

[0045] It should be noted that after the hose 11 is connected to the four-way connector, the water pump is connected to the four-way connector to deliver water to the atomizing nozzle 8.

[0046] like Figure 1 As shown, a control host 16 is installed on one side of the drive gear 3, and the output end of the control host 16 is electrically connected to the input end of the servo motor 6 and the electric telescopic rod 12.

[0047] It should be noted that the reciprocating motion of the movable end of the electric telescopic rod 12 is controlled by the control host 16, and a suitable forward and reverse rotation program is set for the servo motor 6 by the control host 16.

[0048] In use: The device is moved to the designated dust suppression location in the production area using the mobile base 1. Water is supplied to the atomizing nozzles 8 using a water pump. First, the movable end of the electric telescopic rod 12 is controlled to reciprocate within a certain range. The two ends of the connecting rod 15 are respectively coordinated with the connecting frame 10 and the connecting shaft 14 to swing, thereby causing the water spray end of the atomizing nozzles 8 to swing up and down. Using multiple atomizing nozzles 8 can effectively increase the dust suppression range. By setting a suitable forward and reverse rotation program for the servo motor 6, the power output end of the servo motor 6 drives the drive gear 3 to rotate, which in turn drives the driven gear 2 to rotate. After the driven gear 2 rotates 180°, it rotates in the opposite direction through the power output end of the servo motor 6, and so on, which can further increase the dust suppression range of the atomizing nozzles 8, improve the dust suppression effect, effectively reduce dust concentration, reduce the risk of explosion, and ensure safe production.

[0049] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A dust falling device for safe production, comprising a mobile base (1), characterized in that: A driven gear (2) is rotatably connected to the middle of the upper surface of the movable base (1). The upper surface edge of the movable base (1) is rotatably connected to a drive gear (3) that meshes with the driven gear (2), and the lower surface edge of the movable base (1) is equipped with a servo motor (6) whose power output end is connected to the drive gear (3). A bracket (7) is fixedly connected to the upper surface edge of the driven gear (2). Multiple sets of brackets (7) are arranged in the radial position of the driven gear (2), and two brackets (7) are symmetrically arranged in each set. Atomizing nozzles (8) are rotatably connected between the top ends of the two brackets (7) in each group. A connecting frame (10) with a U-shaped structure is fixedly connected to the end of the atomizing nozzle (8). An electric telescopic rod (12) is installed in the middle of the upper surface of the driven gear (2). A connecting seat (13) is installed at the movable end of the electric telescopic rod (12). The connecting seat (13) has a notch corresponding to the part of the atomizing nozzle (8). A connecting shaft (14) is fixedly connected to the inner side of the notch. A connecting rod (15) is installed between the connecting shaft (14) and the connecting frame (10). The two ends of the connecting rod (15) are rotatably connected to the connecting shaft (14) and the connecting frame (10) respectively.

2. The dust falling device for safety production according to claim 1, characterized in that: The driven gear (2) has a first connecting shaft (4) welded to the middle of its lower surface, and the first connecting shaft (4) is connected to the movable base (1) through a bearing.

3. The dust falling device for safety production according to claim 1, characterized in that: The lower surface of the drive gear (3) is welded with a second connecting shaft (5) that passes through the movable base (1), and the second connecting shaft (5) is connected to the movable base (1) through a bearing; The power output end of the servo motor (6) is connected to the second connecting shaft (5) via a coupling.

4. The dust falling device for safety production according to claim 1, characterized in that: The bracket (7) is specifically provided in three sets, and the included angle between each set of brackets (7) corresponding to the axis of the driven gear (2) is 120°.

5. The dust falling device for safety production according to claim 1, characterized in that: The outer wall of the atomizing nozzle (8) is symmetrically fixed with a shaft head (9), and the shaft head (9) is connected to the top of the bracket (7) through a bearing.

6. The dust falling device for safety production according to claim 1, characterized in that: The water inlet end of the atomizing nozzle (8) is equipped with a flexible hose (11).

7. The dust falling device for safety production according to claim 1, characterized in that: A control host (16) is installed on one side of the drive gear (3), and the output end of the control host (16) is electrically connected to the input end of the servo motor (6) and the electric telescopic rod (12).

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