Mistake-proof mounting tool for battery shell module beam of new energy automobile
By designing error-proof installation fixtures, and using contoured grooves and positioning pins to ensure the correct installation of the battery casing module beams for new energy vehicles, the problem of incorrect module beam installation was solved, production efficiency was improved and rework costs were reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-31
AI Technical Summary
The existing battery casing module beams for new energy vehicles are prone to misassembly during the assembly process, which is difficult to distinguish visually, resulting in time-consuming and labor-intensive rework.
Design a fault-prevention installation fixture that includes a handle, positioning pins, a bracket, a front positioning plate, a rear positioning plate, and a limit block, and ensures the correct installation of the left and right module beams through contour grooves and positioning pins.
This effectively avoids misassembly of modular beams, improves assembly efficiency, and reduces rework time and labor costs.
Smart Images

Figure CN224059692U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to new energy automobile battery case manufacturing technical field, especially a new energy automobile battery case module beam mistake proof installation tool. BACKGROUND
[0002] The existing battery case internal module beam is many in quantity, small in difference and similar in part, in the actual production process, the assembly of the module beam is mostly bolt fastening, the hole on the module beam is corresponded with the screw hole inside the battery case, the bolt is locked into the screw hole inside the battery case through the hole on the module beam, in the operation process, the differentiation of the module beam only relies on personnel visual inspection, and the wrong assembly phenomenon is prone to occur, and the inspection personnel of the subsequent process finds the wrong assembly and then reworks, which is time-consuming and laborious. As shown in figure 1, the left module beam 1 and the right module beam 3 only differ in length size by several millimeters, and are difficult to distinguish in other aspects, and are extremely prone to mixed assembly.Therefore, the industry urgently needs a new energy automobile battery case module beam mistake proof installation tool. INVENTION CONTENTS
[0003] The utility model discloses a new energy automobile battery case module beam mistake proof installation tool, which can prevent the left module beam and the right module beam from being wrongly assembled.
[0004] To achieve the above object, the utility model adopts the following technical scheme:
[0005] A new energy automobile battery case module beam mistake proof installation tool, which comprises a handle, a positioning pin, a support, a front end positioning plate, a rear end positioning plate, a limiting block, the front end positioning plate and the rear end positioning plate are arranged at the two ends of the support, the handle is installed on the support, the limiting block is installed below the middle part of the rear end positioning plate, a left profiling groove and a right profiling groove are arranged on the rear end positioning plate, and holes for inserting the positioning pin are arranged on the front end positioning plate and the rear end positioning plate.
[0006] The holes for inserting the positioning pin on the front end positioning plate and the rear end positioning plate correspond to the hole positions on the battery case, and the center lines are on a straight line.
[0007] The left profiling groove and the right profiling groove correspond to the outer shape and size of the left module beam and the right module beam respectively.
[0008] The utility model has the following advantages:
[0009] During battery casing manufacturing, fastening bolts are used to install the left and right module beams. The process involves first placing the left and right module beams into their corresponding positions on the battery casing, then placing this fixture inside the casing. The front positioning plate is positioned to conform to the front of the battery casing, and the rear positioning plate fixes the left and right module beams and fits against the module beam profile surface. The limiting block is precisely inserted between the left and right module beams. If the left and right module beams are placed in reverse, the rear plate cannot fit against the profile, and the limiting block cannot be inserted between the left and right crossbeams. This ensures that the left and right module beams are not misassembled. Attached Figure Description
[0010] Figure 1 This is a three-dimensional schematic diagram of the present invention before it is placed inside the battery casing;
[0011] Figure 2 This is a perspective view of the present invention placed inside a battery casing, without showing the battery casing itself.
[0012] The labels in the diagram represent: 1. Left module beam, 2. Handle, 3. Right module beam, 4. Battery casing, 5. Positioning pin, 6. Bracket, 7. Front positioning plate, 8. Rear positioning plate, 9. Limiting block, 8-1. Left contour groove, 8-2. Right contour groove. Detailed Implementation
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] This utility model provides a fault-prevention installation fixture for a new energy vehicle battery casing module beam, such as... Figure 1 As shown, the fixture includes a handle 2, a positioning pin 5, a bracket 6, a front positioning plate 7, a rear positioning plate 8, and a limiting block 9. The bracket 6 has a front positioning plate 7 and a rear positioning plate 8 at both ends. The outer shape of the front positioning plate 7 is similar to the structural shape at the end of the battery case. The rear positioning plate 8 has a left contour groove 8-1 and a right contour groove 8-2, which correspond to the outer shape and size of the left module beam 1 and the right module beam 3, respectively. The limiting block 9 is installed in the lower middle part of the rear positioning plate 8. The front positioning plate 7 and the rear positioning plate 8 both have holes for inserting the positioning pin 5. The positioning pin 5 is used to position this fixture.
[0015] This utility model discloses a mis-installation fixture for a new energy vehicle battery housing module beam. The working principle is as follows: First, place the left module beam 1 and right module beam 3 inside the battery housing 4 at their intended installation positions. Then, holding the handle 2, place the fixture inside the battery housing, ensuring the front positioning plate 7 fits snugly against the structure at the end of the battery housing. The rear positioning plate 8 fixes the left module beam 1 and right module beam 3 and fits snugly against the module beam profile surface. The rear positioning plate 8 has a limiting block 9, which fits precisely between the left module beam 1 and right module beam 3. Figure 2As shown, so that the installation is correct; if the left module beam 1, right module beam 3 position placement is reversed, the rear end positioning plate 8 cannot be attached to the profile, the limiting block cannot be put in, which proves that the placement is wrong and cannot be installed. After placing in place, the front end positioning plate 7 of the tool is completely attached to the end of the battery shell, and the rear end positioning plate 8 is completely attached to the left module beam 1 and the right module beam 3. At this time, the positioning pin 5 is inserted, and then the left module beam 1 and the right module beam 3 are fastened and fixed using the installation bolt, and the installation is completed.
Claims
1. A new energy automobile battery shell mold module beam mistake-proof installation tool, characterized in that: It includes handle (2), positioning pin (5), support (6), front end positioning plate (7), rear end positioning plate (8), limiting block (9), the both ends of support (6) are respectively equipped with front end positioning plate (7), rear end positioning plate (8), handle (2) is installed on support (6), limiting block (9) is installed in the middle lower of rear end positioning plate (8), is equipped with left profiled groove (8-1) and right profiled groove (8-2) on rear end positioning plate (8), is equipped with the hole for the hole of inserting positioning pin (5) on front end positioning plate (7), rear end positioning plate (8).
2. The new energy automobile battery shell module beam mistake-proof installation tooling according to claim 1, characterized in that: The hole for inserting positioning pin (5) on the front end positioning plate (7), rear end positioning plate (8) corresponds with the hole position on the battery shell (4), and the center line is on a straight line.
3. The new energy vehicle battery shell module beam mistake-proof installation tooling according to claim 1, characterized in that: Left profiled groove (8-1) and right profiled groove (8-2) correspond with the external shape and size of left module beam (1) and right module beam (3) respectively.